Flomotion Systems 2001H Series User manual

2001H Series
Peristaltic Chemical Feed Pump

Installation and Operation Manual
2001H Series
Peristaltic Chemical Feed Pump
December 2019
Flomotion Systems, Inc.
3 N. Main St, Middleport, NY 14105
Toll ree: [phone] (U.S. & Canada)
Tel: [phone]
ax: [phone]
[email protected]
www.flomotionsystems.com

TAB E OF CONTENTS
1.0 - SYSTEM OVERVIEW.....................................................................................................................................................................4
1.1 SAFETY...............................................................................................................................................................................................4
1.2 WARRANTY..........................................................................................................................................................................................4
1.3 RECEI ING..........................................................................................................................................................................................5
1.4 CUSTOMER MODIFICATION...................................................................................................................................................................5
1.5 INFORMATION FOR RETURNING PUMPS .................................................................................................................................................5
2.0 – 2001H SERIES PUMP AND PUMPHEAD....................................................................................................................................6
2.1 TUBING, SPINDLE AND CO ER INSTALLATION.......................................................................................................................................7
2.2 MOUNTING PUMP ON GEARBOX, INSTALLATION OF COLLET..................................................................................................................8
2.3 PUMP MOUNTING AND COLLET INSTALLATION PROCEDURE...................................................................................................................9
2.4 TUBE AND ROLLER INSTALLATION......................................................................................................................................................10
2.5 TUBING & CONNECTIONS...................................................................................................................................................................16
3.0 – 2001H MOTOR & GEARBOX.....................................................................................................................................................18
3.1 MOTOR SPECIFICATIONS.....................................................................................................................................................................18
3.3 GEARHEAD SPECIFICATIONS...............................................................................................................................................................18
4.0 – 2001H DRIVE ONTROLLER....................................................................................................................................................19
4.1 OPERATION AND WIRING....................................................................................................................................................................19
4.2 PROGRAMMING .................................................................................................................................................................................19
4.3 MANUAL SPEED / AUTO SPEED / RESTART TOGGLE SWITCH................................................................................................................19
5.0 - 2001 SERIES TUBING RUPTURE DETE TOR........................................................................................................................20
RUPTURE DETECTOR SYSTEM O ER IEW.................................................................................................................................................20
5.1 ALARM CAUSES.................................................................................................................................................................................20
5.2 WHAT TO DO IN AN ALARM CONDITION................................................................................................................................................20
5.3 RESETTING THE ALARM......................................................................................................................................................................20
5.4 RESUMING SER ICE...........................................................................................................................................................................20
5.5 INTERFACING TO THE 2001H AC TECH SM ECTOR CONTROLLER................................................................................................21
5.6 CALIBRATION.....................................................................................................................................................................................21

1.0 - System Overview
The 2001H Series Chemical eed Pump consists of a controller, motor, gearbox and peristaltic pump.
Model 2001H
with pump-mounted controller
1.1 Safety
In the interests of safety, this pump and the tubing selected should only be used by competent, suitably trained
personnel after they have read and understood this manual, and considered any hazard involved. Any person
who is involved in the installation or maintenance of this equipment should be fully competent to carry out the
work.
Maintenance and repair should be performed by qualified personnel only. Make sure that no
voltage is applied while work is being carried out on the pump or motor. The motor must be
secured against accidental start up.
1.2 Warranty
lomotion Systems, Inc. warrants the 2001 Series pumps to be free of defects in material and workmanship for
a period of eighteen months from the date of sale to the user, or two years from the date of shipment, which
ever occurs first. An MC Series control, or any component contained therein, which under normal use becomes
defective within the stated warranty time period, shall be returned to lomotion Systems, Inc., freight prepaid,
for examination (contact lomotion Systems, Inc. for authorization prior to returning any product). lomotion
Systems, Inc. reserves the right to make the final determination as to the validity of a warranty claim, and sole
obligation is to repair or replace only components, which have been rendered defective due to faulty material
or workmanship. No warranty claim will be accepted for components which have been damaged due to
mishandling, improper installation, unauthorized repair and/or alteration of the product, operation in excess of
design specifications or other misuse, or improper maintenance. lomotion Systems, Inc. makes no warranty
that its products are compatible with any other equipment, or to any specific application, to which they may be
applied and shall not be held liable for any other consequential damage or injury arising from the use of its
products. This warranty is in lieu of all other warranties, expressed or implied. No other person, firm or
corporation is authorized to assume, for lomotion Systems, Inc., any other liability in connection with the
demonstration or sale of its products.
1.3 Receiving
Inspect all cartons for damage, which may have occurred during shipping. Carefully unpack equipment and
inspect thoroughly for damage or shortage. Report any damage to carrier and/or shortages to supplier. All

