Formula Air E-PURE ASPRA P10000 User manual

Manual (EN)
Handleiding (NL)
Bedienungsanleitung (DE)
FILTER
E-PURE ASPRA P10000

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FiltersEPUREASPRAP10000.V1.0
English manual 3-32
Nederlandse handleiding 33-62
Deutsche Bedienungsanleitung 63-92
User manuals

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User manual | Filter E-PURE ASPRA P10000
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Introduction
Congratulations on the purchase of your Formula Air E-PURE ASPRA air purifier. The
E-PURE ASPRA® is an advanced air purification appliance, based on a unique and
patented technology. The E-PURE ASPRA technology has been tested in several
institutes, such as VITO, ECN and TNO. These tests confirm that all atmospheric particles
(range <0.1 μm - 10 μm / PM10, PM2.5, PM1, PM0.1) are eectively removed from
the air by the E-PURE ASPRA. E-PURE ASPRA air purification is eective for coarse
particles such as spores, pollen and animal substances, but also for finer particulate
matter such as organic materials like viruses, bacteria, prions, and inorganic particles
like soot, originating from traic. The very harmful ultrafine particulate matter and
nanoparticles can cause cardiovascular disease, cancer and premature death. The
E-PURE ASPRA removes even these ultra-fine and nano particles eiciently and
permanently from the air.
Because in addition to fine particles, coarse particles are present inside industrial
buildings, the P10000-4C is also equipped with a coarse filter. This removes coarse
particles, such as sawdust and powders, from the air. The coarse filter is cleaned
periodically and automatically to prevent clogging of the filter. By using optional
Formula Air ® Active Carbon Filters in your E-PURE ASPRA air purifier, your air purifier
will also remove harmful and toxic gases originating from industry, traic, (wood)
smoke and agriculture.
The E-PURE ASPRA P10000-4C has been developed in such a way that the air can
flow easily through the device, while a maximum amount of dust is eectively collected.
This is combined with a low pressure drop and low energy costs.
Read this first:
• It is important that you read this manual carefully before using the product.
• Save this manual well for the duration of life of unit.
• The text in this manual relates to the standard version of the product.
• The actual appliance may look dierent from the images in this manual.
• Formula Air cannot be held accountable for malfunctions caused by usage other
than described in this manual.
• Formula Air holds the copyrights to all images in this manual. Copying or
redistributing these images is not allowed.
• Although this document is produced with care, we do not accept any responsibility
for mistakes, inaccuracies, revisions or printer’s errors.
Authors rights
Copyright © Formula Air B.V.
This user manual is protected by international copyright laws. No part of this may
be reproduced, redistributed, translated or sent in any shape or form, including
photocopying, without prior written consent by Formula Air.
ENGLISH - About this manual

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1. Important instructions 5
1.1 Safety Measures 5
1.2 Symbol glossary 6
1.3 Warranty 7
2. Technical specifications 8
2.1 Specifications 8
3. Functional overview 9
3.1 Dimensions 9
3.2 Intended Use 10
3.3 Operation 11
3.4 Parts 14
3.5 Control box 16
3.6 Pressure regulator 18
4. Installation 19
4.1 Installation requirements 19
4.2 Installation of the E-PURE ASPRA P10000 20
5. Usage 21
5.1 At first use / changing the collectors 21
5.2 Removing collected dust 22
5.3 Emptying the water tank in the pressure regulator 22
5.4 Turning the E-PURE ASPRA P10000-4C ON and OFF 23
5.5 Automatic self-cleaning 23
5.6 Manual cleaning 23
5.7 Set fan 24
5.8 Cleaning inside 24
5.9 Cleaning other parts 24
5.10 Cleaning of the E-PURE ASPRA P10000-4S 25
5.11 Airflow monitoring (optional) 26
5.12 Schedule display messages 27
6. Troubleshooting 30
6.1 Troubleshooting 30
7. Maintenance log 31
7.1 Maintenance log 31
8. Signature 32
8.1 Signature 32
Content

