fos4X Blackbird OECD MDE1195 User manual

INSTRUCTIONS FOR USE
Blackbird OECD
(9CH, PRN)
MDE1195
Product Type Measuring
device
Product Version 1.3.x
Document Version 5.0
Issue Date 2020-02-0
Language en-us
INSTRUCTIONS FOR USE
Blackbird OECD
(9CH, PRN)
MDE1195
Product Type Measuring
device
Product Version 1.3.x
Document Version 5.0
Issue Date 2020-02-0
Language en-us

Imprint
I print
fos4X GmbH
Thalkirchner Str. 210
813 1 Munich
Germany
Phone: [phone]
Fax: [phone]
www.fos4X.de
WEEE-Reg.-Nr. DE: 0390148
©2020 fos4X®
Distribution and reproduction of this document, exploitation and communication
of its contents are prohibited unless expressly permitted. Violations will result in the
liability for damages. All rights reserved in the event of patent, utility model or design
registration.
All rights reserved.
fos4X is a trademark of fos4X GmbH.
Brand names and protected trademarks are the property of their respective owners.
The naming of brand names and protected trademarks has only descriptive character.
Named trademarks are not part of any partnership or cooperation with fos4X.
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Table of Contents
Table of Contents
1 About this Document......................................................................................... 6
1.1 Target Audience..................................................................................................... 6
1.2 Objective of these Operating Instructions.................................................... 6
1.3 Identification of Information............................................................................. 6
1.3.1 Safety-relevant Information................................................................. 6
1.3.2 Non-safety-related Information..........................................................
1.4 Abbreviations...........................................................................................................
2 Safety.....................................................................................................................9
2.1 Conformity............................................................................................................... 9
2.2 Changes to the Product......................................................................................9
2.3 Qualification of Personnel..................................................................................9
2.4 Intended Use......................................................................................................... 10
2.5 Residual Risks........................................................................................................10
2.5.1 Explosion Protection.............................................................................. 10
2.5.2 Working Environment Wind Turbine.................................................10
3 Product Descri tion........................................................................................... 11
3.1 Functional Description........................................................................................ 11
3.1.1 Overview......................................................................................................11
3.1.2 Operation....................................................................................................12
3.2 Technical Data.......................................................................................................13
3.2.1 Measurement and Sensors..................................................................13
3.2.2 Interfaces................................................................................................... 14
3.2.3 Optical Data.............................................................................................. 15
3.2.4 Electrical Data.......................................................................................... 15
3.2.5 Environmental Conditions.................................................................... 15
3.2.6 Tested Standards and MTBF............................................................... 16
3.2. Mechanical Data......................................................................................1
3.2.8 Dimensions................................................................................................ 1
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Table of Contents
3.3 Markings on the Product................................................................................. 20
3.3.1 Type Plate................................................................................................. 20
3.4 Display and Control Elements........................................................................ 20
3.4.1 Status LEDs...............................................................................................20
3.5 Software................................................................................................................. 26
3.5.1 Factory Settings...................................................................................... 26
3.5.2 Web Interface...........................................................................................26
3.5.3 Signal Quality...........................................................................................35
3.5.4 Ethernet Interface.................................................................................. 36
3.5.5 Profinet Interface....................................................................................3
4 Packaging and Trans ort................................................................................ 42
4.1 Scope of Delivery................................................................................................ 42
4.2 Packaging.............................................................................................................. 42
4.3 Unpacking..............................................................................................................42
4.4 Packing................................................................................................................... 43
4.5 Transport................................................................................................................43
4.6 Storage................................................................................................................... 44
