Flomotion Systems 2001H Series User manual

2001H Series
Peristaltic Chemical Feed Pump

2001 Peristaltic Pump O&M Manual
Installation and Operation Manual
2001H Series
Peristaltic Chemical Feed Pump
September 2009
Flomotion Systems, Inc.
3 N. Main St
Middleport NY 14105
Toll Free: [phone] (U.S. & Canada)
Tel: [phone]
Fax: [phone]
[email protected]
www.flomotionsystems.com
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2001 Peristaltic Pump O&M Manual
TABLE OF CONTENTS
1.0 - SYSTE OVERVIEW................................................................................................................................................... 4
1.1 SAFETY................................................................................................................................................................................................ 4
1.2 WARRANTY.......................................................................................................................................................................................... 4
1.3 RECEIVING........................................................................................................................................................................................... 4
1.4 CUSTOMER MODIFICATION..................................................................................................................................................................... 4
1.5 INFORMATION FOR RETURNING PUMPS.................................................................................................................................................... 4
2.0 – 2001 SERIES PU P AND PU PHEAD...................................................................................................................... 6
2.1 TUBING SPINDLE AND COVER INSTALLATION............................................................................................................................................ 7
2.2 MOUNTING PUMP ON GEARBOX INSTALLATION OF COLLET........................................................................................................................ 8
2.3 PUMP MOUNTING AND COLLET INSTALLATION PROCEDURE........................................................................................................................ 9
2.4 HOSE AND ROLLER INSTALLATION......................................................................................................................................................... 10
Disassembly..................................................................................................................................................................................... 10
Reassembly...................................................................................................................................................................................... 12
2.5 TUBING & CONNECTIONS..................................................................................................................................................................... 16
Estimated Pumping Capacity........................................................................................................................................................... 16
Tubing and Accessory Part Numbers............................................................................................................................................... 17
Tubing Connector Adapter Order Guide........................................................................................................................................... 17
3.0 – OTOR & GEARBOX............................................................................................................................................... 18
MOTOR SPECIFICATIONS............................................................................................................................................................................ 18
GEARHEAD SPECIFICATIONS....................................................................................................................................................................... 18
4.0 – 2001H DRIVE CONTROLLER................................................................................................................................... 19
OPERATION AND WIRING............................................................................................................................................................................ 19
PROGRAMMING......................................................................................................................................................................................... 19
* CONTROLLER HAS BEEN PROGRAMMED FOR 2001 SERIES SETTINGS AS SHOWN BELOW..................................................................................19
4.1 DRIVE CONTROLLER SPECIFICATIONS.................................................................................................................................................... 21
4.2 DRIVE FUNCTIONAL DESCRIPTION......................................................................................................................................................... 21
4.2.1 Drive Operation....................................................................................................................................................................... 21
4.13 FACTORY DEFAULT / USER SETTINGS RECORD * CONTROLLER HAS BEEN PROGRAMMED FOR 2001 SERIES SERIES SETTINGS AS SHOWN
BELOW..................................................................................................................................................................................................... 22
5.0 - 2001H CONTROLLER WIRING DIAGRA ............................................................................................................... 24
6.0 - ISCELLANEOUS DIAGRA S................................................................................................................................. 25
6.1 Roller Assembly.......................................................................................................................................................................... 25
6.2 Hose Seal Installation................................................................................................................................................................. 26
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2001 Peristaltic Pump O&M Manual
1.0 - System Overview
The 2001 Series Chemical Feed Pump consists of a motor gearbox and peristaltic pump. The motor is
available with a remote wall-mount drive/controller.
1.1 Safety
In the interests of safety this pump and the tubing selected should only be used by competent suitably trained
personnel after they have read and understood this manual and considered any hazard involved. Any person
who is involved in the installation or maintenance of this equipment should be fully competent to carry out the
work.
Maintenance and repair should be performed by qualified personnel only. Make sure that no voltage is
applied while work is being carried out on the pump or motor. The motor must be secured against
accidental start up.
1.2 Warranty
Flomotion Systems Inc. warrants the 2001 Series pumps to be free of defects in material and workmanship for
a period of eighteen months from the date of sale to the user or two years from the date of shipment which
ever occurs first. An MC Series control or any component contained therein which under normal use becomes
defective within the stated warranty time period shall be returned to Flomotion Systems Inc. freight prepaid
for examination (contact Flomotion Systems Inc. for authorization prior to returning any product). Flomotion
Systems Inc. reserves the right to make the final determination as to the validity of a warranty claim and sole
obligation is to repair or replace only components which have been rendered defective due to faulty material
or workmanship. No warranty claim will be accepted for components which have been damaged due to
mishandling improper installation unauthorized repair and/or alteration of the product operation in excess of
design specifications or other misuse or improper maintenance. Flomotion Systems Inc. makes no warranty
that its products are compatible with any other equipment or to any specific application to which they may be
applied and shall not be held liable for any other consequential damage or injury arising from the use of its
products. This warranty is in lieu of all other warranties expressed or implied. No other person firm or
corporation is authorized to assume for Flomotion Systems Inc. any other liability in connection with the
demonstration or sale of its products.
1.3 Receiving
Inspect all cartons for damage which may have occurred during shipping. Carefully unpack equipment and
inspect thoroughly for damage or shortage. Report any damage to carrier and/or shortages to supplier. All
major components and connections should be examined for damage and tightness with special attention given
to PC boards plugs knobs and switches.
1.4 Customer odification
Flomotion Systems Inc. its sales representatives and distributors welcome the opportunity to assist our
customers in applying our products. Many customizing options are available to aid in this function. Flomotion
Systems Inc. cannot assume responsibility for any modifications not authorized by its engineering department.
1.5 Information for Returning Pumps
Equipment that has been contaminated with or exposed to body fluids toxic chemicals or any other
substance hazardous to health must be decontaminated before it is returned to Flomotion Systems or its
distributor.
A certificate included at the rear of these operating instructions or signed statement must be attached to the
outside of the shipping container.
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2001 Peristaltic Pump O&M Manual
This certificate is required even if the pump is unused. If the pump has been used the fluids that have been in
contact with the pump and the cleaning procedure must be specified along with a statement that the equipment
has been decontaminated.
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2001 Peristaltic Pump O&M Manual
2.0 – 2001 Series Pump and Pumphead
The 2001 Series pumphead has two spring-loaded working rollers which automatically compensate for minor
variations in tubing wall thickness giving extended tube life.
I PORTANT: The 2001 Series is equipped with a pump cover for safety and protection against
chemical spills. The cover must be installed whenever the pump is in use.
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ROLLER ASSEMBLY
COLLET SCREW
5MM HEX WRENCH
7 NT.M 60 IN.OZ