major components and connections should be examined for damage and tightness, with special attention given
to PC boards, plugs, knobs and switches.
1.4 Customer Modification
lomotion Systems, Inc., its sales representatives and distributors, welcome the opportunity to assist our
customers in applying our products. Many customizing options are available to aid in this function. lomotion
Systems, Inc. cannot assume responsibility for any modifications not authorized by its engineering department.
1.5 Information for Returning Pumps
Equipment that has been contaminated with, or exposed to, body fluids, toxic chemicals or any other
substance hazardous to health must be decontaminated before it is returned to lomotion Systems or its
distributor.
Please contact Flomotion Systems for a Return Authorization number and instructions for returning
the pump.

2.0 – 2001H Series Pump and Pumphead
The 2001H Series pumphead has two spring-loaded working rollers, which automatically compensate for minor
variations in tubing wall thickness, giving extended tube life.
IMPORT NT: The 2001 Series is equipped with a pump cover for safety and protection against
chemical spills. The cover must be installed whenever the pump is in use.
ROLLER ASSEMBLY
COLLET SCREW
5MM HEX WRENCH
7 NT.M 60 IN.OZ

2.1 Tubing, Roller Assembly and Cover Installation
! IMPORTANT: Disconnect pump controller from power supply BE ORE changing tubing!
Item No. Qty Part No. Description
1 1 n/a Pump Body
2 1 RA-01 Roller Assembly
3 1 100304B Cover
4 1 100324 Collet Screw
5 1 100305C Cover Gasket
6 4 100307C Cover Screw
7 1 varies Tubing
8 1 Varies with tubing selection* Tube Seal
Tubing is shown bent forward out of the pump housing to illustrate the correct tubing
and roller assembly position, prior to sliding the tubing and roller assembly into the
housing and over the collet.

2.2 Mounting Pump on Gearbox, Installation of Collet
Item No. Qty Part No. Description
1 1 na Pump Housing with Tube Seal & Tube
Seal Cover
2 1 100306 Collet
3 2 100312 Pump Mounting Screws
4 1 na Tubing

2.3 Tube and Roller Installation
! IMPORT NT: Disconnect pump controller from power supply BEFORE changing tubing!
! IMPORT NT Make sure pump suction and discharge lines are completely drained and
isolated. Note that the tubing hose seal size must match the selected tubing size.
Disassembly
1. Remove four (4) 4mm pump cover screws.
2. Loosen Tube Seal Clamp Screw with 5mm hex
wrench.

3. Remove 5mm collet screw.
4. Remove the roller assembly.
5. Remove worn pump tubing from pumphead.

6. Remove and inspect collet for wear. Note that the
collet may remain in the roller assembly when the
roller assembly is removed from the pump shaft.
7. Clean inside of pump housing with damp rag or an
appropriate cleaning solution to remove any chemical
or tubing residue.
Reassembly
1. Reinstall the collet onto the pump shaft.
There is a slot in the collet that the flat drive tang on the
gearbox shaft must slide into. Orient the collet to allow
the drive tang to slide into the slot and push the collet
completely onto the gearbox shaft. When the collet
bottoms out it is in the correct position.