5 Installation..........................................................................................................45
5.1 Important Safety Notes for Installation......................................................45
5.2 Attaching the Measuring Device in the Control Cabinet....................... 45
5.3 Connecting the Interfaces................................................................................45
5.4 Connecting the Power Supply........................................................................46
5.5 Connecting a Sensor..........................................................................................4
6 Commissioning.................................................................................................. 49
6.1 Commissioning the Ethernet Interface....................................................... 49
6.2 Commissioning the Profinet Interface........................................................ 49
6.3 Set or change the password...........................................................................49
7 O eration............................................................................................................ 52
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Table of Contents
.1 Monitoring Operation........................................................................................52
.2 Opening the Web Interface............................................................................. 52
8 Troubleshooting................................................................................................ 55
8.1 Troubleshooting PWR LED...............................................................................55
8.2 Troubleshooting Signal Quality...................................................................... 5
8.3 Troubleshooting Ethernet................................................................................58
8.4 Troubleshooting Profinet................................................................................. 59
8.4.1 Troubleshooting Profinet Generic.................................................... 59
8.4.2 Troubleshooting Profinet Status word 1........................................ 60
8.4.3 Troubleshooting Profinet Sensor Status and Wavelenght........62
9 Maintenance...................................................................................................... 64
9.1 Preventive Maintenance...................................................................................64
9.2 Corrective Maintenance................................................................................... 64
9.2.1 Cleaning E-2000/APC Connections.................................................64
9.2.2 Replacing the PWR Connector...........................................................65
9.2.3 Firmware Update................................................................................... 66
9.3 fos4X Support...................................................................................................... 69
9.4 Spare Parts and Accessories........................................................................... 0
10 Taking out of Service and Dis osal................................................................ 71
10.1 Taking out of Service.......................................................................................... 1
10.2 Disassembly.......................................................................................................... 2
10.3 Disposal................................................................................................................... 2
11 List of Figures.................................................................................................... 73
12 List of Tables......................................................................................................74
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1. About this Document
1 About this Docu ent
1.1 Target Audience
These instructions for use are intended for technically trained personnel.
1.2 Objective of these Operating Instructions
These instructions for use describe all tasks for the intended use of the product.
1.3 Identification of Infor ation
1.3.1 Safety-relevant Infor ation
These o erating instructions contain the following safety information:
■Safety information in the Safety chapter applies to the entire use of the product.
See Safety, page 9.
■Safety notes at the beginning of a section apply to the entire section.
■Safety notes before a step apply to the entire following section.
Safety notes are shown in the operating instructions as follows:
DANGER Nature and cause of risk
Consequences
uMeasures to avoid the risk.
The safety notes with the signal words Caution and Notice have the following
meanings:
CAUTION Risk which, if not avoided, could result in minor injury.
NOTICE Risk which, if not avoided, will result in damage to property.
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1. About this Document
1.3.2 Non-safety-related Infor ation
TIP Advice on the optimal use of the product.
Sy bols and Meaning
Table 1: Representation of the information in the operating instructions
Symbol Meaning
Task:
1. First step
2. Second step
Instruction with task and several steps
Task:
uStep Instruction with a single step
PResult Result of an instruction
List:
■Point 1
■Point 2
Enumeration with title
Identification of Information,
page Cross reference
Bold Text Highlighting of particularly important information
Software text Text, parameter or input in the software
WINDOW Name of a window or button in the software
CONTROL ELEMENT Designation of a control element of the product
1.4 Abbreviations
DC Direct Current
ETH Ethernet
FBG Fiber Bragg Grating
GTIN Global Trade Item Number
IO Input/Output
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1. About this Document
IP International Protection
LED Light Emmiting Diode
Max Maximum
MTBF Mean Time Between Failures
OECD Opto-Electronic Converter Device
PC Personal Computer
PRN Profinet
SMF Single Mode Fiber
TCP/IP Transmission Control Protocol/Internet Protocol
UDP User Datagram Protocol
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2. Safety
2 Safety
2.1 Confor ity
The product is in conformity with the relevant Union harmonisation legislation.
The EU Declaration of Conformity is available on request. Contact details see fos4X
Support, page 9.
2.2 Changes to the Product
Changes to the product may only be carried out by fos4X.
