Pilz PNOZ m ES CC-Link User manual

PNOZ m ES CC-Link
Operating Manual-1003817-EN-02
}Configurable control systems PNOZmulti 2

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PNOZ m ES CC-Link
1003817-EN-02 3
Section 1 Introduction 4
1.1 Validity of documentation 4
1.2 Using the documentation 4
1.3 Definition of symbols 4
Section 2 Overview 6
2.1 Scope of supply 6
2.2 Unit features 6
2.3 Front view 7
Section 3 Safety 8
3.1 Intended use 8
3.2 System requirements 8
3.3 Safety regulations 9
3.3.1 Use of qualified personnel 9
3.3.2 Warranty and liability 9
3.3.3 Disposal 9
3.3.4 For your safety 9
Section 4 Function description 10
4.1 Functions 10
4.2 Input and output data 10
4.3 LED status 12
4.4 Access to table segments 12
4.5 Block diagram 13
Section 5 Installation 14
5.1 General installation guidelines 14
5.2 Dimensions in mm 14
5.3 Connect the base unit and expansion modules 14
Section 6 Commissioning 16
6.1 General wiring guidelines 16
6.2 Connecting the supply voltage 16
6.3 Interface assignment 17
6.4 Download modified project to the PNOZmulti system 17
6.5 Connection example 18
Section 7 Operation 19
7.1 Messages 19
Section 8 Technical Details 20
Section 9 Order reference 23
9.1 Product 23
9.2 Accessories 23

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the product PNOZ m ES CC-Link. It is valid until new docu-
mentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2 Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
1.3 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

Introduction
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1003817-EN-02 5
INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Scope of supply
}Expansion module PNOZ m ES CC-Link
}Jumper
2.2 Unit features
Using the product PNOZ m ES CC-Link:
Expansion module for connection to a base unit from the configurable control system
PNOZmulti 2 .
The product has the following features:
}Can be configured in the PNOZmulti Configurator
}Connection for CC-Link
}Station addresses from 1 ... 63, selected via rotary switch
}Station type: Remote Device
}Occupied stations: 3
}128 virtual inputs and outputs on the control system PNOZmulti can be defined in the
PNOZmulti Configurator for communication with the fieldbus CC-Link.
}Max. 1 PNOZ m ES CC-Link can be connected to the base unit
}Plug-in connection terminals:
either spring-loaded terminal or screw terminal available as an accessory (see order
reference)
}Please refer to the document "PNOZmulti System Expansion" for the PNOZmulti base
units that can be connected.

Overview
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2.3 Front view
Legend:
X1: CC-Link interface
X4: 0 V, 24 V: Supply connections
:Functional earth
Rotary switch For setting the station addresses
LEDs: Power, Run, L Err

Safety
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3 Safety
3.1 Intended use
The fieldbus module PNOZ m ES CC-Link is an expansion module of the configurable con-
trol system PNOZmulti. It is used for communication between the configurable control sys-
tem PNOZmulti and the CC-Link .
CC-Link is designed for fast data exchange at field level. The expansion module CC-Link is
a passive subscriber (Slave) in CC-Link. The basic communication functions with CC-Link
conform to CC-Link V1.10. The central controller (master) reads input information from the
slaves and writes output information to the slaves as part of each cycle. As well as the cyc-
lical transfer of usable data, the expansion module PNOZ m ES CC-Link also has dia-
gnostic and commissioning functions. Data traffic is monitored on the Master/Slave side.
The expansion module may only be connected to a base unit from the PNOZmulti system
(please refer to the document "PNOZmulti System Expansion" for details of the base units
that can be connected).
The configurable small control systems PNOZmulti are used for the safety-related interrup-
tion of safety circuits and are designed for use in:
}E-STOP equipment
}Safety circuits in accordance with VDE0113 Part 1 and EN60204-1
The expansion module may not be used for safety-related functions.
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product
}Use of the product outside the areas described in this manual
}Use of the product outside the technical details (see Technical details [ 20]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
3.2 System requirements
Please refer to the "Product Modifications PNOZmulti" document in the "Version overview"
section for details of which versions of the base unit and PNOZmulti Configurator can be
used for this product.

