Four winns HORIZON User manual

Preface
Page 1
180/190/200 Horizon
Owners Manual
08/01
This manual will acquaint you with the use and maintenance of your new Four Winns® boat. This manual also
provides special information critical to the safety of the passengers, and longevity of the equipment. The
information on the following page lists the means used to increase the visibility of these important messages.
Also included in your owners pac et is the Boating Basics, A Guide to Responsible Boating. This publication
covers the boating basics and should be read along with your Four Winns owners manual before operating your
boat. Review this information in detail.
Four Winns continually strives to improve its products. Unit specifications, including standard and optional
equipment are constantly being modified. Equipment availability is also subject to change. The most
current and accurate information available at the time of publication is included in this manual. Some
variation in equipment, description, location, and details can result.
The information in this manual focuses upon the equipment designed and manufactured by Four Winns on
specific models. When appropriate, please utilize the information pertinent to your specific boat model.
Equipment such as engines, and other accessories are manufactured by others. The information provided in
this manual is intended to be used in conjunction with the information provided by the manufacturers of this
equipment. All information available at the time of manufacture has been included with your owners pac et.
Read this entire manual carefully before operating your new boat. Many instructions may require direct
performance of the activity to fully understand the correct method. If you choose to read this manual at home,
remember to ta e it to the boat with you.
Your Four Winns dealer nows your boat best and is interested in your complete satisfaction. Return to the
dealer for service or other assistance. If you find it necessary to contact Four Winns directly, please refer to the
address information listed below. Be sure to include the boat model, serial number, your daytime telephone
number, and specifics of the information desired.
This manual has been specifically developed for the 180 Horizon® (180H), 190 Horizon® (190H), and 200
Horizon® (200H) models. Please record the model and serial number information below.
Model Serial umber
________________________ __________________________
This manual should be considered part of the boat. Should you sell the boat, pass this manual on to the new
owner. Ta e special care of this manual. Certain information in this manual may not be available in a replace-
ment manual.
Than you for joining the Four Winns family. We appreciate your purchase and welcome the opportunity to
demonstrate our commitment to you.
Four Winns Customer Service Department
925 Frisbie Street
Cadillac, Michigan 496 1
231-775-1343 (Phone)
231-779-2345 (FAX)
E-Mail Address: [email protected]
© Four Winns, L.L.C. 2 1. All Rights Reserved.
PREFACE

Preface
Page 2
180/190/200 Horizon
Owners Manual
08/01
SAFETY WARNINGS
This manual contains instructions critical to the safety of those aboard or the longevity of the equipment. Pay
close attention to all safety warnings. The following safety warnings and instructions are used throughout
the manual and at selected locations on your boat.
This safety symbol and this signal word indicate an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
This safety symbol and this signal word indicate a potentially hazardous situation which, if not
avoided, CAN result in severe injury or death.
This safety symbol and this signal word indicate a potentially hazardous situation which, if not
avoided, MAY result in minor or moderate personal injury or property damage. It may also be used
to alert against unsafe practices.
OTICE
This is used to notify people of installation, operation, or maintenance information which is important
but not hazard-related.
YOU are responsible for your own safety, as well as the safety of your passengers and fellow boaters.
You should fully understand and become familiar with the operating procedures and safety precau-
tions in this manual and any other information in the owners packet before you launch the boat.
Always operate your boat with consideration, courtesy, and common sense.
The warnings in this manual do not and can not address every conceivable situation. Always use common
sense! If you have any questions regarding your boat or its operation, contact your dealer.
The following page illustrates the locations of various warning labels, capacity label and other stic ers on
your Four Winns® boat.

Preface
Page 3
180/190/200 Horizon
Owners Manual
08/01
LABEL LOCATIO S
The NMMA capacity label and various warning labels are placed at different locations on each model for your
safety. Additional warnings for fuel lea age, blower operation, and other important information will be im-
printed or located on the dash. Many of these stic ers and labels are not required by the U.S. Coast Guard
but are important to ensure the safe operation of your Four Winns® boat. In addition, the Hull Identification
Number plate is permanently attached below the dec -hull joint on the starboard aft corner.
OTICE
ot all of the warning label stickers are depicted in the following pages. Some of these labels
will be found on appliances i.e. microwave, one burner alcohol stove, dockside power cord.
Be sure to read and follow all manufacturers literature and warning label(s) relating to their
product(s). This literature is included in your owners packet.
Below are letters corresponding to the various locations for each item on the drawings. See pages 4 and 5
for the actual wording of each of the various warning labels found on your boat.
(A) Helm Boarding Ladder Warning (B) Boarding Ladder Warning
(C) Procedure Chec list (D) Equipment Chec list
(E) Capacity Label (F) Powered Ventilation for Gas Engines Label
(G) S i Tow Warning (H) NMMA Certified
(I) Winning Edge Stic er (J) Armorcote Stic er
CD
IJ
H
F
B
E
A
G