2. Mark an 11” section of tubing, which will be the portion, contained within the pump. Leave sufficient
excess on the suction and discharge sides of the pump for the desired connections. If you leave the
excess intake tubing in a coil near the pump it will make it easy to feed a new section of tubing
through the rollers when the section in the pump becomes worn.
3. Install tubing into the pumphead.
Note: during tubing installation the loop of tubing
may develop a twist. Examine the tubing for this
condition and if needed turn one end of the tubing
where it exits the tubing clamp to eliminate the
twist. Correctly adjusted the tubing loop will be flat
and parallel to the front face of the pump housing.
Mark an 11”
section of pump tubing.

4. Loop tubing around roller assembly between
guides as shown. Remove slack in tubing while
rotating roller assembly and sliding onto collet.
5. Align marks on tubing with outside edge of the
tubing Clamp.
6. Reinstall collet screw firmly.
Mark an 11 inch
length of tubing
and locate the
marks at the
outside edge of
the tubing seal
(see arrows)
Tubing seal size
varies with the
selected tubing size.
See tables on
following pages for
details

7. Tighten tubing seal clamp screw. Be sure to tighten
firmly to prevent “tubing walk.” Tubing walk can occur
when the tubing seal is the wrong size or is not
sufficiently tight to keep the rollers from pulling the
tubing through the pump as it rotates.
8. Inspect pump cover gasket. Replace if damaged.
Reinstall pump cover gasket and cover.
Align the tubing marks
with the outside edge
of the Hose Seal.

2.4 Tubing & Connections
Tubing connectors are available for many configurations. See the drawing below for details.
½”NPT
IMPORTANT:
Back-pressure not
to exceed 30 psi. Consult
factory for higher pressures
Co lo r coded Ho se B a rb
va rie s with tu b in g I.D.
Also Available:
Co n n e cto r for 3 /8 ” & 1/2” O. D.
Polye th ylene Tu bing
2001H SERIES ESTIMATED PUMPING CAPACITY* *Actual flow rates may vary
Tubing No. #119 #120 #15 #24 #25 & 121 #36 & 122
Tubing Size 1.6mm bore
(1/16”)
3.2mm bore
(1/8”)
4.8mm bore
(3/16”)
6.4mm bore
(1/4”)
8mm bore
(5/16”)
9.6mm bore
(3/8”)
ml/min at
0.6 to 90 rpm
0.27 – 41
(0.004 – 0.64 gph)
0.13 – 169
(0.02 – 2.68 gph)
2.46 – 369
(0.04 – 5.85 gph)
4.44 – 666
(0.07– 10.56 gph)
6.60 – 990
(0.10 – 15.69 gph)
8.64 – 1296
(0.14 – 20.54 gph)
ml/min at
1.8 to 220 rpm
0.81 – 99
(0.013 – 1.57 gph)
3.38 – 414
(0.05 – 6.56 gph)
7.38 – 902
(0.12 – 14.30 gph)
13.32 – 1628
(0.21 – 25.80 gph)
19.80 – 2420
(0.31 – 38.36 gph)
25.92 – 3168
(0.41 – 50.21 gph)
ml/re 0.45 1.88 4.1 7.4 11 14.4
Hose Barb - PVC
Color / PN
Black
HB S2416P
Gray
HB S2432P
White
HB S2448P
Black
HB S2464P
Gray
HB S2480P
White
HB S96P
Hose Barb - PTFE
Color / PN
White
HB S2416T
White
HB S2432T
White
HB S2448T
White
HB S2464T
White
HB S2480T
White
HB S96T
Tube Seal PN 100329 100330 100331 100332 100333 100334
Pump Tubing
FLOPRENE
FLO.016.024 FLO.032.024 FLO.048.024 FLO.064.024 FLO.080.024 FLO.096.024
Pump Tubing
VITON
VIT.016.024 VIT.032.024 VIT.048.024 VIT.064.024 VIT.080.024 VIT.096.024

