FMS Center 2000+ Series Assembly instructions

FMS Center 2000+ Series
Hardware Installation Manual
Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Table of Contents
Introduction
Features & Benets
Applications
Accessories
Product SPECIFICATION
Technical Specication
Description and Mounting
Conguration
Operation Instructions
I/O PIN and Harness
Installation Procedure
RFID Antenna
GPRS Antenna
GPS Antenna
Assemble the Harness
Starting Relay Harness
Optional - Power Control Outputs Connection
Installation Verication
Troubleshooting
Speed and RPM Calibration
RPM Calibration
Speed calibration
3
3
3
4
5
6
7
8
9
10
12
13
13
13
14
14
15
16
17
17
17
17

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Introduction
Applications
This installation manual covers the installation of the FMS Center 2000+ Series unit.This manual is for the qualied installer
and should be used to ensure a safe and functional install of the FMS Tech. product.
Our new On-Board computers FMS Center 2000+ Series are our latest state-of-the-art black boxes innovation. It is featuring
small size, easy installation and multiple functions.This series can perform tasks on vehicles, such as monitoring temperature,
engine status, fuel consumption, controlling Vehicle door, light on/o, use of seatbelt, etc.
FMS Tech. oers dedicated installation and training courses to train sta on techniques and best practices for installations.
This program will insure that the system is implemented in the most ecient manner while ensuring maximum self-
suciency for troubleshooting.
The FMS Center 2000+ is designed to work with almost all types of vehicles, trucks, buses and heavy vehicles. The system is
designed to withstand high voltage spikes found in some vehicles.
Features & Benefits
Trip Details The system records the following information for every trip: start-and-end date and time, driving time,
standing time, parking time, Driver ID, maximum and average engine RPM
Driving Violations Over speeding, over revving, harsh acceleration, not wearing seat-belt, driving for continuous hours,
without resting and driving at night
Custom Events Door open, door close, lock status, lights, air condition, engine temperature, truck container door status and
10 dierent sensor status
Accident Investigation System records vehicle speed and engine RPM every 1 second
Warning Alert Integrated buzzer
Driver Identication Contactless RFID proximity card or tag (RFID 13.56 MHz)
Device Memory 4 MB, 30 days or 1,500 trips depending on conguration, driving Violations and driving distance
Data Communication GPRS Quad band GSM 850, EGSM 900, DCS 1800, PCS 1900

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Accessories
The FMS Center 2000+ Series Product comes with all necessary accessories and product complements. The package will
include the following:
Quantity: 1 Quantity: 1
Quantity: 1 Quantity: 1
Quantity: 1 Quantity: 1
Quantity: 1 Quantity: 1
FMS Center 2000+ Device RFID Antenna
16-Pin Main Connector (Harness Cable) Driver Access Card
15-Pin Secondary Connector (Harness Cable) GSM Antenna
Starting Relay Cable GPS Antenna
NOTE: GPRS Antenna Apply only to FMS Center 2000+ and FMS Track 2000+

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Content Specications
Operation Voltage 9-50 volt
Rated Voltage 12-24 volt
Current Consumption 300 mA
Storage Temperature -40 °C to +85 °C
Working Temperature -20 °C to +75 °C
Humidity 95%
Clock Component Real Time Clock (RTC)
Clock Battery Lithium 3 volt
Memory 4 MB
Interrupters Relay 20 A max
Indicator Integrated Buzzer and 4 LED for unit and module
Vehicle Interface RS232, RFID, ZigBee 2.4 GHz Wireless
Dimension 127 x 90 x 38 mm
Weight 325 g
Unit Backup Battery NiMH 6 volts with internal PWM charger(optional)
GPRS Packet Up to 85.4 Mbps
Antenna Standard
Product Specification

