FMS RTM X42.CC User manual

Operating Manual
RTM X42.CC Control Center with
RTM Monitoring & Control Software
System extension for Telemetry System RTM X42
Document version 1.31
Published / Author 03/2019 / NS
Software Version 1.30
Diese Bedienungsanleitung ist auch in Deutsch erhältlich.
Bitte nehmen Sie Kontakt mit Ihrer FMS Vertretung auf.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt — All rights reserved.

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1 Table of Contents
1 TABLE OF CONTENTS ............................................................................................................................. 2
2 SAFETY INSTRUCTIONS .......................................................................................................................... 4
2.1 Presentation of the safety instructions ............................................................................................... 4
2.1.1 A risk that could result in minor or moderate injury ....................................................................... 4
2.1.2 Note for the proper functioning ...................................................................................................... 4
2.2 General safety instructions................................................................................................................. 4
3 PRODUCT INFORMATION ........................................................................................................................ 6
3.1 System Requirements ........................................................................................................................ 6
3.2 Functional description ........................................................................................................................ 6
3.3 System extensions to the RTM X42 measuring system .................................................................... 6
3.4 Main components ............................................................................................................................... 7
3.5 Scope of supply .................................................................................................................................. 7
4 CONNECTIONS ON THE MAIN COMPUTER ........................................................................................... 8
5 BASIC CONFIGURATION — START-UP ............................................................................................... 10
5.1 Delivered condition ........................................................................................................................... 10
5.2 Communication settings on system components............................................................................. 10
5.2.1 IP Address RTM X42 Receiver Module ....................................................................................... 10
5.2.2 IP Address RTM X42 T/R transceiver module ............................................................................. 10
5.3 Network settings in the FMS Monitoring & Control software ........................................................... 10
5.3.1 MAC addresses for the central computer unit on the stranding machine ................................... 10
5.4 Software modules ............................................................................................................................ 13
6 SOFTWARE INTERFACE ........................................................................................................................ 14
6.1 Launch of the FMS Monitoring & Control Software ......................................................................... 14
6.2 Login ................................................................................................................................................. 15
6.3 Home Screen overview .................................................................................................................... 16
6.4 Basic settings ................................................................................................................................... 18
6.4.1 Global settings ............................................................................................................................. 18
6.4.2 Plant Settings - System settings - Strander ................................................................................. 19
6.4.3 Basic setting — System settings — RTM Tension monitoring .................................................... 19
6.4.4 MFD - Maximum Feedback Difference ........................................................................................ 21
6.4.5 Basic setting — System settings — RTM Brake Control ............................................................. 22
6.4.6 Basic settings — force sensors and relays .................................................................................. 23
6.4.7 Offset compensation .................................................................................................................... 25
6.4.8 Calibration .................................................................................................................................... 25
6.4.9 Production length, running meter................................................................................................. 26
6.4.10 Relay outputs ........................................................................................................................... 27
6.4.11 Basic setting — channel assignment ...................................................................................... 27
6.5 User administration .......................................................................................................................... 28
6.5.1 User ............................................................................................................................................. 28
6.5.2 User profiles and permissions ..................................................................................................... 30
7 HOME SCREEN ....................................................................................................................................... 32
7.1 Display .............................................................................................................................................. 32
7.1.1 Bar graph display of channels ..................................................................................................... 33
7.1.2 Channel group ............................................................................................................................. 34
7.1.3 Context menu channel group ....................................................................................................... 34
7.1.4 Channel name.............................................................................................................................. 36
7.1.5 Single channel context menu ....................................................................................................... 36
7.1.6 Actual value of the tension monitoring ......................................................................................... 38
7.1.7 Actual value of the tension monitoring as a graphic display ........................................................ 38
7.1.8 Quick access to controls .............................................................................................................. 39

