Forney 96FI-A User manual
ng Manual
00301 10/1/09
Infinite Power Settings
Thermal Overload Protection
Complete Ready to Weld
!"#"
!$%"
& "$
' (
M anual Part No.:
Cat# 10025
Effective Date:
October 1, 2009
Forney 5/3/1 Limited Warranty
)*+,-../
+Um ited W arranty - 0 1 1 2 22 ) 2 , 3 ,
&4
(&,5
"6,
-Notification: ' +37..38-+39.:74,; )
,, ,
:Length of Warranty: "&
< (, )
,,
*5 years: =" "
"> ,
%3 years: ?)"'%""
C) 1 year: #," " " ,
?90 days: = ,? ,
@&2 ">>" "
) ", , "
,, 6
) ,
,AB12& ,5,
,212CD < ",226
"
2
* *=QQ#
6
0
,
* *R5Q
6 S
4
,
*Q5S
6
,
=*?**&5;Q5=R5Q
*=&R;"
") ,&
0T,
=5*Q5!Q5=R5Q&=
&R5R==&=Q,
Q
5
,
6
'
5
, "
, "
,
",
•?
,
•?
,
•? 4
,
•? "
"
,
•? "
3
,
?
S
" S
,
? (
,
•?
,
•?
) )
33 ),
= ) (
0,
FIRE HAZARDS
WARNING
FIRE OR EXPLOSION CAN CAUSE
DEATH, INJURY, AND PROPERTY DAM·
AGE! 5 ("0"
6" "
"
, " (
4S
""
S
, =%=*
(""
""
"(",
?)
""
,
""
"" "
,
' " "
)
,
((
(""
)
,
&R!*i*=?
*=QQ#
&R" #*"*Q? j*'=*Q
*R?&=5" Q"*Q?
?*5!D 5 ( " S
"" ""
, "
(
4
"
,
? (
4)
*Qki@/,+,)
46
"
3 ,
? "
" 6
)> "
), (
)"
3S
,
?" ""> " S
" ""S
()
)
,5
l5=;5l
"",
?
),j S
" S
"
) ,5
'!#Q" !#!S
;5l "
3 , ?
) )
(
) S
))
),
?
)
3 ,
)
" " S
4), (
( )
) , ?
,
*=QQ#
5 "
"
(
" )
, !,
!$ ,
-8-@/,84,
m
8
ADDITIONAL SAFETY INFORMATION
& S
"
,
*Q -@/,+ 3*&5; Q
?Q#*Q?R55Q#3
* "550
WELDER SPECIFICATIONS
; (*
,
Table 1.
Q A =" " &::+-9
5 7..@@:3/:8:" &6:.8
@@: 3m88/ 3,,
,,
*Qi7m ,+3*&'=*S
5 &=R'*5Q *Q? ?R*S
5Q* ;*Q? &*'=55Q
3* Q
"++@- ,"
' )
=
'
&4
j 6,
6 '*
+-.j*
:.3/.*
9.!>
+T+9 38T9@
:mj?
13
Q;(" Q; +..:95 -+-
9@-*/.."
&6-+-:/73..-: 3,,
Q&'*8+7 3R55Q#*Q?
?Q# '=3
Q& ' * "
+% '("',,%6/+.+"
n "*.--9/3/+.+5 9+m
mm.3:...
&69+mmm. 3.m.. 3,,
!* -/&=" '+/+."
Q., ?Q#"R55Q#*Q?
%=*iQ#3
!* R,,?,
!*" ' *"=
Q:9@m"-..*),"
"?-.-+.3,,)
* ++m,-3 *&S
5;Q?Q# *Q?R55Q#,S
* "+m7=6%),"
("/ +=:3
, ,
*
*9,.,?Q#*Q? R55Q# QS
5*Q=!! !*j!?S
%R5%,3
* "88.Q
A=""&::+-95
7..@@: 3/:8:"&6:.8@@: 3m88/3
,, ,,
STICK WELDING- HOW IT WORKS
(
0
)
(
5
,
(
(
,5
0 (
,
THERMAL OVERLOAD PROTECTION
CAUTION
6 "
) ) ,
)
6 :. S
,5
S
5 )
)
4S
) "
),&)S
QT&& ,
?=Q5**5Q
'=R= QQ5Q
'==nR=Q5
5 S
+-.)" 9.!>" 3S
*
-. (,
4 )S
ACTUAL VOLTAGE
S
, 5 >
(
,
?Q5'=*55! ?=
*5R* ) +.8
)* +:-)*,
4 6,
T
4
6 ) ,
'=R= QQ5Q
, * = Q Q #
!) D
4
,
5
6
S
, ( 6
,
6 k+-
,?6 )
-8ft. ,
*% 5! &* !?