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1.1 Safety Measures
Receiving your order
• After receiving your order, check for visible damage (such as transport, cracks or
dents) and make sure parts are correctly positioned.
• Contact Formula Air directly after detecting defects or damage. Do not use the
product if it is damaged.
Installation
• To ensure the safe functioning of the appliance, the appliance must be installed
and connected by qualified personnel.
• The power cord should only be connected to grounded power outlets with ~220-
240 V, 50-60 Hz power rating to reduce the risk of electric shock. If there is no
grounded outlet installed, contact qualified personnel to install the proper outlet.
Do not alter the cord in any way.
• If the power cord is damaged, it must be replaced by the manufacturer, its
service agent or similarly qualified persons to avoid a hazard.
• The fuse or circuit breaker of your socket must have a nominal current rating of
up to 16 A.
• Due to its operating mechanism, the appliance may occasionally spark inside the
ionization unit. Never install the appliance in a place where flammable gases
or liquids, or large amounts of dust may combine with air to form an explosive
mixture.
• Make sure the application is outside walking routes and away from forklifts,
supply routes and busy areas, to prevent the overthrow of the application.
• Avoid placement next to doors, windows or fragile objects to avoid damage in
case the application is knocked over.
• The appliance is only suited for indoor use in ventilated spaces under temperature
conditions of 0 to 50 °C with a relative humidity of 0 to 90%.
• Do not expose the system to water, other liquids or condensation.
• Do not pierce the product in any way.
Usage
• Never turn on the appliance after it or its power cord has been damaged in any
way or if you suspect or experience any malfunctions.
• Do not use this appliance as sole protection against harmful pollutants other
than fine dust.
• Do not use this appliance for other purposes than described in section 3.1
‘Intended Use’ without consulting an expert from Formula Air ® Solutions
beforehand.
• In no case does the device take away the need to properly ventilate a room.
• To switch the device o completely, pull the plug out of the socket.
• Do not try to turn on the appliance if not all electrical connections are connected.
• If the supply cord is damaged, it must be replaced by the manufacturer, its
service agent or similarly qualified persons in order to avoid a hazard.
• Do not open the control box or the appliance itself. There are no serviceable
parts inside. The warranty will automatically expire if this instruction is ignored.
• Do not immerse the appliance in water or other liquids and avoid condensate
formation.
• Do not cover the inlet or outlet of the appliance; no objects are to be pushed
through the openings in the appliance. This can disturb the functioning and
provides risk of personal harm and/or fire.
• No objects may be pushed through the openings of the appliance. This may
interfere with the operation and may result in personal injury and / or fire,
1. Important instructions

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possibly leading to death.
• This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.
• The appliance is only suited for indoor use in ventilated spaces.
Maintenance
• When performing maintenance, repairs or service of the appliance, the appliance
must be turned o using the guidelines as described in this manual.
• To ensure safe functioning of the appliance, never try to repair the appliance by
yourself, instead contact your supplier if any defect is suspected.
• Never remove parts from the device yourself or modify parts.
• Maintenance, repairs and service of the appliance must only be performed by
qualified and trained personnel.
• Collected dust can contain contaminants originating from use. For correct
handling of collected dust, consult applicable health and safety standards or
contact an industrial hygienist. To avoid the risk of disease or injury, always use
appropriate airway protection and protective clothing when handling collected
dust. Collected dust may only be discarded in accordance with national and
regional legislation.
Collectors
• Only authorized installers may replace collectors, perform maintenance, repairs
and clean the inside of the device.
• Before collectors are replaced, maintenance and repairs are performed or the
inside is cleaned, the main switch must be set to zero and one must wait at least
1 minute after powering o the application. See chapter 5.
• Only use collectors and accessories recommended by Formula Air.
• Used collectors can contain contaminants originating from use. For correct
handling of used collectors, consult applicable health and safety standards or
contact an industrial hygienist. To avoid the risk of disease or injury, always use
appropriate respiratory protection and protective clothing when handling used
collectors. Used collectors may only be discarded in accordance with national
and regional legislation.
• Always check, after moving the appliance or when someone or something has
knocked against the appliance, if the collectors are properly secured.
1.2 Symbol glossary
Symbol
Description High voltage Attention CE-marking – Appliance complies with
the requirements of the EC - guidelines
2014/35/EG and 2014/30/EG.
1. Important instructions