Safety
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3.3 Safety regulations
3.3.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion
}Have read and understood the information provided in this description under "Safety"
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.3.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.3.3 Disposal
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
3.3.4 For your safety
The unit meets all the necessary conditions for safe operation. However, you should always
ensure that the following safety requirements are met:
}This operating manual only describes the basic functions of the unit. The expanded
functions are described in the PNOZmulti Configurator's online help. Only use these
functions once you have read and understood the documentations.
}Do not open the housing or make any unauthorised modifications.
}Please make sure you shut down the supply voltage when performing maintenance
work (e.g. exchanging contactors).

Function description
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4 Function description
4.1 Functions
The virtual inputs and outputs that are to be transferred via the fieldbus CC-Link are selec-
ted and configured in the PNOZmulti Configurator. The base unit and the fieldbus module
PNOZ m ES CC-Link are connected via a jumper. After the supply voltage is switched on or
the PNOZmulti control system is reset, the fieldbus module PNOZ m ES CC-Link is con-
figured and started automatically.
LEDs indicate the status of the fieldbus module CC-Link.
The configuration is described in detail in the PNOZmulti Configurator's online help.
To send and receive data three stations have to be created in CC-Link master.
4.2 Input and output data
Virtual inputs and outputs can be requested or set directly via the following addresses. The
implementation to the names of the inputs and outputs in PNOZmulti 2 is performed as in
the table listed below.
The data is structured as follows:
}Input area
– Inputs on PNOZmulti Configurator: i00 .. i127
– Input data CC-Link: RYmn.. RY(m+50)n, RWw l .. RWw l+2
with l = address can be set as required on the master side (word address)
with m = address can be set as required on the master side (Bit address)
with n = 0 .. F (Bit number)
Example: (with m=100) i23 -> n = 7 -> RY117
Bit addressed input data i00 - i87
n F E D C B A 9 8 7 6 5 4 3 2 1 0
RY m n i15 i14 i13 i12 i11 i10 i09 i08 i07 i06 i05 i04 i03 i02 i01 i00
RY(m+10)n i31 i30 i29 i28 i27 i26 i25 i24 i23 i22 i21 i20 i19 i18 i17 i16
RY(m+20)n i47 i46 i45 i44 i43 i42 i41 i40 i39 i38 i37 i36 i35 i34 i33 i32
RY(m+30)n i63 i62 i61 i60 i59 i58 i57 i56 i55 i54 i53 i52 i51 i50 i49 i48
RY(m+40)n i79 i78 i77 i76 i75 i74 i73 i72 i71 i70 i69 i68 i67 i66 i65 i64
RY(m+50)n i87 i86 i85 i84 i83 i82 i81 i80
Word addressed input data i88 - i127
High byte Low byte
Bit no 7654321076543210
RWw l i103 i102 i101 i100 i99 i98 i97 i96 i95 i94 i93 i92 i91 i90 i89 i88
RWw l+1 i119 i118 i117 i116 i115 i114 i113 i112 i111 i110 i109 i108 i107 i106 i105 i104
RWw l+2 - - - - - - - - i127 i126 i125 i124 i123 i122 i121 i120

Function description
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1003817-EN-02 11
}Output range
– Outputs on PNOZmulti Configurator: o00 .. o127
– Output data CC-Link: RXmn .. RX(m+50)n, RWr l .. RWr l+2
with l = address can be set as required on the master side (word address)
with m = address can be set as required on the master side (Bit address)
with n = 0 .. F (Bit number)
Example: (with m=100) o22 -> n = 6 -> RX116
Bit addressed output data o00 - o87
n F E D C B A 9 8 7 6 5 4 3 2 1 0
RX m n o15 o14 o13 o12 o11 o10 o09 o08 o07 o06 o05 o04 o03 o02 o01 o00
RX(m+10)n o31 o30 o29 o28 o27 o26 o25 o24 o23 o22 o21 o20 o19 o18 o17 o16
RX(m+20)n o47 o46 o45 o44 o43 o42 o41 o40 o39 o38 o37 o36 o35 o34 o33 o32
RX(m+30)n o63 o62 o61 o60 o59 o58 o57 o56 o55 o54 o53 o52 o51 o50 o49 o48
RX(m+40)n o79 o78 o77 o76 o75 o74 o73 o72 o71 o70 o69 o68 o67 o66 o65 o64
RX(m+50)n o87 o86 o85 o84 o83 o82 o81 o80
Word addressed output data o88 - o127
High byte Low byte
Bit No.7654321076543210
RWr l o10
3
o10
2
o10
1
o10
0
o99 o98 o97 o96 o95 o94 o93 o92 o91 o90 o89 o88
RWr l
+1
o11
9
o11
8
o11
7
o11
6
o11
5
o11
4
o11
3
o11
2
o11
1
o11
0
o10
9
o10
8
o10
7
o10
6
o10
5
o10
4
RWr l
+2
- - - LED
RU
N
FS
LED
DIA
G
LED
FAU
LT
LED
IFA
ULT
LED
OFA
ULT
o12
7
o12
6
o12
5
o12
4
o12
3
o12
2
o12
1
o12
0