+,
,
-, *
("
,o*
,
:,
" )
,
@, (
,
Q :16
:,71( )
6
),5)
6")
(,
&
!
)
(,
" ) (
4 , ?
2
,
('= &&
2 S
+-.j "9.!>""-.
,
l5QQ=?
& "6
S
, " (
6
,
I
=
Clip
!
? (
#
3 3 3 3 =
Clip
=
5
9
&-,& *
10
c
8, )(
"
,*
,
5 5Q
" 4
( ,
')
,
'='*=*5Q&=?Q#
+,T %
" S
H ).
Q*
, S
,
2. 5>
6
(,*
,
?
4
,
S
(,
&))
,%
( ,Q& S
",
0
DJ.AGRAM 1
* '
%QT&&
!))A
*n2+
5<
&#Terminal
#A,
! !
(
#
Q#
i&?Q#
=?T5!pQ
&5*
+T+913+9#*R#
8T9@1 3+@#*R#
:T:-13+-#*R#
c D
*'=*#
55Q#
@ . 38 8
8 . 3m .
m 8 3/ 8
,
,
,
<
q 3 2<
<Dj,*<
IU ft . . . 1A ,* !,,
IC N O J)
,
WELDING TECHNIQUE
+, ' (
QT&&
%,
NOTE: ,
QT&& "
),
" )
) , ?
,5
) 4 4
4 (
QT&&
"
-, ' "21
'=c
WARNING
of ( , S
S
" S
0,
:, ! :T71
( m.
7.( S
B(
(
,
@, ! (
")( S
( ,*
(" S
( )
+T+91,5
(
,
"
,* "0 S
(S
,
Q5 (
) +T+922" S
( ,
)
"0( " S
"( ,
8, 0 ,
>
"
0,
,
("
4 3
Q)( "
,*
) (,
HEALTH WARNING
(
4)(
)6,
WELDING PITFALLS
5 4 4
( 4 S
,5
6 4
) ,
+, * 3 S
)S
,
-, * 3
(
6 ),
(
,
1 1
12
:, ))(
3 )
) )
,
,
@, ) ) (
4 (3
11
, ) ),
8, *3
( ( ,*
)
),
9, * 3 6 S
)
, )
( ,%
) 4 (,
m, 5 3 S
"
"
" ,
5 S
, 5
( ( ,
MAINTENANCE AND SERVICING ,,
;
R1r"4)S
p )
)3 6
"
,
( B
(,
*)
,
'
,
IMPORTANT: unplug the welder before
cleaning.
13
TROUBLESHOOTING
'=%
'=%*%*R
'%R5Q
' ,
5)'
)),
55)
'
6,+8
'
,
%
( ,
( ,
R ,
,
,
' ,
Dirty ,
,
14
y - - y Q 5 5! * Q m . 2
5;'&AQ5
'QnR*=%R55AQ5
L...---.----11 L-1 - 1
3 s 3
#)1.6mmlo 4.8mm
plat£! B,
Q#j%R55AQ5
t3uL...---..-1 -
=Q= AQ5
Q#&5*'AQ5
+,9@ 3
?R%j%R55AQ5
Q 5 5! * Q m. 2
Q#%jAQ5
v
?R%%jAQ5
"('----
?R%&5 *'AQ5
Q#5=*'AQ5
?R%5=*'AQ5
?R%&55AQ5 Q# &55AQ5
15
<
WIRING DIAGRAM
Fi
<
< 3 < 3 <3 " JiL
wx y
+-.j S1
9.!>
-
z
L ._ . _ _ v A
-+ -+/.8..m 85241 ?*=p#* m8l
-- -+/.8.:/ 85242 !*=3%=R!
PARTS DIAGRAM
? ?"
?
C\J .
C\J
0 <
17
-- - - u-.SIN C E 1932
Forney Industries, Inc.
1-800-521-6038
,,
Table of contents
Other Forney Welding System manuals
Forney
Forney 220 ST User manual
Forney
Forney Easy Weld 180 ST User manual
Forney
Forney MIG 180FI User manual
Forney
Forney 95FI User manual
Forney
Forney 190 User manual
Forney
Forney 180 ST+ User manual
Forney
Forney 95FI User manual
Forney
Forney 95FI-A User manual
Forney
Forney 220 MP User manual
Forney
Forney Easy Weld 261 User manual
Forney
Forney 317 User manual
Forney
Forney Easy Weld 180 ST User manual
Forney
Forney 140 MIG WELDER User manual
Forney
Forney Easy Weld 140FC-i User manual
Forney
Forney 220 AC/DC User manual
Forney
Forney 210 User manual
Forney
Forney EASY WELD 100 ST User manual
Forney
Forney 190 MP User manual
Forney
Forney 325P User manual
Forney
Forney 298 User manual