2001 Peristaltic Pump O&M Manual
2.1 Tubing, Spindle and Cover Installation
! I PORTANT: Disconnect pump controller from power supply BEFORE changing tubing!
Item No. Qty Part No. Description
1 1 n/a Pump Collet & Hose Assy. (see
following page for details)
2 1 100511 Roller Assembly
3 1 100304B Cover
4 1 100324 Collet Screw
5 1 100305C Cover Gasket
6 4 100307C Cover Screw
7 1 n/a Hose
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Hose is shown bent forward out of the pump
housing to illustrate the correct hose and roller
assembly position prior to sliding the hose and
spindle into the housing and over the collet.

2001 Peristaltic Pump O&M Manual
2.2 ounting Pump on Gearbox, Installation of Collet
Pump, Collet & Hose Assy.
Item No. Qty Part No. Description
1 1 10333 Pump Housing with Hose Seal
2 1 100306 Collet
3 2 100312 Pump Mounting Screws
4 1 na Hose
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2001 Peristaltic Pump O&M Manual
2.3 Pump ounting and Collet Installation Procedure
1. To install the pump housing on the gearbox slide it over the central pilot on the gearbox adaptor plate.
Next install and torque the mounting screws to 5 NT.M (45 in. oz).
2. Next install the collet on the gearbox shaft. There is a slot in the collet that the flat drive tang on the
gearbox shaft must slide into. Orient the collet to allow the drive tang to slide into the slot and push the
collet completely onto the gearbox shaft. When the collet bottoms out it is in the correct position.
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2001 Peristaltic Pump O&M Manual
2.4 Hose and Roller Installation
! I PORTANT: Disconnect pump controller from power supply BEFORE changing tubing!
! I PORTANT ake sure pump suction and discharge lines are completely drained and isolated.
Note that the hose seal size must match the selected tubing size.
Disassembly
1. Remove four (4) 4mm pump cover screws.
2. Loosen Tube Seal Clamp Screw with 5mm hex
wrench.
3. Remove 5mm collet screw.
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2001 Peristaltic Pump O&M Manual
4. Remove the roller assembly.
5. Remove worn pump tubing from pumphead.
6. Remove and inspect collet for wear. Note that the
collet may remain in the roller assembly when the
roller assembly is removed from the pump shaft.
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2001 Peristaltic Pump O&M Manual
7. Clean inside of pump housing with damp rag or an
appropriate cleaning solution to remove any chemical
or tubing residue.
Reassembly
1. Reinstall the collet onto the pump shaft.
There is a slot in the collet that the flat drive tang on the
gearbox shaft must slide into. Orient the collet to allow the
drive tang to slide into the slot and push the collet
completely onto the gearbox shaft. When the collet
bottoms out it is in the correct position.
2. Mark an 11.5” section of hose which will be the portion contained within the pump. Leave sufficient
excess on the suction and discharge sides of the pump for the desired connections. If you leave the
excess intake hose in a coil near the pump it will make it easy to feed a new section of hose through
the rollers when the section in the pump becomes worn.
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Mark an 11.5”
section of pump hose.