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1.3 Warranty
We cover the E-PURE ASPRA air cleaning system with a one (1) year limited warranty.
If, within one year from the original purchase date by the end-user from the authorized
dealer, this air cleaner or any part thereof (with the exception of collectors) is proven
to be defective by reason only of faulty workmanship or materials, Formula Air B.V. will,
at their consideration, repair or replace the faulty air cleaner or part free of charge for
labour and materials. The warranty for replaced parts will automatically expire with
the termination of the original device’s warranty.
Formula Air B.V. is not obliged to repair or replace appliances if:
• Visible damage and loose-vibrated parts due to transport after delivery is not
reported to Formula Air within 10 working days.
• The device is not installed correctly according to the prescribed installation
instructions.
• The device has failed due to damage, improper use, modifications or changes
made after the purchase date.
• The device has been serviced or repaired by someone other than an authorized
service technician from Formula Air B.V.
• It was not maintained regularly.
• There is damage due to unforeseen circumstances, such as natural disasters,
lightning strikes, and the like.
Any costs made because of above-mentioned circumstances fall consequently
exclusively at the expense of the purchaser and are not covered by the warranty
conditions.
To secure your warranty rights and prevent possible transport damage, all products
must be returned in transport safe packaging with a copy of the original purchase
receipt. The return must be pre-authorised by Formula Air and it must include a return
authorisation document.
1. Important instructions

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2.1 Specifications
Table 2.1: specifications P10000
Spare parts Order code
E-PURE P-C4 Collector kit (4 sides) IEZA000001
E-PURE P-WF Washable Pre-filter (per side) IEZB000001
E-PURE P-AC Active Carbon Filter (per side) IEZB000002
E-PURE P-FS Flow sensor IEZX000001
2. Technical specifications
Model P10000-4C P10000-4S
Code IEAA000001 IEBF000001
Size 1512 x 1512 x 3422 mm 1512 x 1512 x 2966 mm
Air cleaning
technique
ASPRA technology (optional Active
Carbon Filter), self-cleaning
ASPRA technology (optional
Active Carbon Filter)
Capacity 10.000 m3/h
Power consumption 100 (at 4000 m3/h) - 700 W (at 10.000 m3/h)
Power input ~230 V/ 50 - 60 Hz
Noise level 58 dB (LpA)
Filtration eiciency 99%
Installation Free-standing (4 outflow sides)
Conditions Indoor (0 °C – 50 °C)
Settings Variable Speeds
Including 12 collectors
Material Galvanised steel
Colour Grey (RAL 7042 & RAL 7011)

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3.1 Dimensions
Figure 2.1: dimensions P10000-4C (4-sided)
3. Functional overview
Figure 2.11: dimensions P10000-4S (4-sided)

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3.2 Intended Use
Improving Indoor Air Quality
All E-PURE ASPRA air cleaners are designed to continually improve the indoor air
quality by removing harmful particles such as dust, pollen, and microbes. The E-PURE
ASPRA P10000-4C has been specifically developed to remove coarse particles that
are released during business and production processes, in addition to small ultra-fine
particles,
Next to air purification, air ventilation is a vital component to a healthy air environment.
Therefore, suicient air from outside should always be entering to reduce levels of
carbon dioxide caused by breathing and combustion processes.
For optimal results, ensure the E-PURE ASPRA system is suited for your room size. The
actual hourly air volume cleaned by the system is recommended to be at least double
the air volume of your room. If the rate at which pollutants enter the room is high or the
indoor air quality requirements are stringent, the hourly air delivery of the system needs
to exceed the room air volume several times. To achieve that level of air renewal, it
may be necessary to employ more than one unit.
Air Cleaning Results
Formula Air and distributors make no claim as to the specific air cleaning results
that are achieved under the user’s individual operating conditions. The air quality
improvements that can be realized with the E-PURE ASPRA in indoor environments
depends to a significant degree on circumstantial factors, which are out of the
control of Formula Air or distributors. Important factors which will influence the total
eectiveness and performance of the air cleaner include:
• Type of air pollutants present
• Intensity of the pollutant source(s)
• Pollutant concentration
• Size of the indoor environment (room size)
• Operating speed of the unit
• Location and positioning of the air cleaner.
• Number of air cleaners placed in the indoor environment
• Ventilation rate
3. Functional overview

