Flo Tracer 1000 3g ltt1-3g User manual

TRACER 1000 3G™LTT1-3G

GWR LEVEL TRANSMITTER

OPERATING INSTRUCTIONS

Introduction

Please read carefully! No liability can be accepted for damage caused by improper use or installation of the Tracer 3000 Level Transmitter.

The Tracer 1000™ 3G Guided Wave Radar Level Transmitter is ideal for level measurement of liquids, solids, bulk

materials, sludge, powders and granules to a distance of 60ft 8 in. Guided-wave technology sends the radar pulse down

a probe to measure either liquids or solids. The pulse hits the surface and is reected back up the probe to the sensor,

where the transit time is translated into a distance using time of ght and time expansion. The amplitude of the reection

depends on the dielectric constant of the product. This technology is not affected by pressure, temperature, viscosity,

vacuum, foam, dust, changes in dielectric constant or coating of the probe.

Safety Precautions

If you are unsure of the suitability of a Tracer 1000™ for your installation, please consult your FLO-CORP representative for

further information.

NOTE: REMOVE ALL PACKING INSERTS BEFORE OPERATING LEVEL TRANSMITTER.

Authorized Personnel

All operations described in this operating instructions manual must be carried out only by trained specialist personnel

authorized by the plant operator. During work on and with the device the required personal protection equipment must

always be worn.

Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to application-specic hazards, e.g. vessel over ll or damage

to system components through incorrect mounting or adjustment.

General Safety Instructions

The user must take note of the safety instructions in this operating instructions manual , the country specic installation

standards as well as all prevailing safety regulations and accident prevention rules. The instrument must only be operated

in a technically awless and reliable condition. The operator is responsible for trouble-free operation of the instrument.

During the entire duration of use, the user is obliged to determine the compliance of the required occupational safety

measures with the current valid rules and regulations and also take note of new regulations.

Disclaimer

The information contained in this document is subject to change without notice. FLO-CORP makes no representations or

warranties with respect to the contents hereof and specically disclaims any implied warranties of merchantability or tness

for a particular purpose.

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FEATURES & BENEFITS

• IECEx Ex ia/d [ia Ga] IIC T6 Ga/Gb Tamb 60°C

• IECEx Ex ia tb [ia Da] IIIC T85C Da Db Tamb 60°C

• Up to 60ft 8in (18.5m) range

• Very short minimum range (6", 150mm)

• Simple Setup

• Auto-calibration to any dielectric ≥ 1.5

• Adjustable Sensitivity

• Precise & continuous measurement

• 2-Wire Loop

• 4-20mA, HART Universal / Common practice commands

• Protection class IP66, NEMA 4X

• Measures extremely low dielectric (1.5)

• Programmable fail safe mode

PRIMARY AREAS OF APPLICATION

• Chemical / Petrochemicals

• Energy

• Food & Beverages

• Plastic Pellets

• Minerals & Mining

• Oil & Gas

• Pharmaceutical

• Pulp & Paper

• Wastewater

TECHNOLOGY

The Tracer 1000™3G uses TDR Technology: low-energy, high-frequency electromagnetic impulses, generated by the

sensor’s circuitry, are propagated along the probe which is submerged in the liquid or solid to be measured. When these

impulses hit the surface of the media, part of the impulse energy is reected back up the probe to the circuitry which then

calculates the level from the time difference between the impulses sent and the impulses reected. The sensor can output

the analyzed level as a continuous measurement reading through its analog output. TDR Sensors are also known as Guided

Radars or Guided Wave Radars.

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PRIMARY AREAS OF APPLICATION

• Chemical / Petrochemicals

• Energy

• Food & Beverages

• Plastic Pellets

• Minerals & Mining

• Oil & Gas

• Pharmaceutical

• Pulp & Paper

• Wastewater

SPECIFICATION

Specications are subject to change without notice.

Power 2 wire loop powered

24 VDC (14 to 28 VDC)

Power Consumption <500mW @ 24 Vdc

Analog Output

• 14V @ 0 Ohm

• 19V @ 250 Ohms

• 24V @ 500 Ohms

• Current park at 4mA, 8mA, 12mA

Communications

HART (Revision 5, Universal & Common

Practice commands)

Software via HART. Full parameter list

Maximum Range Flexible cable probe: 60ft 8in

Rigid probe: 13ft 1in

Minimum Range 5.9 inches

Dielectric Range ≥ 1.5

Frequency 2.2 GHz

Resolution Analog: 1uA

Display: 1.0mm

Measurements per

second 3

Response Time <1 second (application dependant)

