Forematic AVANTI User manual

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AVANTI motor Installation manual doc. E06
doc. E06
iss V1.2
AVANTI Installation manual
Specifications
Supply 220-240Vac 50Hz
Motor power 60W 24Vdc
Stroke 320mm 120°
Speed 12-15 sec to 90°
Torque 300 N.m
Gate max 1.8m 250kg/leaf
Env’l rating IP24 -25º to +50º C
Motor dims 835 x 116 x 95mm
1.2 Post bracket fixing
Post brackets need very strong fixing bolts, or welding to a stable
post. Fixings to brick are a weakness, particularly for boarded
gates which are heavier and catch the wind. Gate bracket fixings
are in shear, so are less critical.
Start by choosing a gate fixing rail that also provides a solid post
mounting point (38mm higher). Measure the desired opening
angle, then using the chart below, find the ‘A’ and ‘C’ dimensions.
Fix the post bracket first. Only one of the 5 bracket’s holes will be
used, so there is some possibility for adjustment after fixing. Any
changes to the post fixing holes later will only weaken fixings, so
measure twice, fix once!
Ram arm for
1.8m gate
leaves
Features
Soft start, soft stop
One touch limit setting
Encoder based timing
Pressure sensitive reversal
Rolling code remotes
Battery backup option
1.0 Application
AVANTI double leaf swing gate sets are suitable for light to
medium gates. Ram openers are best suited to wooden or steel
posts where a good fixing can be ensured. Geometry is critical
with ram openers due to the stroke length. Check ’A’ and ‘B’
dimensions available. For gates not mounted on the back edge
of the post, it is possible to provide cutouts.
A soft start function reduces gate jerking common with ram
openers that can damage both gates and fixings. AVANTI’s
physical limits mean there is no need for gate closed stops. Read
and observe the safety warnings before starting.
1.1 Gate geometry
The post bracket position with respect to the hinge line sets the
opening angle and speed. Dimensions A & B should be roughly
equal and maximised to use the full stroke length. Short strokes
are faster, but only for use on small gates. The chart shows large
B increases opening angle, but again, only for very light gates.
Motors can be fixed at any height, but must be horizontal. The
gate bracket should be fixed to the strongest horizontal rail. The
post bracket is then fixed 38mm higher than the gate bracket,
important for the opener to remain horizontal.
1.3 Gate bracket fixing
Bolt the gate bracket to the opener. Manual release the opener.
Move the physical limit blocks to the end of travel. Pull the
carriage to the fully open position (nose end). Position the gate
in the closed position. Fix the opener to the pier. Hold it against
the gate. Mark the bracket mounting holes on the gate.
Re-mark the holes 20mm closer to the gate post and drill two of
the holes to 8mm. Fix the bracket. The other holes and fixings
will be made after the setup procedure when you are confident
the bracket is in the optimum position.

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AVANTI motor Installation manual doc. E06
1.4 Setting limits of movement
There are two physical stops fitted to the underside of the body
shell. Serrations prevent movement of the limit block. Operate the
manual release then set the gate in the closed position. Move the
closed limit block up against the opener gate mounting spigot,
then tighten the limit block screw.
Move the gate to the fully open position. Adjust the open limit
block as before, then tighten down. Repeat for the second leaf.
Close the gates, then re-engage the manual release.
The control panel setup will adjust itself to the physical limits. It
may be necessary to adjust the limits after a few runs.
2.2 Cabling
A typical installation requires to following cables. Conductor size is
the minimum recommended based on current. Cable insulation
must be suitable for the run. Underground cables and cable
exposed to UV light must be rated accordingly. We recommend a
pier to pier cable duct with a minimum diameter of 25mm.
Type
details
Supply
2+E x >1mm²
230Vac armoured or ducted
Motor
3+E x 1.5mm²
24Vdc intermittent use
Flasher
2 x 0.5mm²
Alarm or data cable
Photobeam
4 x 0.22mm²
Alarm or data cable
Safety edge
2 x 0.22mm²
Alarm or data cable
Cabling to 24Vdc motors should be needs special attention due to
higher currents. Motors are supplied with a 1m cord. The motor
nearest the control panel may go direct. A junction box will be
required for the far side motor. Make sure the connection is made
well and insulated from the environment. This junction box may
also be used to route accessory cables
Setting limit blocks Cable entry Manual release
Forematic
9 Vanalloys Estate
Stoke Row
Henley RG9 5QW www.forematic.com QPE06-AVANTI
Safety warnings
Automatic gates can be hazardous. It is the operators responsibility
of an automatic gate to be aware of, and provide adequate warning
of hazards. All users should be given a hazard awareness briefing
and user training for the automatic gate.
This manual is written for automation engineers aware of the construction and
accident prevention rules in force. Only qualified persons may do installation or
maintenance work on this installation. Keep the gate in good working order with
regular checks on the safety devices fitted.
Operators should ensure people are clear of the gate during operation. Children
must not be allowed to play on or near the gate, or be allowed to operate the
gate. We recommended signs both sides of the gate to warning of risk of injury
to pedestrians. Do not permit public access to the gate area.
2.3 Accessory wiring
A In most cases a single 8 core alarm cable is sufficient for
accessory wiring (excludes motor & mains cables). For automation
novices, we recommend the colour coded “universal wiring
scheme”. Refer to the control panel manual. For the provision of
suitable wiring, ensure that each safety edge, photobeam, and
control switch is connected back to the control panel by 8 core
alarm cable, either individually or daisy chained.
WARRANTY
3 year return to base warranty covers defective manufacture and material. The warranty does not cover
accidental damage, misuse, or abnormal wear. Warranty is conditional on good installation, maintenance and
service recommended in this manual. Warranty is void if subject of unauthorised modification or repair, or
abnormal input voltage. This does not affect your statutory rights
2.1 Control panel mounting
Wiring and programming is covered
in another document. Mains cables
should be protected in ducts or arm-
moured sheathing. All other cables
are ELV designated electrically safe.
3.0 User instructions
Manual release
The AVANTI motor can be disengaged in the event of power
failure. Insert the key into the pod on top of the opener and turn
through 180 degrees. The gate can be moved freely. Return the
gate to closed position before the next operation.
Maintenance
The following points should be checked every 6 to 9 months.
Grease all arm joints and the gate hinges. Ensure opener
mounting bolts and physical limits are tight. Check cables are
securely terminated. Operate each safety device in turn to check
the correct reversal of direction. Check the gate reverses when it
meets an obstacle in either direction.
The control panel can
be mounted on either
pier, or a nearby wall.
When positioning the
control panel, consider
that DC motor cable
length should be no
longer than necessary.