Function description
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4.3 LED status
The LED status of PNOZmulti 2 can be read out via the following High Byte.
High Byte Low Byte
Bit no 7654321076543210
RWr (l+2) LED Byte Output data o120 - o127
Bit 5-7: Reserved
The LED status of the base unit PNOZ m B0 can be requested directly as follows
}Bit 0 = 1: LED OFAULT is lit or flashes
}Bit 1 = 1: LED IFAULT is lit or flashes
}Bit 2 = 1: LED FAULT is lit or flashes
}Bit 3 = 1: LED DIAG is lit or flashes
}Bit 4 = 1: LED RUN is lit
}Bit 5-7: Reserved
The LED status of the base unit PNOZ m B1 can be requested directly as follows
}Bit 0 = 1: LED OFAULT is lit or flashes
}Bit 1 = 1: LED IFAULT is lit or flashes
}Bit 2 = 1: LED FAULT is lit or flashes
}Bit 3 = 1: LED DIAG is lit or flashes
}Bit 4 = 1: LED RUN FS is lit
}Bit 5: Reserved
}Bit 6 = 1: LED RUN ST is lit
}Bit 7: Reserved
4.4 Access to table segments
The data in the tables can be requested via the following addresses.
Input data
The Master requests a table segment:
High Byte Low Byte
RWw (l+3) Segment number Table number
Output data
PNOZmulti 2 answers as follows:
High Byte Low Byte
RWr (l+3) Segment number Table number
RWr(l+4) Segment Byte 1 Segment Byte 0
RWr(l+5) Segment Byte 3 Segment Byte 2
RWr(l+6) Segment Byte 5 Segment Byte 4

Function description
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RWr(l+7) Segment Byte 7 Segment Byte 6
RWr(l+8) Segment Byte 9 Segment Byte 8
RWr(l+9) Segment Byte 11 Segment Byte 10
RWr(l+A) Reserved Segment Byte 12
RWr(l+B) Reserved Reserved
4.5 Block diagram
24 V
0 V
Interface
to next module
Module
Supply
Data
(ST)
CC-Link
Interface
to previous
module
DA
DB
DG
SLD
FG/PE

Installation
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5 Installation
5.1 General installation guidelines
}The unit should be installed in a control cabinet with a protection type of at least IP54.
}Fit the safety system to a horizontal mounting rail. The venting slots must face upward
and downward. Other mounting positions could damage the safety system.
}Use the locking elements on the rear of the unit to attach it to a mounting rail.
}In environments exposed to heavy vibration, the unit should be secured using a fixing
element (e.g. retaining bracket or end angle).
}Open the locking slide before lifting the unit from the mounting rail.
}To comply with EMC requirements, the mounting rail must have a low impedance con-
nection to the control cabinet housing.
}The ambient temperature of the PNOZmulti units in the control cabinet must not exceed
the figure stated in the technical details, otherwise air conditioning will be required.
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
5.2 Dimensions in mm
101,4 (4,11“)
115,0 (4,53“)
22,5
(0,88“)
5.3 Connect the base unit and expansion modules
Connect the base unit and the expansion module as described in the operating instructions
for the base units.
}Connect the black/yellow terminator to the expansion module.
}Install the expansion module in the position in which it is configured in the PNOZmulti
Configurator.

Installation
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The position of the expansion modules is defined in the PNOZmulti Configurator. The ex-
pansion modules are connected to the left or right of the base unit, depending on the type.
Please refer to the document "PNOZmulti System Expansion" for details of the number of
modules that can be connected to the base unit and the module types.