Sum of non linearity,

non repeatability,

hysteresis

Analog +/- 0.02%

Repeatability +/- 3mm

Memory Non-Volatile (No backup battery required)

>10 years data retention

Operating Temp. Standard: -40 to 176ºF (-40ºC to +80ºC)

Optional: -40 to 608ºF (-40ºC to 320ºC)

Display 4 line graphic display (128 x 64 pixels)

Language English

Conguration 4 button (up down, Cal, Run), Software

via HART

Approvals

• IECEx Zone 0/1, Zone 1

IECEx TSA 14.0037X

Ex ia/d [ia Ga] IIC T6 Ga/Gb

Tamb = -40°C to +60°C

IP 66, NEMA 4X

(T6 … T1)

• ATEX Grp II Cat 3 GD IP66 Tamb -40°C

to 60°C

• IECEx Zone 20/21

IECEx TSA 14.0037X

Ex ia tb [ia Da] IIIC T85°C Da Db

Tamb = -40°C to +60°C

IP 66, NEMA 4X

• FM Approvals Pending

Electromagnetic

Compatibility

WIRING COMPARTMENT DIMENSIONS

AB

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DISPLAYED DIAGNOSTICS

SETUP MENU

While pressing the arrow buttons, the top corner of the display cycles through various unit diagnostics

DISPLAYED DIAGNOSTICS

mA Simulated current output in mA

NORMAL Unit operating normally

FAILED Unit in failsafe conditions

RECOVER Unit searching for level / attempting

to amplify signal

LEVEL-1 Upper Material Level Meausrement

LEVEL-2 Lower Material Level Meausrement

PARAMETER DESCRIPTION OPTIONS

DISPLAY MODE Select default display mode

Volume(2)

Level

%Level

Distance

DISPLAY UNIT Adjust displayed measurement unit

Centimeters

Metres

Feet

Inches

LOW LEVEL Set Low Level (4mA) distance Adjustable

HI LEVEL Set High Level (20mA) distance Adjustable

DAMPING Adjust output response time & smoothness Adjustable

TRACKING

Program application Fill and Empty speeds.

Fast (90m/h, 265ft/h.) Medium (30m/h, 98ft/h), Slow (10m/h,

32ft/h).

InstaTrack is a special mode which we respond immediately

to any detected reflection.

‘Test’ Mode adjusts unit function to be suitable for bench

testing and demonstration. The unit will track nearest detected

reflection regardless of size.

•Fast

•Medium

•Slow

•InstaTrack

•Test

DIELECTRIC Applies a pre-set value to sensitivity based on selected

Dielectric Constant range of material.

•<2 •<2 5

•<10 •<20

•<40 •<80

•> 80

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The ‘Digitize’ function is an automatic setup routine to create a digital map of false echoes generated by

problems such as non-recommended mounting.

The function should be performed after physical installation to the application.

During the process the unit will prompt a measured distance (this must be either the material level if material

is touching the probe, or end of probe of the vessel is empty. For Interface model type it must be the Upper

Layer). The distance is adjustable if the displayed distance is not correct.

Ensure the value is not greater than the distance to the material level.

For best results follow this routine:

1) Ensure the unit is mounted according to mounting specications and requirements.

2) Ensure the material to be measured is in contact with the actively measured part of the probe.

3) Select Dielectric pre-set value of most similar to material to be measured. For Interface model type it must

be the Upper Layer).

4) Run Digitize routine. Conrm displayed distance is either material level.

FAIL MODE Set Failsafe reading

3.80mA

>20.20mA

LastKnown

4mA

20.00mA

>21.50mA

FAIL TIME Set time delay for FailSafe condition (in seconds) Adjustable

DIGITIZE

The ‘Digitize’ function is an automatic setup routine used to

eliminate false reflections. See ‘Digitze Function’ for further

information.

•No

•Yes

•Disable

DIGITIZE FUNCTION

ADVANCED MENU

PARAMETER DESCRIPTION OPTIONS

COMMS Adjust communication protocol settings. The default ID is 0,

and the default baud rate is 1200

•Device ID

•Baud Rate

SENSITIVITY

Manual adjustment of Sensitivity. Dieletric selection

automatically sets this value to defaults based on the Dieletric

selection. Sensitivity is the primary adjustment for the unit’s

ability to detect media. A higher value is used for lower Dk

materials or more difficult applications

•0-100

BLANKING Blanking is a non-measurable zone. This can be increased to

‘Blank’ out high level false echoes caused by mounting

Adjustable

<150mm

(6”) is not

recommended

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ANALOG

Adjust Analog output. Switch from 4-20mA to 20-4mA

Fine tune both 4mA current and 20mA current reading

Park (Lock) Current to 4, 8 or 12mA.

