Badger Meter ORION User manual

ORION®
Automated Meter Reading System for the Trimble® Ranger™ 3
Installation & Operation Manual
ORI-IOM-64-EN (1-12)
IMPORTANT:
This manual contains important information.
READ AND KEEP FOR REFERENCE.

ORION® Automated Meter Reading System for Trimble® Ranger™
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CONTENTS
Introduction...................................................................................................................................5
Audience and Purpose....................................................................................................................................... 5
System Overview................................................................................................................................................ 5
Product Unpacking and Inspection .................................................................................................................. 6
License Requirements........................................................................................................................................ 6
Glossary..........................................................................................................................................7
Part I: Overall Operations
Trimble Ranger Handheld Overview.......................................................................................... 10
System Components .........................................................................................................................................10
Handheld Description.......................................................................................................................................11
Handheld Setup for Reading Both ORION ME and ORION CE Endpoints .....................................................12
Charging the Handheld Battery.......................................................................................................................13
Conserving the Battery.....................................................................................................................................13
Swapping the Battery Pack (Low Battery).......................................................................................................14
Handheld Basic Operations..............................................................................................................................15
Using the Touch Screen.....................................................................................................................................16
General Care of the Handheld..........................................................................................................................17
Program Startup.......................................................................................................................... 18
Copyright Screen .........................................................................................................................20
Changing the Device Name ..............................................................................................................................20
Battery Status ...................................................................................................................................................20
Main Menu ................................................................................................................................... 21
Part II: User Guide
Reading a Route........................................................................................................................... 23
Read Route Login ..............................................................................................................................................23
Installation & Operation Manual
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Read Screen .......................................................................................................................................................24
Read Results ......................................................................................................................................................26
Manual Reads ....................................................................................................................................................26
Read Menu ................................................................................................................................... 27
Search.................................................................................................................................................................28
Manual Read .....................................................................................................................................................30
View High/Low...................................................................................................................................................30
Read Direction................................................................................................................................................... 30
Comments..........................................................................................................................................................31
Utilities...............................................................................................................................................................34
Route Info..................................................................................................................................... 35
Program & Quick Read ................................................................................................................ 36
Accessing Program & Quick Read ....................................................................................................................36
ORION CE .....................................................................................................................................37
ORION ME/SE Utility ....................................................................................................................42
Utilities .........................................................................................................................................50
Progress ............................................................................................................................................................ 50
Battery Info ...................................................................................................................................................... 50
Settings ............................................................................................................................................................. 51
PROGRAMMING AN ORION GAS MODULE.................................................................................55
Changing the Drive Circle (Reprogramming) ................................................................................................ 58
Clearing Exceptions ......................................................................................................................................... 59
Appendix
Using the Handheld Keypad.......................................................................................................61
Hot Keys and Quick Keys.............................................................................................................62
Technical Support........................................................................................................................63
ORION® Automated Meter Reading System for Trimble® Ranger™
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Installation & Operation Manual
Introduction
The ORION® Automated Meter Reading System for the Trimble® Ranger™ 3 Installation and Operation Manual has two main
parts:
• Part I: Overall Operations
Part I includes basic information to help you understand the overall operation of the Trimble Ranger 3 handheld
and the ORION Field Application meter reading software. Part I includes equipment set up and program start up
instructions.
• Part II: User Guide
Part II is the technical reference and includes step-by-step procedures and process details.
Audience and Purpose
The ORION Automated Meter Reading System for the Trimble Ranger 3 Installation and Operation Manual is intended to be
used by field technicians for collecting accurate utility meter readings from homes and businesses using the handheld.
IMPORTANT:
To provide the best solution for our customers, Badger Meter continually improves software programs and updates this
Installation and Operation Manual on a periodic basis to reflect upgrades. Therefore, you may notice discrepancies between
your installed program and this manual.
System Overview
The Trimble Ranger handheld computer is a flexible and easy-to-use tool which can be used with various meter reading
technologies. It provides utilities with a handheld interrogator that can be operated with a customized keypad for data entry.
The handheld is compatible with ORION manual and touch read systems. An ORION equipped handheld can be used for
reading and programming endpoints and as a troubleshooting tool in the field.
• The ORION Smart Endpoint (SE) is a full functioning (2) two-way water endpoint for use in either mobile or fixed
network mode of operation. Once installed, ORION SE endpoints operate in mobile mode and will automatically
transition to fixed network mode of operation once ORION network gateway transceivers and ReadCenter software
are deployed. ORION SE endpoints may also transition back to mobile mode at any time via two-way command or
will automatically transition back to a backup mobile mode of operation if the network is disrupted for a period of
time.
• The ORION Migratable Endpoint (ME) is a full functioning (2) two-way water endpoint for mobile applications
with the capability of migrating to fixed network mode to support future utility growth. In addition to providing the
current reading, the ORION ME endpoint’s two-way functionality allows users to capture data profile information
wirelessly, without having to access the endpoint during the normal reading process.
• The ORION Classic Endpoint (CE) is a one-way endpoint designed for mobile meter reading. ORION CE endpoints
support data profile and may be transitioned to fixed network application through approved electric connectivity
partner solutions, or with strategic deployment of ORION gateway 4.0 and 2.0 receivers.
The handheld can be ordered with an internal ORION ME transceiver or ORION CE receiver, or a non-radio handheld can be
upgraded at a later date to meet the needs of the utility. For utilities deploying mixed ORION ME and CE systems, an external
mobile receiver or transceiver may be added. Refer to "Handheld Setup for Reading Both ORION ME and ORION CE
Endpoints" on page 11.