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7.1.9 Actual value of the braking force in the brake actuator ............................................................... 40
7.1.10 Braking force in the brake actuator as a graphic display ........................................................ 40
7.1.11 Status indication of the brake actuation .................................................................................. 41
7.1.12 Histogram ................................................................................................................................ 41
7.1.13 Home-screen customization .................................................................................................... 42
7.2 Detail view channel .......................................................................................................................... 43
8 RECIPE MANAGER ................................................................................................................................. 48
9 QUALITY MANAGER .............................................................................................................................. 51
9.1 Quality protocols .............................................................................................................................. 52
9.2 Protocol Tension Force Protocol per Channel ................................................................................. 53
9.3 Protocol Combined Tension Force Protocol of all Channels ........................................................... 54
9.3.1 Protocol Limit Violation Protocol .................................................................................................. 54
10 RECORDING ............................................................................................................................................ 55
10.1 "Manual" Mode ................................................................................................................................. 57
10.2 Note .................................................................................................................................................. 58
11 SYSTEM STATUS, ALARM MESSAGES, RELAY OUTPUTS .............................................................. 59
11.1 System status ................................................................................................................................... 59
11.2 Status details .................................................................................................................................... 60
11.3 Alarm messages, warnings .............................................................................................................. 62
11.4 Warnings, brake actuator alarm ....................................................................................................... 63
12 PROCESSES, EVENTS ........................................................................................................................... 64
12.1 Measurement and control parameters for a new product ................................................................ 64
12.2 Setting up a new product ................................................................................................................. 65
12.3 Production, data recording with automatic control ........................................................................... 65
12.4 Conversion from one product to another (existing recipes) ............................................................. 66
12.5 Create quality protocol ..................................................................................................................... 66
12.6 Modifying a recipe, parallel to production runs ................................................................................ 66
13 TROUBLESHOOTING FAQ ..................................................................................................................... 68
14 SOFTWARE MODULES .......................................................................................................................... 69
14.1 Unlocking a (new) software module ................................................................................................. 70
14.2 Software update ............................................................................................................................... 70
15 DATA BACKUP ........................................................................................................................................ 71
16 TECHNICAL DATA OF THE MAIN COMPUTER .................................................................................... 72
17 CERTIFICATES ........................................................................................................................................ 73
17.1 Lloyd's Register Type Approval ....................................................................................................... 73

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2 Safety instructions
All safety instructions, operating and installation instructions listed are designed to
ensure the correct operation of the device. In any case, they must be always observed to
ensure the safe operation of the systems. Failure to comply with the safety instructions
and the use of the devices beyond their specified performance data may endanger the
safety and health of persons.
Work relating to the operation, maintenance, conversion, repair or adjustment of the
device described herein shall only be performed by qualified personnel.
2.1 Presentation of the safety instructions
2.1.1 A risk that could result in minor or moderate injury
Danger, Warning, Caution
Type of risk and its source
Possible consequences of disregard
Measures to avert the risk
2.1.2 Note for the proper functioning
Observation
Note on the correct operation
Simplification of the operation
Ensuring the functioning
2.2 General safety instructions
Loose components
If the battery is not properly attached, it may be ejected from
rotating machines.
Secure the battery with the thumbscrews
Changes or modifications to this device that have not been
expressly approved by FMS AG will result in the expiry of the FCC
approval for the operation of this device.

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This device complies with the FCC rules Part 15, as well as the
approved RSS standard(s) issued by Canada. The operation is
subject to the following two conditions:
- This device may not cause harmful interference; and
- This device must accept any received interference,
including interferences which are liable of causing
undesirable operation
Information on radio frequency radiation
This device complies with the FCC thresholds for an uncontrolled
environment. This device should be installed and operated in such a
way that a minimum distance of 20 cm between the radiation
source and your body is maintained. This transmitter must not be
operated near or in conjunction with any other antenna or
transmitter
The function of the system is only guaranteed with the specified
arrangement of the components to each other. Otherwise, severe
malfunctions may occur. Therefore, the installation instructions on
the following pages must be adhered to.
The local installation regulations are implemented to ensure the
safety of electrical installations. They are not included in this
Operating Manual. However, they must be observed in any case.
Inadequate grounding can cause electrical shocks to people,
malfunctions of the entire system or damage to the control
electronics! In any case, adequate grounding must be ensured.
It is crucial to compensate for the centrifugal forces generated by
the rotation of the stranding machine. Force-measuring rollers
which have not been compensated, result in incorrect
measurements.
Electrical connections must be implemented by a skilled person.
All system components are sensitive components and may suffer
damage in the event of improper installation! The installation must
be performed by trained service personnel!

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3 Product information
3.1 System Requirements
The telemetry system RTM X42 is required to measure the strand tension to use the
RTM X42.CC Control Center.
3.2 Functional description
The RTM X42.CC Control Center is a central computer unit. It manages and controls all
measurement results, as well as the corresponding control parameters of the RTM X42
telemetry system.
The pre-installed RTM Monitoring & Control software is a browser-based application and
it can therefore run on any computer which supports a browser.
RTM X42.CC Control Center — System extension with central computer unit equipped
with pre-installed RTM Monitoring & Control software
- Clear display of the measured values
- Storage, printing of measurement data, quality documentation for your customers
- Integrated solution a with user-friendly interface
- Recipe storage, quick setup / switchover to other products
- Extensive database for analysis, well-founded statements on plant performance as
basis for process improvements
3.3 System extensions to the RTM X42 measuring system
- RTM X42.BC Brake Control — Brake actuators on each cradle
o Integrated solution, fully automatic control of the trigger force
o For belt and rope brakes, continuous production with the highest quality
standard
o Easy to assemble, maintenance-free, robust, easy retrofitting, reliable
o Proven battery technology, easy operation, extensive life-cycle, the highest
level of efficiency