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Content Specications
Remote Immobilizer Yes
Ignition Relay Int.
Harsh Braking Yes
Harsh Acceleration Yes
Vibration (Graded Road) No
Movement sensor Yes
Harsh shock Yes
Idle time Yes
Online Tracking Yes
Oine Tracking Yes
No. of Events Unlimited
Tolerance conguration Yes
Buzzer Alarm Yes
Internal Battery Optional
Internal Battery Autonomy 1-5 hours
Events Conguration unlimited
No. of reports 60+
Power Consumption @12VDC 320ma
Power Spike Protection 55v
Enclosure IP54
Main Harness Cable Yes
Additional Harness Cable Optional
Cigarette Lighter Power Cable N/A
Satellite GPS Receiver GPS
Data Network Modem 2G/3G
GSM Technology Q-Band
Voice Support Optional
GPS Antenna Ext.
GSM Antenna Ext.
GPS Hot Start <6 sec
GPS Cold Start (Open Sky) < 30 sec
No. of Satellite Channels 22 SAT/12 CH
TCP/IP Yes
No. of inputs 13
Digital/Analogue 9
Frequency Inputs 3
Ignition Input 1
RS 232 1
No. of outputs 2
ZigBee 2.4 GHz Wireless Optional
Wireless 2.4 GHz Function Optional
Speed via GPS Yes
Speed via Gearbox Yes
Engine RPM Yes
Driver Identication Yes
Driver Identication Technology RFID
Panic Button Yes
Technical Specification

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Description and Mounting
The FMS Center 2000+ Series unit should be mounted so it will not be exposed to damage from people or objects.The cables
that connect to the unit should also be routed to protect them from possible damage. The unit must be mounted where
it will not be exposed to excessive heat generated by the vehicle operation and away from moving parts. Some examples
of mounting locations include under center console, behind glove compartment, beside the main controller or under the
dashboard“Recommended”
Figure 1: FMS Center 2000+ Series unit
RFID Antenna ConnectorLED IndicatorsSIM Card Slot
GPS Antenna ConnectorGSM Antenna Connector Zigbee Antenna Connector
13
24
P1 ConnectorStarting Relay Connector P2 Connector
P1
A1 A2
Fuse 1
2
1
2
3
4
3
4
5
6
5
6
7
8
7
8
9
10
9
10
11
12
11
12
13
14
13
14
15
16
Fuse
P2

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Configuration
Find the PIN harness and insert it into the corresponding holes of the device, and connect the wires with the suitable vehicle
lines as showing below:
Figure 2: FMS Center 2000+ Series Conguration
Antenna
GPRS/GSM
Access
Card
out 1
Auxillary
Outputs
out 2
To vehicle
speed signal
RPM1
RPM2Optional
Door, Light, etc... )
FMS Center 2000+ Conguration
“Secondary Engine”
(High speed
Freq channel)
(High speed
Freq channel)
(High speed
Freq channel)
RFID
On-Board Computer
FMS 2000
Tx
Rx
RS 232
To Vehicle
Battery Power
To Vehicle
Ignition Power
To Vehicle
Ground
Analog / Digital
Channels
Wire Harness Set
Data Receiver
Fuse
Fuse
( Break, Signal
Auxillary
Power

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Operation Instructions
Installations must be performed by a qualied automotive and FMS Tech certied technician.
Vehicle engine, battery and Vehicle lines must be in good working condition
All vehicle functions such as light, door, seat-belt, air condition etc. must be in good working condition (Optional)
Prepare suitable Tools ( screwdriver, pliers, wire stripper, solder, multi-meter, wrench set, Electrical tape or shrink
tubing and cable tie).
2-(7.5 amp) fuses 50-volt.
Do not install it in an environment which is over GSM performance index, and please pay attention to x the antennas
in an appropriate position with good signals.
Pay attention to make installation location preventing water and dust.
Find the 16 PIN harness and insert it into the corresponding holes of the device, and connect the wires with the suitable
vehicle lines .
Connect the GPS and GSM antenna to the right connector, and nd appropriate place and x the antennas to make sure
it receives signals very well.

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
I/O Pin and Harness
Figure 3: FMS Center 2000+ Series I/O System
(Colors in Diagram Represent wire color)
Power (Vehicle Battery)
Power (Vehicle Ground)
GND
CAN_H
Speed
Ignition
A/D IN 4
A/D IN 7
A/D IN 9
Non-Regulated
+3V3 Auxillary Power
(100mA)
Output 1
Not Used
Not Used
Not Used
RS232 - Data In
RS232 - Data Out
RPM 2
A/D IN 1
A/D IN 3
RPM 1
A/D IN 5
CAN_L
Output 2
Regulated
A/D IN 8
Not Used
Not Used
Not Used
GND
A/D IN 6
Starting Engine
A/D IN 2
P1
A1 A2
Fuse 1
2
1
2
3
4
3
4
5
6
5
6
7
8
7
8
9
10
9
10
11
12
11
12
13
14
13
14
15
16
Fuse
P2