2001 Peristaltic Pump O&M Manual
3. Install tubing into the pumphead.
Note: during hose installation the loop of hose may
develop a twist. Examine the hose for this condition
and if needed turn one end of the hose where it exits
the hose clamp to eliminate the twist. Correctly
adjusted the hose loop will be flat and parallel to the
front face of the pump housing.
4. Loop tubing around roller assembly between guides
as shown. Remove slack in tubing while rotating
roller assembly and sliding onto collet.
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2001 Peristaltic Pump O&M Manual
5. Align marks on tubing with inside edge of pump
housing.
6. Reinstall collet screw firmly.
7. Tighten hose seal clamp screw. Be sure to tighten
firmly to prevent “tubing walk.” Tubing walk can occur
when the hose seal is the wrong size or is not
sufficiently tight to keep the rollers from pulling the
hose through the pump as it rotates.
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2001 Peristaltic Pump O&M Manual
8. Inspect pump cover gasket. Replace if damaged.
Reinstall pump cover gasket and cover.
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11.5 inches of hose is
the length required
inside the pump
housing.
Hose seal size varies with
the selected tubing size.
See table on following page
for details.

2001 Peristaltic Pump O&M Manual
2.5 Tubing & Connections
Tubing adapters are available for many configurations. See the drawing below for details.
Estimated Pumping apacity
Tubing No. #119 #120 #15 #24 #35 & 121 #36 & 122
Tubing Size
(bore)
1.6mm
(1/16”)
3.2mm
(1/8”)
4.8mm
(3/16”)
6.4mm
(1/4”)
8mm
(5/16”)
9.6mm
(3/8”)
ml/min @
2.4 – 72.5 rpm
1.1 – 32
(.02 – 0.5 gph)
5.1 – 130
(0.08 – 2 gph)
10.4 – 283
(0.16 – 4.5 gph)
17.6 – 457
(0.28 – 7.2 gph)
28 – 725
(0.44 – 11.5 gph)
34 – 1015
(0.54 – 16.1 gph)
ml/min @
8.8 – 220 rpm
3.9 – 97
(0.06 – 1.5 gph)
15.6 – 414
(0.25 – 6.3 gph)
34.3 – 858
(0.54 – 13.6
gph)
55.5 – 1386
(0.06 – 1.5 gph)
87.5 – 2200
(1.39 – 37.9 gph)
123 – 3080
(1.95 – 48.8 gph)
ml/rev 0.44 1.88 3.9 6.3 10 14
Color Red Green White Black Gray Blue
Hose Seal PN 100329 100330 100331 100332 100333 100334
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2001 Peristaltic Pump O&M Manual
Tubing and Accessory Part Numbers
TYGOPRENE TUBING - 50 Ft Length
TGP.032.024.0 3.2mm (1/8”) bore 60 PSI max
TGP.048.024.0 4.8mm (3/16”) bore 50 PSI max
TGP.064.024.0 6.4mm (1/4”) bore 40 PSI max
TGP.080.024.0 8.0mm (5/16”) bore 30 PSI max
TGP.096.024.0 9.6mm (3/8”) bore 30 PSI max
FLOPRENE TUBING - 50 Ft Length (Santoprene)
FLO.016.024.0 1.6mm (1/16”) bore 100 PSI max
FLO.032.024.0 3.2mm (1/8”) bore 100 PSI max
FLO.048.024.0 4.8mm (3/16”) bore 70 PSI max
FLO.064.024.0 6.4mm (1/4”) bore 50 PSI max
FLO.080.024.0 8.0mm (5/16”) bore 30 PSI max
FLO.096.024.0 9.6mm (3/8”) bore 30 PSI max
CONNECTORS / ADAPTORS
1/2” NPTM x pump tubing (bore as required)
3/8” PE tubing x pump tubing (bore as required)
Two-piece Color Coded Hose Barb & Collar Set.
(See back for part number and ordering information)
PU PHEAD HOSE SEALS
100329 Hose Seal 1.6mm (1/16”) bore
100330 Hose Seal 3.2mm (1/8”) bore
100331 Hose Seal 4.8mm (3/16” bore