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3.3 Operation
Airflow
The E-PURE ASPRA P10000 draws the air in through a fan at the top of the device
and then distributes the cleaned air back into the room via the collector plates (see
figure 3.1). The air distribution depends on the set fan speed and the thickness of the
collector plates used.
Filter
While the air passes through the E-PURE ASPRA P10000, the particles in the air are
charged in the electrostatic section (figure 3.2). This makes it very easy for the particles
to attach to earthed and static surfaces. The particles are then eectively removed
from the air by the coarse filter and the EF collectors.
Cleaning takes place in two steps: In the first stage, the air is filtered by the coarse
filter. Here, the coarse (read larger) particles are captured. The coarse filter can
consist of perforated plates, fine mesh or combinations thereof.
Smaller particles will flow through the holes of the coarse filter. In the second stage,
these smaller particles are captured by the collectors. Optionally, the lifespan of the
collectors can be extended by using the optional finely meshed pre-filters between the
coarse filter and the collectors. These pre-filters can be cleaned periodically.
Figure 3.1: Airflow in the P10000-4C Figure 3.2: Removing particles from the air
Coarse
dust filter
Collector
Electrostatic
section
Location of
(optional) pre-filter
3. Functional overview

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Figure 3.3: Automated coarse filter cleaning
Brush
Dust collection
Automatic cleaning of the coarse filter (P10000-4C only)
Over time, the number of particles on the coarse filter will increase until the coarse
filter is saturated with a cake-like layer. The coarse filter is therefore periodically
automatically cleaned. A brush moves up and down several times, causing the “cake”
to fall into the dust collection box. Figure 3.3 shows the automatic cleaning of the
coarse filter.
The self-cleaning frequency is set in the factory (usually an interval of 24 or 48 hours).
More coarse dust will result in faster cake formation. This cake formation is a desirable
process, as it significantly increased the eiciency of the coarse dust filter. However, of
the cake thickness increases too much the airflow will decrease, furthermore, the cake
might become very hard to remove if left too long. The cleaning frequency is therefore
strongly dependent on the conditions in which the P10000-4C operates. Clean too
frequently, and the coarse dust will end up in the collectors, decreasing filter lifespan
and reducing the amount of dust in the dust collection box. With a too large cleaning
interval however the airflow through the P10000-4C will be reduced too much. This is
the reason that the cleaning interval often needs fine-tuning at the customers’ site in
the weeks and months after installation.
To prevent re-entrainment of dust from the collection box when the fan restarts after
a cleaning interval, the box is closed o using a valve register, multiple long blades
which rotate around their longitudinal axis (comparable to a multi bladed volume
control damper). During the downward stroke of the brush these blades open. Thus,
any dust which, due to the brush, falls on both the inside and outside of the coarse dust
filter, drops into the dust collection box. During the brush down stroke the valve register
is open, under all other conditions, i.e. during the upstroke and when the fan is running
the valve register is closed.
Valve register (open during cleaning)
3. Functional overview