3.0 – 2001H Motor & Gearbox
3.1 Motor Specifications
Motor Type: Permanent Split Capacitor or 3-Phase Inverter Duty
Rotation: Reversible.
Insulation: Class B minimum
inish: Powder-coat gloss black.
Thermostat signal wires are not used in the 2001H
3.2 2001H Power & Motor Wiring
3.3 Gearhead Specifications
Housing: Precision machined die cast aluminum.
Lubrication: Lifetime oil bath, sealed and gasketed.
Shafts: Hardened steel.
Mounting: ace (any angle) or optional footplate.
Gearing: AGMA class 9 heat treated steel. 1st stage helical metal, balance spur metal.
Bearings: Needle with thrust ball.

4.0 – K4 Pump Controller
4.1 Operation and Wiring
or complete details about the motor drive controller please refer to the included K4 SERIES Operating
Instructions booklet.
Shown here are program settings specific to the operation with the 2001H Peristaltic Pump.
4.2 Programming
The programming differs from the factory defaults shown in the SM Vector Operating Instruction booklet only in
relation to the following parameters:
KB Default Program Settings
0.04 = 0000 G CI disabled, enable if power pump through G CI mains circuit (some additional noise from the drive is
normal).
1.00 = 0001 Remote Start/Stop contacts enable (CHANGE TO 0000 to use 4-20 with manual start/stop)
1.05 = 0003 Power fail auto restart
2.00 = 0003 req Control Analog 2 (4-20mA)
2.01 = 0001 Speed change w/o pressing enter
2.02 = 0002 Enable external Local/Remote switching
3.00 = 0005 Stored Set requency (5hz)
3.02 = 0100 Upper requency Limit
4.00 = 0000 Display in user defined units (Hz)
5.00 = 0000 Enable Run Relay N.O.
7.03 = 0010 Remote Start/Stop - N.O. Start
7.04 = 0000 External Local/Remote Select O (13 for remote auto select)
7.06 = 0008 External ault input select
8.00 = 0001 NC ault Relay
8.01 = 0009 Enable Status Output
9.07 = 0020 4-20mA Input
8.09* = 0002 When speed feedback 4-20ma output is connected
NOTES:
•*8.09 = 0000 to avoid fault when 4-20mA Output is disconnected when not using 4-20mA output
•Keypad speed can only be changed in local mode.
•or manual speed with remote start/stop set 2.00 to 0000.
•Large hose pumps - Boost Value 3.11 default 7, up to 12 or higher.
•6.05 = 1010 reset to lomotion Defaults.
4.3 To display speed in GPH:
•ill a calibration cylinder (best to use water, not chemical for testing and calibration)
•Run the pump at full speed and time the drawdown for 30 sec. (from zero level in cylinder).
•Note the level in the calibration cylinder when 30 seconds has elapsed. That will be your full scale pumped flow
rate.
•Set menu 4.00 to 0001 (custom units).
•Set menu 4.01 to the GPH of the pump at full speed.

4.4 Setting the maximum pumping rate.
1. ill a calibration cylinder (best to use water, not chemical for testing and calibration)
2. Run the pump at full speed and time the drawdown for 30 sec. (from zero level in cylinder)
3. Note the level in the calibration cylinder when 30 seconds elapses. That will be your full scale pumped flow rate.
4. Divide the full scale pumped flow volume by the maximum hertz setting for your pump to get volume for 1HZ
5. Divide the
EXAMP E:
If drawdown test is 50GPH and your maximum pump frequency is 80HZ (Upper requency Limit; menu 3.02)
Divide 50 / 80 = 0.625 PGH @1 Hz.
If desired maximum pumping rate is to be 35GPH then divide 35 / 0.625 = 56HZ.
Program setting 3.02 to 56.
20mA speed control input will equal 35GPH pumping rate.