100332 Hose Seal 6.4mm (1/4”) bore
100333 Hose Seal 8.0mm (5/16”) bore
100334 Hose Seal 9.6mm 3/8”) bore
Tubing onnector Adapter Order Guide
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2001 Peristaltic Pump O&M Manual
3.0 – Motor & Gearbox
otor Specifications
Motor Type: Permanent Split Capacitor or 3-Phase Inverter Duty
Rotation: Reversible.
Insulation: Class B minimum
Finish: Powder-coat gloss black.
Gearhead Specifications
Housing: Precision machined die cast aluminum.
Lubrication: Lifetime oil bath sealed and gasketed.
Shafts: Hardened steel.
Mounting: Face (any angle) or optional footplate.
Gearing: AGMA class 9 heat treated steel. 1st stage helical metal balance spur metal.
Bearings: Needle with thrust ball.
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2001 Peristaltic Pump O&M Manual
4.0 – 2001H Drive Controller
Operation and Wiring
For complete details about the motor drive controller please refer to the included otor Drive
Operating Instructions booklet. Shown on the following pages are details specific to operation with the
2001H Peristaltic Pump.
Programming
The programming differs from the factory defaults shown in the SM Vector Operating Instruction booklet only in
relation to the following parameters:
* Controller has been programmed for 2001 Series Settings as shown below.
PARA ETER NA E: USER SETTINGS RECORD
Parameter
Number
Parameter
Name
Factory
Default
2001 Series
Series
Settings*
0 LINE VOLTS AUTO -
1 SPEED #1 20 Hz 25% HZ
2 SPEED #2 20 Hz 25% HZ
3 SPEED #3 20 Hz 25% HZ
4 SPEED #4 20 Hz 25% HZ
5 SKIP #1 .00 Hz -
6 SKIP #2 .00 Hz -
7 BAND WID 1.00 Hz 5 Hz
8 ACCEL 30.0 SEC 5 SEC
9 DECEL 30.0 SEC 5 SEC
10 MIN FRQ .50 Hz 0 Hz
11 MAX FRQ 60.00 75 Hz
12 DC BRAKE .0 VDC -
13 DC TIME .0 SEC -
14 DYN BRAKE OFF -
16 CURRENT 180 % -
17 MOTOR OL 100 % -
18 BASE 60.00 Hz -
19 FX BOOST (Note 1) 5.3 %
22 TORQUE CONSTANT -
23 CARRIER 2.5 kHz 12 KHz
25 START NORMAL POWER UP
26 STOP COAST -
28 AUTO/MAN A/M LOC A/M SPD
30 CONTROL LOCAL REMOTE
31 UNITS Sp HERTZ % Hz
32 HZ MULT 1.00 -
33 UNITS DP XXXXX XXX.X
34 LOAD MLT 100 % -
35 CONTRAST HIGH -
36 SLEEP TH .00 Hz 2.0 Hz
37 SLEEP DL 30.0 SEC 5.0 SEC
38 SLEEP BW 0%
39 TB5 MIN .00 Hz 0%Hz
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Note that the % symbol
only appears if it is
selected in step 31.

2001 Peristaltic Pump O&M Manual
40 TB5 MAX 60.00 Hz 100% Hz
41 AIN FLTR 0.02 SEC 0.02 SEC
42 TB10A OUT NONE -
43 @TB10A 60.00 Hz NONE
44 TB10B OUT NONE -
45 @TB10B 125 % -
47 TB13A NONE 4-20 mA
48 TB13B NONE -
49 TB13C NONE -
50 TB13D EXT FAULT -
52 TB14 OUT NONE AUTO/MAN
53 TB15 OUT NONE -
54 RELAY NONE -
55 TB5B LOSS FAULT SP#4
57 SERIAL DISABLE -
58 ADDRESS 30 -
61 PASSWORD 0019 -
63 SOFTWARE (N/A) -
64 MONITOR ON OFF
65 PROGRAM RESET 60 MAINTAIN
66 HISTORY MAINTAIN -
70 PID MODE OFF -
74 PID FB TB5A -
75 FB @ MIN 0.00% -
76 FB @ MAX 100.00% 100
77 P GAIN 5.00% -
78 I GAIN 0.0 SEC -
79 D GAIN 0.0 SEC -
80 PID ACC 30.0 SEC -
81 MIN ALRM 0.0% -
82 MAX ALRM 0.0% -
96 LANGUAGE ENGLISH -
99 FAULT
HISTORY
(NA) -
Note 1: See 4.10.3 Description Of Programming Parameters Step #19.
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