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Cleaning and replacing the collectors
The collectors will at a certain point become saturated with dust. Since the coarse
filter captures most of the larger particles, these collectors will become saturated with
fine dust mostly. As the collectors saturate, the pressure drop over the collectors will
increase due to the dust build-up blocking the airflow. This reduces the amount of air
flowing through the P10000, reducing the cleaning capacity of the P10000. Once the
collectors are saturated, they will need to be replaced.
Therefore, the system will generate a warning to check the filters after a pre-set
number of running hours. This pre-set number of hours is factory set but will over time
be adjusted to match the conditions present at the client, since the lifespan of the
collectors is strongly dependant on the local situation at the client. The lifespan is
determined by the type of dust, the particle size and the total dust concentration.
Airflow monitoring (optional)
Instead of estimating the remaining filter lifetime based on the number of operating
hours, the optional flow sensor can be used. This measures the velocity of the air
flowing past the sensor. As stated before, as the collectors become saturated with
dust, the amount of air flowing through the P10000-4C will be reduced, reducing the
airspeed. The flow sensor can measure the airspeed.
After a filter change the system performs a 1st reference measurement of the air
velocity. This measured velocity is stored as the reference velocity. Periodically the
velocity is measured again and compared to the reference velocity. If the new velocity
is less than a pre-programmed percentage (usually 75%) of the reference velocity, the
system will issue a warning. Using the flow sensor, the system thus monitors its’ own
performance.
3. Functional overview

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3.4 Parts
Control box [L]
Power
connection
(on top) [I]
Collectors [E]
Fan [A]
Valve system [G]
Dust collection
[H]
Electrostatic
section [C]
Coarse filter [D]
Metal
housing [J]
Pressure
regulator and
filter [K]
Filter protection
[F]
Collector
housing [B]
Figure 3.4: Main parts E-PURE ASPRA P10000-4C
3. Functional overview

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Metal
housing [J]
Fan [A]
The fan draws in air from the top to the inside.
Collector housing [B]
The filter protection houses the collectors in the P10000.
Electrostatic section [C]
The electrostatic section charges particles and viruses in the air so that they are collected in
the coarse filter and the collectors.
Coarse filter [D]
The coarse filter removes coarse particles from the air. This prolongs the life of the collectors
[E]. The coarse filter is also cleaned automatically a programmed interval.
Collectors [E]
The collectors remove particulate matter, ultra-fine particulate matter, viruses, bacteria, prions,
yeast traces, animal dust and soot from the indoor air. Formula Air recommends that your
collectors be replaced periodically with continuous use. See chapter 5 for more information.
Filter protection [F]
The grid protects the collectors and directs the air flow.
Dust collection [G]
Here, the coarse dust is collected after a self-cleaning cycle. See chapter 5.4 for dust removal.
Space for forklift
The E-PURE ASPRA P10000-4C can be carefully moved using a forklift. For this a pallet truck
must be used with a spoon length of at least 120 cm.
Power connection + ethernet cable [I]
Cable with protective grounded plug (type: CEE7 / 4 Schuko). Never replace the cable
yourself. Always have this done by an authorized installer. The location can be dierent per
installation. The ethernet cable for the central control is also located here.
Metal housing [J]
The metal housing is made of coated galvanised steel.
Pressure regulator and filter [K]
Connection for a Ø6 mm and 6-10 bar air hose. Then connect your air compressor. The
compressor must be able to supply 1 L / min at 6-10 bar. Compressor and air hose are not
included with the E-PURE ASPRA P10000-4C.
If the air hose is connected to the pressure regulator (type: P31EB12EGMBNTP), e.g.
condensate will be filtered from the compressed air and the air pressure can be set for the
brush cleaning mechanism. This is set to 6 bar by default. Periodically the reservoir will have to
be emptied with collected water.
Control box [L]
The control box houses the logic controller, the main switch and the position push buttons. The
control box may only be opened by a certified/approved installer.
3. Functional overview

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Main switch [F]
Window [C]
“FAN +10%”
Ventilator + 10% [E]
“Error” [A]
“ON”
On and O
indicator [B]
“START BRUSH”
Control brush
manually [D]
(only for P10000-4C)
3.5 Control box
Product registration
sticker [G]
Figure 3.5: Control box parts
FOUT FAN +10% START BORSTEL
AAN
3. Functional overview