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Color PIN Description
Brown P1-1 Power (vehicle ground)
Red P1-2 Power (vehicle battery)
Black P1-3 Ignition
Blue P1-4 Speed
Green P1-5 RPM 1
Violet P1-6 RPM 2
Violet/White P1-7 A/D IN1
Red/White P1-8 A/D IN2
Green/White P1-9 A/D IN3
yellow/White P1-10 A/D IN4
Black/White P1-11 A/D IN5
Black/Brown P1-12 GND (Logic GND)
Gray/Brown P1-13 CAN_L
Yellow/Brown P1-14 CAN_H
Green/Brown P1-15 Regulated output2
Lock pin P1-16 N/A
Blue/white P2-1 A/D IN6 (Brown)
Brown/white P2-2 A/D IN7 (Red)
Orange/white P2-3 A/D IN8 (Black)
Pink/white P2-4 A/D IN9 (Blue)
Not Used P2-5 N/A
Red/Brown P2-6 Non-Regulated output1
Not Used P2-7 N/A
Not Used P2-8 N/A
Black/brown P2-9 GND (Logic GND)
Pink P2-10 +3V3 Auxiliary power (100mA)
Yellow P2-11 RS232 - Data out
Gray P2-12 RS232 - Data in
Not Used P2-13 N/A
Not Used P2-14 N/A
Lock pin P2-15 N/A
Not Used P2-16 N/A
Black A1 Starting engine
Black A2 Starting engine

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Installation Procedure
Installing FMS Center 2000+ Series unit with the antennas is very easy, this installation procedure can often completed in
2-3 hours per unit.This product is connected directly to the vehicle’s 12 or 24 volt system.
There are two acceptable methods of making a wire connection:
Regardless of the method you choose, ensure that connection is mechanically sound and properly insulated. Use high quality
electrical tape or shrink tubing.
Soldering your connections (recommended)
Crimp connectors (with the use of the proper crimping tool)
NOTE:
Please follow common sense safety guidelines to ensure the unit does not interfere with the operation of the
vehicles airbags and safety units.
Pay attention to the location of fuel systems, hydraulic systems, compressed air systems and other electrical and
mechanical systems, which may have a bearing on the installation.
Be carefully when routing the power cable and fuse.
Never“twist and tape”without soldering your connection.

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
RFID Antenna
GPRS Antenna
GPS Antenna
ConnectRFID antennacable to the RFID antenna
connector on the right side of the unit labeled
RFID. (screw on connection)“See Figure 4”.
Make sure connections are tight.
The range of the RF signal is less than 4 cm so;
place the RFID antenna close to driver access
card such as behind the steering wheel on the
right side of the driver“Recommended”.
Connect GPRS antenna cable to the GPRS
connector on the left side of the unit labeled
GPRS antenna connector (screw on connection)
“See Figure 5”.
Make sure connections are tight.
Place the GPRS antenna behind the dashboard
“Recommended”.
Connect GPS Antenna cable to the GPS Antenna
connector beside the RFID Antenna connector
that labeled GPS (Screw on connection)
“See Figure 6”.
Make sure connection are tight.
Place the GPS Antenna in an open area to
get better coverage from GPS Satellites
“Recommended”.
Figure 4: FMS Center 2000+ Series RFID Antenna
Figure 5: FMS Center 2000+ Series GPRS Antenna
Figure 6: FMS Center 2000+ Series GPS Antenna
Screw on Connection
Screw on Connection
Screw on Connection

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Assemble the Harness
Starting Relay Harness
Plug the 16-Pin main connector on your harness into the unit connector labeled P1 on the left side of the unit
“See Figure 3”
Connect the harness wires according to“See Figure 3”
BLACK THICK WIRE - Plug one end on your harness wire into the unit connector labeled A1 “See Figure 3”. The other
end can be connected to starting engine wire“See Figure 7”
BLACK THICK WIRE - Plug one end on your harness wire into the unit connector labeled A2 “See Figure 3”. The other
end can be connected to the other starting engine wire“See Figure 7”
The following connection is optional:
Plug the 15-Pin secondary connector on your harness into the unit connector labeled P2 on the right side of the
unit“See Figure 3”
Connect the harness wires according to“See Figure 3”
Cut the vehicle starter engine line into two parts and connect the cable as follows:
Figure 7: FMS 2000+ Starting Relay Cables Harness