Commissioning
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6 Commissioning
6.1 General wiring guidelines
The wiring is defined in the circuit diagram of the PNOZmulti Configurator.
Please note:
}Information given in the Technical details [ 20] must be followed.
}The position of the expansion module is specified in the Hardware configuration of the
PNOZmulti Configurator.
}Use copper wire that can withstand 75°C.
}External measures must be used to connect the terminal to the functional earth,
when the mounting rail is not connected to the functional earth.
}Always connect the mounting rail to the protective earth via an earthing terminal. This
will be used to dissipate hazardous voltages in the case of a fault.
}The power supply must meet the regulations for extra low voltages with protective sep-
aration.
CAUTION!
Only connect and disconnect the expansion module when the supply
voltage is switched off.
NOTICE
When installing, you must refer to the guidelines of the CC-LinkUser Group.
6.2 Connecting the supply voltage
Connect the supply voltage to the fieldbus module:
}24 V terminal: + 24 VDC
}0 V terminal: 0 V
}Protect the supply voltage as follows:
– Circuit breaker, characteristic C - 6 A
or
– Blow-out fuse, slow, 6A

Commissioning
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6.3 Interface assignment
It is possible to define which outputs on the safety system will communicate with CC-Link.
The connection to CC-Link is made via a 5-pin screw connector.
1 2 3 4 5
DA FG/
PE
DB DG SLD
DA
FG/PE
DB
DG
SLD
1: DA (Channel A)
2: DB (Channel B)
3: DG (Earth)
4: SLD (Cable shield)
5: FG/PE (Functional earth)
6.4 Download modified project to the PNOZmulti system
As soon as an additional expansion module has been connected to the system, the project
must be amended using the PNOZmulti Configurator. Proceed as described in the operat-
ing instructions for the base unit.
NOTICE
For the commissioning and after every program change, you must check
whether the safety devices are functioning correctly.

Commissioning
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6.5 Connection example
PNOZ m ES CC-Link

Operation
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1003817-EN-02 19
7 Operation
When the supply voltage is switched on, the PNOZmulti safety system copies the configur-
ation from the chip card.
The LEDs “POWER”, “DIAG”, “FAULT”, “IFAULT” and “OFAULT” will light up on the base
unit.
The expansion module PNOZ m ES CC-Link is configured and started automatically.
7.1 Messages
Legend
LED on
LED flashes
LED off
LED Meaning
Power green Supply voltage is present
Supply voltage is not present
RUN green Bus connection available
}Bus connection is not available
}Status: timeout
}No supply voltage at the fieldbus module PNOZ m ES CC-Link
L Err red Fault detected: wrong station address or transmission rate
red }Flashes evenly: setting has been changed during operation and
PNOZ m ES CC-Link has not been restarted
}Flashes unevenly: faulty connection, e.g. terminating resistor is
missing
}Bus connection available
}No supply voltage at the fieldbus module PNOZ m ES CC-Link

Technical Details
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8 Technical Details
General
Approvals CE, EAC (Eurasian), cULus Listed
Application range Standard
Electrical data
Supply voltage
for Module supply
Voltage 24 V
Kind DC
Voltage tolerance -20 %/+25 %
Max. continuous current that the external power
supply must provide 45 mA
Output of external power supply (DC) 1,1 W
Potential isolation yes
Supply voltage
for Module supply
internal Via base unit
Voltage 3,3 V
Kind DC
Current consumption 60 mA
Power consumption 0,2 W
Max. power dissipation of module 1,5 W
Status indicator LED
Fieldbus interface
Fieldbus interface CC-Link V1.10
Device type Slave
Station address 1 ... 63d
Transmission rates 10 MBit/s, 156 kbit/s, 2,5 MBit/s, 5 MBit/s, 625 kbit/
s
Connection 5-pin Combicon plug-in connector
Assigned stations 3
Galvanic isolation yes
Environmental data
Ambient temperature
In accordance with the standard EN 60068-2-14
Temperature range 0 - 60 °C
Forced convection in control cabinet off 55 °C
Storage temperature
In accordance with the standard EN 60068-2-1/-2
Temperature range -25 - 70 °C
Climatic suitability
In accordance with the standard EN 60068-2-30, EN 60068-2-78
Condensation during operation Not permitted
Max. operating height above sea level 2000 m