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ORION® Automated Meter Reading System for Trimble® Ranger™
Product Unpacking and Inspection
Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such
as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.
Note: If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the
carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.
License Requirements
ORION meter reading systems comply with Part 15 of FCC Rules. Operation of the ORS is subject to the following conditions:
(1) The ORION meter reading systems may not cause harmful interference, and (2) the ORION meter reading systems must
accept any interference received, including interference that may cause undesired operation.
In accordance with FCC Regulations,“Code of Federal Regulations”Title 47, Part 2, Subpart J, Section 1091, endpoints
(endpoints) pass the requirements pertaining to RF radiation exposure. However, to avoid public exposure in excess of limits
for general population (uncontrolled exposure), a 20 centimeter distance between the mobile device and the body of the
user must be maintained during testing.
No FCC license is required by a utility to operate an ORION meter reading system.
ORION meter reading systems comply with Industry Canada license-exempt RSS standard(s). Operation is subject to the
following two conditions: (1) they may not cause interference, and (2) they must accept any interference, including
interference that may cause undesired operation of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur
de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le
fonctionnement.
Any changes made, but not approved by Badger Meter, can void the user's authority to operate the equipment.

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Installation & Operation Manual
Glossary
TERM DESCRIPTION
ADE® The Absolute Digital Encoder (ADE) is a position-based encoder that senses the position of
each number wheel to determine the reading for touch and AMR/AMI systems.
AMI Advanced metering infrastructure (AMI).
AMR Automated meter reading (AMR) system that uses radio frequency technology to transmit
meter readings between an endpoint and a data collection device.
comment code A message from the utility oce to the meter reader that is displayed when the meter
information is displayed on the read screen. The messages are dened and maintained by the
utility and chosen from a dened list created in the Badger Meter reading data management
software.
encoder error A situation (ORION radio or touch read) in which one or more of the number wheels in the
mechanical encoder cannot be read. There are two common causes of encoder errors:
1. Improper alignment of the number wheels in the encoder
2. A component failure inside the encoder
If the error is caused by a misalignment of the number wheels, the error can be cleared by
running consumption and changing the reading value of the number wheel causing the
error. If the encoder error occurs at the same account over two or more continuous reading
cycles, the encoder has most likely failed and should be replaced.
endpoint A communication device located at the meter that encodes and communicates reading data
to a data collection device (handheld, mobile or gateway).
enlargement A feature on the Read screen that allows you tap on an information field to temporarily view
it enlarged. Choose the enlargement feature in Program Options on the Settings menu.
Refer to "Program Options" on page 35 for details.
eld A piece of information in the handheld, such as the service address or the meter serial
number, that resides on a screen.
nal read A meter reading taken as a customer moves from one location to another in order to send the
customer their nal bill.
GUID A globally unique name (GUID) consisting of a number of characters is assigned to every
handheld. The GUID is not duplicated anywhere in the world.
main menu The screen that provides access to the main functions of the handheld software.
mobile receiver A mobile one-way communication device that receives information from an endpoint via a
mobile data collection device (handheld or laptop computer).
mobile transceiver A mobile two-way communication device that receives and transmits information to and
from an endpoint via a mobile data collection device (handheld or laptop computer).
module In general, an electronic product used to report a meter’s reading. The Badger Meter ORION
electronics which are needed to perform a radio read is an example of a module.
ORION CE The ORION CE (classic endpoint) is a one-way local automated meter reading (AMR)
system which communicates with a mobile receiver designed to read ORION water and gas
endpoints. The receiver has Frequency Hopping Spread Spectrum (FHSS) technology to
minimize interference and eliminate FCC licensing.
ORION CE Utility The ORION CE endpoint programming and quick read software application.
ORION Field Application The ORION meter reading software application for the handheld.