2.3 Qualification of Personnel
Definitions
■Instructed ersonnel: Personnel instructed in the tasks assigned to them.
■Trained ersonnel: Personnel trained in the operation and safe use of the
product.
■Qualified ersonnel: Personnel who, based on their specialist training, knowledge
and experience and knowledge of the relevant regulations, are able to assess the
work assigned to them and identify possible hazards.
Assign ent of tasks
Tasks within the scope of use may only be carried out by the personnel defined below.
Table 2: Tasks
Task Personnel
Packaging and Transport Instructed personnel
Installation
Commissioning
Operation
Troubleshooting
Trained personnel
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2. Safety
Task Personnel
Maintenance
Taking out of Service Instructed personnel
Disassembly
Disposal
fos4X or specialized disposal
company
2.4 Intended Use
The measurement device Blackbird OECD is designed exclusively for the measurement
of fiber optical sensors in industrial environments.
Any other use or use going beyond this is considered improper use.
2.5 Residual Risks
2.5.1 Explosion Protection
The product is not suitable for use in potentially explosive environments.
2.5.2 Working Environ ent Wind Turbine
The use of the product in wind turbines requires special risk prevention measures.
Measures for risk revention on wind turbines:
uObtain and observe safety and work regulations:
– Qualification and training of personnel
– Personal protective equipment
– Required permits
uEnsure that the use of the product is permitted on the wind turbine.
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3. Product Description
3 Product Description
3.1 Functional Description
The Blackbird OECD is a fiber optical measurement device for measuring the
wavelength of fiber Bragg grating sensors (for example temperature, strain or
acceleration).
3.1.1 Overview
TIP Number of channels depends on the variant.
Figure 1: Overview
1Mounting plate
2E-2000 connectors
3PWR connector
4Data interfaces
The Blackbird OECD consists of the following com onents:
■Mounting plate: Used to attach the Blackbird OECD with 4 M6 bolts or welding
studs.
■E-2000/APC connectors: 9 sockets for the connection of fiber optical sensors
with E-2000/APC connector.
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3. Product Description
■Power supply:
Figure 2: PWR connector
PWR: MC 1,5/ 2-GF-3,81 connector for the
power supply with 10 … 28 V DC.
■Interfaces:
Figure 3: ETH connector
ETH: RJ45 connector for the connection to an
Ethernet network.
Figure 4: PRN connectors
PRN1 and PRN2: RJ45 connector for the
connection to a Profinet network.
3.1.2 Operation
Up to 9 fiber Bragg grating sensors are connected via fiber optical cables to the
E-2000/APC connectors of the Blackbird OECD.
The Blackbird OECD evaluates the signals of the sensors and rovides the
wavelengths of the individual sensors via the following interfaces:
■Ethernet
■Profinet
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3. Product Description
3.2 Technical Data
3.2.1 Measure ent and Sensors
Measuring Properties
Table 3: Measuring Properties
Pro erty Value Unit
Channels 9 -
Measuring range 1545.5 … 1561.0 nm
Absolute precision
(Measuring range 1546.0 … 1558.0 nm) 50 pm
Absolute precision
(Measuring range 1545.5 … 1561.0 nm) 150 pm
Wavelength stability over the
temperature range 20 pm
Noise1< 1 pm
Resolution2< 0.01 pm
Warm-up time320 min
3 dB cut-off frequency 500 Hz
Internal sample synchrony < 300 μs
External sample synchrony (ETH)