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Error message [A]
The E-PURE ASPRA P10000 has a self-diagnosis. If there is an error in the system, the
red light comes on. See chapter 6 for troubleshooting.
On and O indicator [B]
This green light is on if the E-PURE ASPRA P10000 is on.
Window [C]
You can see the display of the air cleaner through the viewing window of the switch
box. It displays information about cleaning interval, error messages, time and day. See
chapter 5 for operating the air cleaner.
Manually operate the brush [D] (4C model only)
If desired, the unit can go through a manual self-cleaning cycle. See also chapter 5.
Fan + 10% [E]
The fan has 9 positions. You can go through these positions with the help of this push
button. See also chapter 5.
Main switch [F]
The unit is switched on and o with the help of the main switch. If the unit is on, the green
light will come on. See section [B] in figure 3.5. Tip: It is possible to lock the main switch
in the “OFF” position with the aid of a padlock for safety, maintenance or repair. This is
necessary if it is not possible to unplug the E-PURE ASPRA P10000 from the socket. It is
preferred to remove the plug from the socket.
Product registration sticker [G]
This sticker can be found on the side of the control box. This contains the unique numbers
listed with the relevant E-PURE ASPRA P10000.
3. Functional overview

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3.6 Pressure regulator
Regulating knob [Pull
up to unlock, rotate to
set pressure [C]
Outlet compressed air to E-PURE
ASPRA P10000-4C [D]
Water reservoir [F]
Set pressure on outlet [E]
Inlet compressed air
hose [A]
Drain cock through
which water can be
drained [B]
Figure 3.7: Parts pressure regulator
3. Functional overview

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Safety
Important! In preparation of and during the installation, take all the safety measures
into account as mentioned under 1. Important instructions - Installation.
Placement
• Make sure that there is enough space around the appliance for the supply and
removal of air. We recommend giving at least 1 meter of free space around the
unit during installation and during use. See figure 4.1.
• To enable maintenance, ensure that the E-PURE ASPRA P10000 is easily
accessible after installation.
• Ensure that the filters, control box and dust bags are easily accessible so that
technicians can perform repair and maintenance.
• Ensure that the E-PURE ASPRA P10000 is protected against possible water
leaks.
• Place the E-PURE ASPRA P10000-4C near a compressed air connection of 1 ltr
/ min at 6 bar, so that it can be connected to it.
• Always keep the device out of the way of walking routes, forklifts, supply routes
and busy areas to prevent the overthrow of the application.
• Avoid placement next to doors, windows or fragile objects to avoid damage in
case of possible knocking over of the application.
• The appliance is only suited for indoor use in ventilated spaces under temperature
conditions of 0 to 60 °C with a relative humidity of 0 to 90%.
4.1 Installation requirements
4. Installation

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4.2 Installation of the E-PURE ASPRA P10000
Follow the steps below to install the E-PURE ASPRA P10000. In all situations: never
remove parts from the device.
1. When receiving your product, check for visible damage, e.g. damage to
transport, cracks or dents on the device and check that all parts are secure. In
case of detected defects, Formula Air must be contacted immediately, and the
device may not be used.
2. Place the E-PURE ASPRA P10000 in the desired location according to installation
requirements. See chapter 4.1.
3. Connect the E-PURE ASPRA P10000 to a grounded socket with a connection
voltage of ~ 220-240 V, 50-60 Hz.
4. Place the collectors in the P10000 as described in section 5.1.
5. Connect a Ø6mm, 6-10 bar air hose to the E-PURE ASPRA P10000-4C (4C
model only) with an air supply of 15NL / min. Secure the air hose with for instance
cable ties in such a way that machinery or personnel cannot get entangled.
Avoid kinks in the pipe.
6. Check that the pressure regulator figure 3.4 [K] is set to 6 bar (4C model only)
7. When using a central control unit: connect the Ethernet cable to an Ethernet port
which connects to the same network as the central control unit.
f
r
e
e
s
p
a
c
e
o
f
1
m
a
r
r
o
u
n
d
u
n
i
t
at least 1m free space
Figure 4.1: Necessary free space around unit
4. Installation