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3.4 Main components
Figure 1: Main Components RTM X42.CC RTM_X42_Modbus_BA_Manual.ai
Designation of the main components
Position Description
Position 2 System Extension RTM X42.CC Control Center
2a RTM X42.CC Control Center Central computer unit with pre
-
installed
RTM Monitoring & Control software
o. Fig. Monitor, keyboard and mouse, connection cable, etc.
Table 1: Main Components
3.5 Scope of supply
Scope of supply
Central computer unit, Linux operating system; power supply; monitor; mouse; keyboard
(country-specific); operating manual
Software modules RTM Monitoring and RTM brake control
Options:
Additional software modules are in preparation
Not included in the scope of supply:
RTM X42 Telemetry System, RTM X42.BC Brake Control – system extension
Accessories:
Gateway; switch; patch cable for connecting the receiver module and the gateway, or
PLC

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4 Connections on the main computer
Figure 2: Main computer ports RTM_X42_Modbus_BA_Manual.ai
Ports
Position Description
1 Power supply unit, mains adapter included in the scope of suppl
y
2 USB ports
For keyboard, mouse, data transfer via USB flash-drive (remove USP
stick after use)
3 HDMI connector
For the monitor

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Ports
Position Description
4 Network connection 2 “NET”
Connect this port to your corporate or machine network.
The IP address is automatically obtained from the network (DHCP).
5 Network port 1 “RTM”
Connect this port to the switch to which the components of the RTM
X42 system are connected.
This connector may only be used for communication with the
components of the RTM X42 system.
Fixed IP address 192.168.0.95
6 Power switch
With LED for status indication
Table 2: Main computer ports

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5 Basic Configuration — Start-Up
5.1 Delivered condition
The system is pre-configured at the factory and adjusted to the installed components.
Telemetry System RTM X42
- The IP address of the EMGZ482R.Modbus reception module 192.168.0.090
- Unique radio channel and ID per receiver module
- Number of Expansion Modules
System Extension RTM X42.CC Control Center
- IP address of the central computer unit 192.168.0.95 (factory default)
- MAC address of the central computer unit
- Unlocked software licenses for ordered software modules
System extension RTM X42.BC brake control (if installed)
- IP address of the RTM X42.BC.T/R transceiver module(s) 192.168.0.91
- Radio channel and IDs of the RTM X42.BC.BA brake actuator(s)
The following configurations must be checked locally and adjusted if necessary.
- Network connection company network
- Adjustments of the IP addresses (directly on the respective devices)
5.2 Communication settings on system components
5.2.1 IP Address RTM X42 Receiver Module
Preconfigured to: 192.168.0.90
For configurations on the device, refer to the Operating Manual RTM X42.Modbus
5.2.2 IP Address RTM X42 T/R transceiver module
Preconfigured to: 192.168.0.91
For configurations on the device, refer to the Operating Manual RTM X42.BC Brake Control
5.3 Network settings in the FMS Monitoring & Control software
5.3.1 MAC addresses for the central computer unit on the stranding
machine
Data recording during production can only be initiated from one computer. This is the
central computer unit directly located on the stranding machine.
For this purpose, you must enter the MAC address of the central computer unit in the RTM
Monitoring & Control software “Main Computer (control station)”.
Refer to Global settings p. 18ff
As a rule, this is already pre-configured at the factory.
How to verify the MAC address at the RTM X42.CC Control Center

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Figure 3 : Desktop, top left network icon, network settings
Figure 4 : Network settings, network

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Figure 5: Ethernet adapter 1 for control center and RTM X42 components; ethernet
adapter 2 for corporate network
Figure 6: Ethernet adapter 1, details, hardware address = MAC Address
The MAC address can be copied to the RTM Monitoring & Control software via copy &
paste.

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5.4 Software modules
Depending on the scope of supply, you will receive different software modules, refer to
Software modules p. 69ff.
This Operating Manual covers the functions of all available modules. Depending on the
scope of the order, you may only have limited functionality if not all software modules
have been activated.