(Precision Time Protocol) < 300 μs
1 Standard deviation at a sampling frequency of 5 Hz.
2 At wavelength 1552 nm and signal level 60 %.
3 Time between power-up and operation within specification
Require ents for sensors
Table 4: Requirements for sensors
Pro erty Value Unit
Sensor type Fiber Bragg grating -
Reflectivity 0 ± 20 %
Full width half maximum (FWHM) 400 ... 600 pm
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3. Product Description
Pro erty Value Unit
Side lobe suppression > 12 dB
Co patible sensors fro fos4X
Table 5: Compatible sensors from fos4X
Measurand Sensor
Strain fos4Strain
fos4Strain expert
Vibration
fos4Acc 1D
fos4Acc 2D
fos4Acc 3D
Temperature fos4Temp
3.2.2 Interfaces
3.2.2.1 Ethernet
Table 6: Ethernet-Interface
Pro erty Value Unit
Connector RJ45 -
Transfer rate 10/100 Mbps
Max. Output rate 1000 Hz
Protocol IPv6 -
PTP protocol IEEE 1588 PTPv2 -
3.2.2.2 Profinet
Table : Profinet Interface
Pro erty Value Unit
Connector RJ45 -
Transfer rate 10/100 Mbps
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3. Product Description
Pro erty Value Unit
Max. Output rate 1000 Hz
Protocol TCP/IP -
3.2.3 Optical Data
Table 8: Optical Data
Pro erty Value Unit
Connector type E-2000/APC -
Fiber type SMF 28 compatible -
Output power per channel (max.) < 10 mW
Output power per channel (typical) 0.5 ... 1 mW
Laser Class (DIN EN 60825-1) 1 -
3.2.4 Electrical Data
Table 9: Electrical Data
Pro erty Value Unit
Power supply 10 … 28 V DC
Max. Power consumption 15 W
Electrical connector MC 1,5/ 2-GF-3,81
3.2.5 Environ ental Conditions
Table 10: Environmental Conditions
Pro erty Value Unit
IP protection class*IP20 -
Maximum operating altitude 3000 m
Permitted temperature
(Transport and storage) -40 … +85 °C
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3. Product Description
Pro erty Value Unit
Permitted relative humidity
(Non-condensing)
(Transport and storage)
5 … 95 %
Permitted temperature
(Operation) -20 … +65 °C
Permitted relative humidity
(Non-condensing)
(Operation)
5 … 95 %
Cooling Passive -
* The specified protection class only applies if the cable connections have the same or a higher
protection class.
3.2.6 Tested Standards and MTBF
Tested Standards
Table 11: Tested Standards
Test Standard
Shock IEC 60068-2-2 , 10 g in all directions
Vibration IEC 60068-2-6, 2 g
Temperature IEC 60068-2-1 Class 3M6
IEC 60068-2-2 Class 3M6
Electromagnetic Compatibility IEC 61326-1, EN 55032
MTBF
Table 12: MTBF
Pro erty Value Unit
MTBF > 100000 h
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3. Product Description
3.2.7 Mechanical Data
Table 13: Mechanical Data
Pro erty Value Unit
Length 186 mm
Height 141 mm
Width 148 mm
Total weight*1.6 kg
* Blackbird OECD without packaging
Table 14: Mounting
Pro erty Value Unit
Mounting 4x M6 -
3.2.8 Di ensions
TIP Number of channels depends on the variant.
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3. Product Description
Figure 5: Dimensions (front view)
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3. Product Description
Figure 6: Dimensions (top view)
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3. Product Description
3.3 Markings on the Product
3.3.1 Type Plate
Figure : Type plate
(sample content)
Contents of the type plate (exa ple data fro
graphic):
■fos4X-logo
■Product name: Blackbird OECD
■Product category and number: ABC1234
■Product version: v1.2.3
■Serial number: S/N: 1234-56 8
■QR-code of the serial number
■CE marking
■RoHS marking
■Indication of the laser class of the product: Class 1 Laser
Product
■Power supply: 12-24V
■Power consumption: max. 15W
■Optional: Device designation: -KF123
■Optional: Customer-specific ERP number: ERP 123456
■GTIN: P/N: 42511123456 8
3.4 Display and Control Ele ents
3.4.1 Status LEDs
3.4.1.1 LED Flashing Patterns
The Blackbird OECD uses different LED flashing patterns to signal the device status.
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