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FMS Center 2000 + Series | Hardware Installation Manual
Optional - Power Control Outputs Connection
Output (P2-16) that is non-regulated voltage (Vehicle voltage 12Volt or 24 Volt).
Output (P1-15) that is regulated voltage (8.6Volt).
The FMS Center 2000+ Series unit has two power control outputs:
They are used to connect to any auxiliary unit such fuel cut level ,temperature sensor or seat-belt circuit as shown in the
gures“See Figure 8 & 9”
Figure 8: FMS 2000+ Power Output-1 Circuit
Figure 9: FMS 2000+ Power Output-2 Circuit

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Copyright © 2017 | All Rights Reserved | Fleet Management Systems & Technologies
FMS Center 2000 + Series | Hardware Installation Manual
Installation Verification
There are four LED’s on the front of the unit“See Figure 10”.
Figure 10: FMS Center 2000+ Series LED indicators
Power # 1
ZigBee # 2
GPRS # 3
GPS # 4
The power LED Indicates proper power supply. There are two statuses as follows:
This LED Communication ,When the device connect to the server ,there are two status as follows:
There are three status of GPRS LED as follows:
There are three status of GPRS LED as follows:
No initialization-fast blinking.
Initialized- blinks every one sec.
LED will ashing for every packet sent to server or when connect to COMM.Station
LED will ashing for 5 time and stop for every download of upload packet.
No network: Blinks once every second.
Network available: Slow blinking .
GPRS Connected: Fast blinking (four times every second).
No GPS Module found :LED is OFF.
Searching for GPS Satellite :LED is Blinking.
SAT xed :LED is constantly ON.
NOTE:
This Apply only to FMS Center 2000 + and FMS Track 2000+

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FMS Center 2000 + Series | Hardware Installation Manual
Troubleshooting
Case Possible Cause Action
LED does not ash No Battery voltage applied to the
On-Board Computer.
- Check the voltage supply to unit
- Check fuse
There are no ignition on/o messages Black Wire is not connected correctly Verify the Black Wire receives +12V or 24V while
the engine is running
The unit remains armed and vehicle
cannot start
The Driver Access Card is not enabled
for the vehicle.
- Use the correct card
- Assign the card to the vehicle
- Enable the card for the vehicle
Data or/and Time of Trips are incorrect The clock in the unit is not set Set the date and time using the FMS Oce 2000
Buzzer sounds when turning on the
ignition
Then driver is neither identied nor
authorized to drive the vehicle. Enable the Access Card for the vehicle
The recorded vehicle data is defective The unit is not properly calibrated. Recalibrate the unit
GSM LED does not ash
SIM card is not tted properly. Make
sure GSM antenna connections are
tight.The SIM card is out of service
- Check SIM card position
- Check the GSM antenna
- Check the GSM coverage
NO GPRS Download data NO GPRS service available Check the GPRS service and coverage
Speed and RPM Calibration
RPM Calibration
Speed calibration
Set Calibration: Used when we know the value for the vehicle by setting the known Speed or RPM Calibration value.
Start Calibration: Used for unknown Value ( Measure the specic distance and write the same distance value on the
card) Recommended 100 Meter.
Set the calibration value by using FMS Communication utility module in FMS Oce 2000 application.
Disarm the system by using Driver access card.
Turn on the engine and scan the RPM calibration card in front of RFID antenna.
The system will start beeping (discontinuous mode).
Keep accelerating until you reach to the pre-dened RPM value and hold this value for two second.
Scan the RPM calibration card again.
Set the calibration value by using FMS Communication utility module in FMS Oce 2000 application.
Disarm the system by using Driver access card.
At the beginning of the calibration turn on the engine and scan the calibration card in front of RFID antenna.
While you driver for calibration distance, the system will start beeping (discontinuous mode).
Drive to the end of calibration distance and Scan the card again.
Vehicle speed and RPM signals should be calibrated using the proximity cards. These cards can be programmed for each
company using the same FMS Oce 2000 application. The calibrations can be performed either automatic (set the known
speed or RPM calibration value) or manual (measure the specic distance and write the same distance value on the card).