5
CONTENTS
Precautions ................................................................................................................................................................................................................................................. 2
General information for the installer, maintenance technician and users ................................................................................................................................ 3
Quick guide operating instructions.......................................................................................................................................................................................................... 4
1. Instructions for the user ...................................................................................................................................................7
1.1. Control panel........................................................................................................................................................................................................................................... 7
1.2. LCD ................................................................................................................................................................................................................................................. 8
1.3. Interpreting BOILER STATUS from LCD DISPLAY INDICATIONS ............................................................................................................................................. 9
1.4. Boiler operation....................................................................................................................................................................................................................................10
1.4.1. Switching on ..............................................................................................................................................................................................................................10
1.4.2. CH function .................................................................................................................................................................................................................................11
1.4.3. DHW function.............................................................................................................................................................................................................................11
1.4.4. Freeze protection function ....................................................................................................................................................................................................12
1.4.5. Pump and valve anti-shutdown function.........................................................................................................................................................................12
1.4.6. Operation with (optional) remote control .......................................................................................................................................................................12
1.5. Boiler shutdown ..................................................................................................................................................................................................................................12
1.5.1. Burner shutdown .....................................................................................................................................................................................................................13
1.5.2. Shutdown due to air/ue gas system malfunction.......................................................................................................................................................13
1.5.3. Shutdown due to a water circulation malfunction.......................................................................................................................................................13
1.5.4. Shutdown for fan malfunction.............................................................................................................................................................................................14
1.5.5. Alarm due to temperature probe malfunction ..............................................................................................................................................................14
1.5.6. Alarm due to (optional) remote control connection malfunction ..........................................................................................................................14
1.5.7. Alarm due to (optional) external probe malfunction...................................................................................................................................................14
1.6. Maintenance .........................................................................................................................................................................................................................................14
1.7. Notes for the user ...............................................................................................................................................................................................................................14
2. Technical features and dimensions ..............................................................................................................................................15
2.1. Technical features ...............................................................................................................................................................................................................................15
2.2. Dimensions ............................................................................................................................................................................................................................................16
2.3. Boiler layout...........................................................................................................................................................................................................................................19
2.4. Operating data .....................................................................................................................................................................................................................................20
3. Instructions for installation............................................................................................................................................23
3.1. Installation standards.........................................................................................................................................................................................................................23
3.2. Installation .............................................................................................................................................................................................................................................23
3.2.1. Packaging ....................................................................................................................................................................................................................................23
3.2.2. Choosing where to install the boiler .................................................................................................................................................................................23
3.2.3. Positioning the boiler ..............................................................................................................................................................................................................23
3.2.4. Installing the boiler...................................................................................................................................................................................................................25
3.2.5. Boiler room ventilation ..........................................................................................................................................................................................................25
3.2.6. Air intake and ue gas discharge system ........................................................................................................................................................................26
3.2.6.1. Conguration of air intake and ue gas discharge ducts................................................................................................................................27
3.2.6.2. Ø 100/60 mm or Ø 125/80 mm air/ue gas discharge via coaxial ducts ...................................................................................................27
3.2.6.3. Ø 80 mm air intake and ue gas discharge via split ducts ..............................................................................................................................29
3.2.6.4. Ø 60 mm air intake and ue gas discharge via split ducts ..............................................................................................................................29
3.2.7. Checking combustion eciency ................................................................................................................................................................................................30
3.2.7.1. Flue cleaning function..................................................................................................................................................................................................30
3.2.7.2. Measurement procedure.............................................................................................................................................................................................30
3.2.8. Connection to gas mains........................................................................................................................................................................................................31
3.2.9. Hydraulic connections.............................................................................................................................................................................................................31
3.2.10. Connection to the electrical mains ..................................................................................................................................................................................32
3.2.11. Connection to room thermostat (optional) ..................................................................................................................................................................32
3.2.12. Installation and operation with Open Therm remote control (optional) ...........................................................................................................32
3.2.13. Installation of the (optional) external probe and “weather compensation” operation.................................................................................33
3.2.14. Parameters that can be set from boiler and remote control...................................................................................................................................35
3.3. Filling the system.................................................................................................................................................................................................................................37
3.4. Starting up the boiler .........................................................................................................................................................................................................................37
3.4.1. Preliminary checks....................................................................................................................................................................................................................37
3.4.2. Switching on and switching o ...........................................................................................................................................................................................37
3.5. Available head ......................................................................................................................................................................................................................................38
3.6. Wiring diagram .....................................................................................................................................................................................................................................39
3.7. Conversion to other gas types and burner adjustment.........................................................................................................................................................42
3.7.1. Switching from NATURAL GAS to PROPANE...................................................................................................................................................................42
3.7.2. Switching from PROPANE to NATURAL GAS...................................................................................................................................................................42
3.7.3. Burner adjustment...........................................................................................................................................................................................................................42
4. Testing the boiler.............................................................................................................................................................45
4.1. Preliminary checks...............................................................................................................................................................................................................................45
4.2. Switching on and switching o......................................................................................................................................................................................................45
5. Maintenance ...................................................................................................................................................................46
5.1. Maintenance schedule.......................................................................................................................................................................................................................46
5.2. Combustion analysis...........................................................................................................................................................................................................................46
6. Table of fault codes .........................................................................................................................................................47