• 4-20

• 20-4

• 4mA tuning

• 20mA tuning

• Park 4mA

• Park 8mA

• Park 12mA

INTERFACE(1) Enable / Disable Interface measurement mode. See ‘Interface

Mode’ for more information

Enable /

Disable

FACTORY RESET Restore all parameters to factory default. • Yes

• No

DEVICE INFO Display device information

•<2 •<2 5

•<10 •<20

•<40 •<80

•> 80

LOCK CODE Enable / Disable lock code. If enabled, select lock code

number.

Enable /

Disable

PROBECALIBR

If physical length of probe is adjusted you must run this

routine for the system to re-detect the probe end. Nothing

should be touching the probe when commencing this function.

• Adjustable

• Password

protected

(222)

PROBEFAULT Probe Fault will activate Failsafe in the event of a missing

Probe

Enable /

Disable

DIST CALIBR

Calibrate distance correction factor. Some applications or

environments can affect time of flight signal travel affecting

the measured distance reading. This function allows the

detected distance to be adjusted to suit the application.

Adjustable

(1)Interface mode is only available with the Interface communications option (see Part Numbers)

INTERFACE MODE SETUP

Interface mode is only avaialble with the Interface communications option (see Part Numbers).

The Interface mode is designed to measure applications with low to high dielectric constant layers.

The transmited signal relfects off the Upper Layer and continues through the Interface and reects from the

Lower Layer.

The unit provides a level reading for both the Upper and Lower Layers available via HART. The Lower Layer

will always be transmitted to the 4-20mA output.

When Interface mode is Enabled, the following parameters are adjustable.

PARAMETER DESCRIPTION OPTIONS

DK COMP Set dielectric of interface layer. This adjusts the velocity compensation for the

transmitted signal as it passes through the interface. Default 2.22 0-100

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IFACE WIDTH

Set water reading (level 2) offset in the event of a merged echo. A merged echo

will occur if the interface is too thin to produce a separate echo. The offset is

measured from the end of the merged echo backwards. Default 150mm (0.5ft)

Note: This is an advanced setting and should not be adjusted without expert

knowledge

Adjustable

IFACE SIZE

Sets the echo size (in signal voltage) to dictate whether an echo is from the

Interface or Level. If the echo is larger than the value the unit will assume no

Interface is present and will set Level 1 reading to be the same as Level 2 reading.

If the echo is smaller it will assume there is only an Interface layer measurable and

will set Level 2 to end of probe measurement. Default 2.34

Note: This is an advanced setting and should not be adjusted without expert

knowledge

0-2.49

COMMISSIONING

PARAMETER INSTRUCTION

1. SET INTERFACE MODE If the application is NOT an interface application, disable interface mode.

2. SET HIGH AND LOW

LEVEL

High and Low level distances can be programmed manually or you can run

Autoset. Autoset can be used to program the High or Low level based on the

material level which is touching the probe when the function is run.

3. SET TRACKING

SPEEDS

Tracking speeds can be set to Fast, Medium, Slow and Custom (measured in

Displayed Units per hour)

4. SELECT DIELECTRIC Choose closest Dielectric range of Upper material Level from the pre-set list.

Select lower value if unsure. <2 will be appropriate for most Interface applications.

5. RUN DIGITIZE

Confirm displayed distance is either material level (for Interface applications

it must be the Upper Layer) or end of probe if vessel is empty.

Ensure the value is not greater than the distance to the material level.

See ‘Digitize Function’ for additional critical information.

6. SET DK

COMPENSATION Program Dielectric value of Upper Material Layer in Interface Menu

7. ADD DAMPING Increasing Damping value if a smoother response trend is required. This

value is automatically set by the Tracking speed.

8. RUN UNIT Press RUN several times to commence unit operation

REGISTERS

ADDRESS VARIABLE / DESCRIPTION CONVERSION TO FEET MEASUREMENT

REFERENCE

720 Primary Variable (Level 2 Level in mm) Div. by 304.7851 E

721 Secondary Variable (Level 1 Level in mm) Div. by 304.7851 D

722 Tertiary Variable (interface Height in mm) Div. by 304.7851 G

723 Low Level (mm) Div. by 304.7851

724 High Level (mm) Div. by 304.7851

725 Primary Variable Status

726 Primary Variable (Level 2 Distance in mm) Div. by 304.7851 A

727 Primary Variable Percentage C

728 Secondary Status

729 Secondary Variable (Level 1 Distance in mm) Div. by 304.7851

730 Secondary Variable Percentage C

MEASUREMENT REFERENCE STATUS BIT MAPPING

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Instructions for Assembling Detached Probe Handling and Mounting:

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Wiring in Hazardous Locations

Mounting - Instruction for Rotating the Housing

• There are specic rotation points which should be used while mounting the unit into place.