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6 Software interface
6.1 Launch of the FMS Monitoring & Control Software
The FMS Monitoring & Control software can be started on all computers on which a
browser is installed. The RTM X42.CC Control Center must be connected to the
corporate network.
In the central computer unit, proceed as follows:
- Start the central computer unit
- Log on with user “RTM” and the password “rtm1”
- A shortcut “RTM Monitoring & Control Software” is already created on the desktop,
which directly starts the browser, together with the software.
Tension monitoring without brake control components
This Operating Manual describes the full functionality of the
software. If you have not installed brake actuators, the controls and
input fields are displayed in grey.
The corresponding settings cannot be changed.

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6.2 Login
Figure 7: Login screen
After the start, the basic screen appears with information related to the software
version and function.
To log in, click on “Login”. On the first time you sign in, use
Login: Administrator
Password: rtm1

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6.3 Home Screen overview
Full
-
screen mode
To view the browser in full
-
screen mode, press F11. This will help
you improve the display. To exit full-screen mode, press F11 again.
Tooltips
If you hover over controls or input fields, you get hints related to the
function or input.
Figure 8: Tooltip - HOME

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Figure 9: Home-screen overview
Surface
Position Description
1 Bar graph display of channels and channel groups
2 Histogram
3 Main navigation
4 Device status and status details
5 Data recording menu
6 Basic settings, user management
7 Loaded recipe and logged
-
in user
8 Software version
Table 3: Overview start screen "Home"
1
2
4
7 6
5
8 3

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6.4 Basic settings
6.4.1 Global settings
Figure 10: Basic settings - Global settings
You can display or hide page navigation by pressing “>” or “<”.
Basic setting — Global settings
Position Description
1 Page navigation
2 Global settings
Language — Setting the interface language (German or English)
Force unit — Newton (N) or Pound force (lbf)
Length unit — Meters (m) or Inches (in)
Force gauge accuracy — Number of displayed decimals
Length display accuracy — Number of displayed decimals
3 Main computer (control station)
This is the MAC address of the only computer where data recording
can be started.
Typically, the MAC address of the central computer unit of the RTM
X42.CC Control Center is used, as it is usually located at the control
station.
4 Company information
These entries refer to your company. They will be used later in the
creation of quality protocols.
Table 4: Basic settings - Global settings
2
4
1
3

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6.4.2 Plant Settings - System settings - Strander
Figure 11: Basic setting - System settings - Strander
These settings refer to specific settings of the strander. You can assign a name for the
plant here. It will be used, for example, when creating quality protocols.
At this point, you can also enter the name and number of the lay-plate(s). To add a new
one, click the control. and assign a unique name.
To delete a lay-plate from the list, select the row in the table and click .
6.4.3 Basic setting — System settings — RTM Tension monitoring
Figure 12: Basic setting - System settings - RTM Tension monitoring
In the “RTM Receivers and Extensions” table, you first define the number and name of
the RTM X42 receiver modules. Additionally, you assign a lay-plate, an IP address and
the number of connected extension modules to each receiver module.
In the “Force Sensors” table, you assign the corresponding force sensors to the lay-
plates defined during the previous step.
The input is performed as in a traditional spreadsheet program. You do not need to save
the input or change of a value. In the case of incorrect inputs, a corresponding notice
will be displayed.
1 2

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Basic setting — Global settings
Position Description
1 Table “RTM Receiver
/
E
x
ten
s
ion Modules and Force Sensors”
Name
Enter a unique name
Caption
Here you can enter your own label for the component. E.g., a line of
the nameplate or its own name. This information will not be used
otherwise.
Lay-plate
Select the pulley on which the receiver module is located.
IPv4 address
Enter the IP address of the receiver module in the format
XXX.YYY.ZZZ.CCC.
Qty. Extension modules
“0" is registered here as default. You can observe that when
additional receiver modules and channel extensions are inserted, the
“Force Sensors” table is automatically added to the corresponding
number of rows. The maximum number that can be entered per
receiver module is “10”
2 "Force Sensor" Table
Receiver
This field displays the name of the corresponding receiver module to
which the force sensor is assigned.
The “Control Center” indicates a value that is automatically calculated
in the central computer unit. This is not related to a receiver module.
Port
This value is automatically assigned. Please do not change
RM: Designates the digital input on the receiver module used to
record the running meters. If you activate it, the histogram displays
the actually produced length. If you do not use it, the histogram takes
the time as a reference.
Connected
It may occur that no force sensor is assigned to a channel. E.g. A
channel extension with 4 channels, to which only 2 force sensors are
connected. In this case, leave this field unchecked for the unused
channels.
If you deactivate a force sensor here, it loses all properties (offset,
gain factor, reference value, min. max. thresholds, control
parameters, etc.)
If you reactivate it, the default values are used.
Name
Enter a unique name for the force sensor here.