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ORION® Automated Meter Reading System for Trimble® Ranger™
TERM DESCRIPTION
ORION ME and ORION SE The ORION ME (mobile endpoint) and ORION SE (smart endpoint) are two-way utility
management solutions. ORION ME and ORION SE (in mobile mode) endpoints communicate
with a mobile transceiver designed to receive signals from and send signals to ORION ME and
SE water and gas endpoints. The transceiver has Frequency Hopping Spread Spectrum (FHSS)
technology to minimize interference and eliminate FCC licensing.
ORION ME/SE Utility The ORION ME and SE endpoint programming and quick read software application.
programming menu A specic menu within the Badger Meter AMR software that allows module programming.
quick read A feature that allows the operator to capture a reading for a specic module. The quick read
function is available for touch modules or ORION endpoints. When quick reading ORION
endpoints, you can also display the readings from up to 50 of the endpoints in range of the
Badger Meter ORION receiver, not just one endpoint.
potential leak A status reported by an ORION endpoint showing that the meter has registered continuous
ow and may have a potential leak.
reading data
management software
Refers to ReadCenter® Analytics, Data + and Data software which acts as an interface
between the utility's billing software and the meter reading devices. The handheld software
will load and unload meter information to the reading data management software.
reading menu The handheld screen holding the list of dierent functions that can be performed when
reading meters.
RF Radio frequency.
route A list of meters to read.
route management
software
The software product or system that loads route information into the computer and accepts
completed meter readings from the handheld computer.
route progress The function that displays the number of meters read in the current route, along with other
related information.
RTR® The Badger Meter Recordall® Endpoint Register (RTR) is used in conjunction with Recordall
disc, turbo, compound and fire series water meters to measure totalized flow through the
meter and output a signal to Badger Meter meter reading products.
settings The values that can be changed by the user to control behavior to certain screen functions.
tamper A status reported by an ORION endpoint showing that the lead line between the register and
the endpoint is cut or shorted.
text message A message entered by the meter reader to be sent to the utility oce via the Badger Meter
reading data management software.
transceiver See "mobile transceiver."
trouble code A message that is chosen by the meter reader from a list stored in the handheld and sent to
the utility oce describing a condition or status at the meter.
VersaProbe™ A meter reading wand that can be used with the handheld to read touch modules.

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Installation & Operation Manual
Part I: Overall Operations

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ORION® Automated Meter Reading System for Trimble® Ranger™
Handheld in Charging Cradle
Trimble Ranger Handheld Overview
System Components
Figure 1: Handheld with Antenna, Charger and Components
The Trimble Ranger handheld system components include:
• Trimble Ranger 3 handheld with touch screen and custom keypad
• ORION Field Application meter reading software, pre-installed
• ORION ME/SE Utility, pre-installed
• ORION CE Utility, pre-installed
• ORION antenna (not included with a manual read handheld)
• Handheld charging cradle with power cord
• Multi-pack of screen protectors, one pre-applied (not shown)
• 2-pack stylus
• Hand strap
• Optical programming cable
• Battery pack
• AC charger and international electric outlet adapters (not shown)
Touch Screen
In addition to the keyboard, the handheld is equipped with a touch screen to facilitate function selection and promote ease
of use. To make a selection, touch the screen using the stylus tool provided with the handheld or simply tap the screen with
your finger. The touch screen is sensitive enough to allow selecting with a tap even if you are wearing gloves. For additional
information on the touch screen, refer to "Using the Touch Screen" on page 15.
Battery Pack ORION Antenna
Stylus
Optical Programming Cable
Hand Strap