• The Housing Compartment should never be used to rotate the device during mounting.

• For rotating the housing after installation see 'Rotating the Enclosure' section.

When Installing the Tracer 3000 unit, use spanner or

wrench ONLY at Process Fitting as indicated.

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Placement Requirements

Nozzle / Socket Mounting

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Stand Pipe / Flanged Mounting

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Mounting - Conductive Vessel

Unit performance is most optimized when there is a ground reference between the mounting

(metal ange or thread) and the vessel. Metallic or metal reinforced vessels are ideal.

Mounting - Non Conductive Vessel

A non conductive vessel will require a conductive metal strip or equivalent connected to the

metal ange or thread and running along side the vessel for at least the Probe insertion length.

A conductive metal sheet (min 0.5m (8") should also be mounted on the roof and be in contact

with metal thread or ange. If a seal / gasket is used between the ange and the vessel ensure

non coated / painted bolts are used to create ground reference with vessel.

Gland Entry Wiring

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Adjusting Probe Length

Rigid Probes

Cut rigid probes to appropriate length. After adjustment, you must change the 'ProbeLength' Parameter in 'Advanced'

menu to represent the new length (password 222).

Flexible Probes

(a) Mark the point at which the exible cable enters the cable weight.

(b) Release the cable weight grub screws with hex key.

(c) Measure and note the length of cable concealed within cable weight.

(d) Cut cable noting the length of cable must include the concealed length above.

(e) Re-insert the cable into the weight and tighten grub screws to tightening Torque of 20Nm. Use loctite 243 or

equivalent on grub screws to secure once completed.

(f) Adjust ProbeCalibr Parameter in 'Advanced' menu to represent new length (password 222).

Rotating Ex Rated Enclosures

The Ex d gland which couples the sensing probe to the ameproof enclosure provides a critical sealing

function for the enclosure. Internal wires are passed through this gland and the high integrity seal. This

gland

incorporates a Union Joint which is designed to rotate.

However, this rotation is limited to one-time adjustment of Display orientation after installation on site.

ONLY one 36mm spanner applied to the Hex of Union Joint to rotate enclosure to desired orientation as

allowed. DO NOT hold the enclosure during this procedure.

Rotation beyond these strict limits can damage the internal cables

Ensure Enclosure follows the spanner rotation and assembly integrity is not compromised

The gland which couples the sensing probe to the enclosure provides a critical sealing function

for the enclosure. Internal wires are passed through this gland and the high integrity seal. This

gland incorporates a Union Joint which is designed to rotate.

However, this rotation is limited to one-time adjustment of Display orientation after installation on

site.

ONLY one 36mm spanner applied to the Hex of Union Joint to rotate enclosure to desired orien-

tation as allowed. DO NOT hold the enclosure during this procedure.

Rotation beyond these strict limits can damage the internal cables

Ensure Enclosure follows the spanner rotation and assembly integrity is not compromised

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Rotating non Ex Rated Enclosures

The gland which couples the sensing probe to the enclosure provides a critical sealing function

for the enclosure. Internal wires are passed through this gland and the high integrity seal. This

gland incorporates a Union Joint which is designed to rotate.

However, this rotation is limited to one-time adjustment of Display orientation after installation on

site.

ONLY one 36mm spanner applied to the Hex of Union Joint to rotate enclosure to desired orien-

tation as allowed. DO NOT hold the enclosure during this procedure.

Rotation beyond these strict limits can damage the internal cables

Ensure Enclosure follows the spanner rotation and assembly integrity is not compromised

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Installation should only be performed by suitably qualied personnel.

A. Conrm mounting is within recommended specications.

B. Check the selected unit matches the required application specications.

For Hazardous Locations see appropriate safety instructions available at http://www.FLO-CORP.com

C. Check the wiring is correct and all connections are secure.

D. Apply power to the unit.

When power is applied the unit will start its normal load sequence.

The following messages will cycle on the display.

When power is applied the unit will start its normal load sequence.

The following messages will cycle on the display.

FLO-CORP

Tracer 3000 Series

Serial Number

Software Revision

(877) 356-5463 | (p) 330-331-7331 | (f) 330-331-7172 | www.FLO-CORP.com | © 2018 FLO-CORP | REVA 0918 20 (877) 356-5463 | (p) 330-331-7331 | (f) 330-331-7172 | www.FLO-CORP.com | © 2018 FLO-CORP | REVA 0918 21

Flo TRACER 1000 3G LTT1-3G User manual

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