Preface
Page 4
180/190/200 Horizon
Owners Manual
08/01
E. CAPACITY LABEL
OTE:
WARNING
BEFORE STARTI G E GI E:
EQUIPMENT
DRA N PLUG - SECURED?
MOVEABLE SEATS - SECURED?
L FE JACKET - ONE FOR EACH PERSON?
OTHER EMERGENCY GEAR - ON BOARD?
PROCEDURES
EMERGENCY STOP SW TCH - TETHER
HOOKED UP?
EVERYBODY - SEATED N BOAT? NEVER
ON SEAT BACKS, RA SED SEATS, OR
EDGES OF BOAT!
OPERATORS V S ON - UNOBSTRUCTED?
WEATHER COND T ONS - SAFE TO GO
OUT?
PASSENGERS - AWARE OF EMERGENCY
PROCEDURES?
C & D EQUIPME T A D
PROCEDURES CHECKLIST
WARNING
DO NOT USE SKI TOW FITTING
FOR LIFTING OR PARASAILING.
FITTING COULD PULL OUT OF
DECK RESULTING IN SERIOUS
INJURY OR DEATH.
G. SKI TOW WAR I G LABEL
A. HELM BOARDI G LADDER WAR I G LABEL
DANGER
SHUT OFF MOTOR WHEN NEAR
SWIMMERS. SEVERE INJURY OR
DEATH WILL RESULT FROM
CONTACT WITH A ROTATING
PROPELLER. DANGER
EVER APPROACH OR USE
LADDER WHE MOTOR IS
RU I G. SEVERE I JURY
OR DEATH WILL RESULT
FROM CO TACT WITH
ROTATI G PROPELLER.
B. BOARDI G LADDER WAR I G LABEL
WAR I GS LABELS - LOCATIO S SHOW O PAGE 3.
WARNING
GASOLINE VAPORS CAN EXPLODE RESULTING
IN INJURY OR DEATH. BEFORE STARTING ENGINE
-CHECK ENGINE BILGE COMPARTMENT FOR
GASOLINE OR VAPORS, AND
-OPERATE BLOWER FOR FOUR MINUTES, AND
VERIFY BLOWER OPERATION.
RUN BLOWER WHEN VESSEL IS OPERATING BE-
LOW CRUISING SPEED.
F. POWERED VE TILATIO FOR GAS E GI ES
H. MMA CERTIFICATIO STICKER
CAPACITY WILL VARY DEPE DI G
UPO WHICH MODEL YOU HAVE.

Preface
Page 5
180/190/200 Horizon
Owners Manual
08/01
J. ARMORCOAT STICKER
I. WI I G EDGE STICKER
WARNING
NO VENTILATION IS PROVIDED.
FUEL VAPORS ARE A FIRE AND
EXPLOSION HAZARD. TO AVOID
INJURY OR DEATH, DO NOT STORE
FUEL OR FLAMMABLE LIQUIDS HERE.
L. O VE TILATIO WAR I G LABEL
WARNING
CARBON MONOXIDE IS PRODUCED BY ALL
GASOLINE ENGINES AND GENERATOR SETS.
AVOID BRAIN DAMAGE OR DEATH FROM CARBON MONOXIDE.
KEEP COCKPIT AND CABIN AREAS WELL VENTILATED.
AVOID BLOCKAGE OF EXHAUST OUTLETS.
SIGNS IF EXPOSURE INCLUDE NAUSEA, DIZZINESS, AND DROWSINESS.
SEE BOAT OWNERS MANUAL FOR MORE DETAILS.
IF USING A CATALYTIC HEATER, PROVIDE VENTILATION.
DO NOT USE CATALYTIC HEATER WHILE SLEEPING.
M. CARBO MO OXIDE WAR I G LABEL
WARNING
EXHAUST FUMES FROM ENGINES CONTAIN CARBON MONOXIDE.
BOATS WITH CANVAS DEPLOYED ARE MORE LIKELY TO COLLECT
EXHAUST FUMES. AVOID BRAIN DAMAGE OR DEATH FROM CARBON
MONOXIDE. KEEP COCKPIT AND CABIN AREAS WELL VENTILATED.
SIGNS OF EXPOSURE INCLUDE NAUSEA, DIZZINESS, AND DROWSINESS.
SEE BOAT OWNERS MANUAL FOR MORE DETAILS. IF USING A
CATALYTIC HEATER, PROVIDE VENTILATION. DO NOT USE CATALYTIC
HEATER WHILE SLEEPING.
. CARBO MO OXIDE CA VAS WAR I G LABEL
ADDITIO AL WAR I GS OT SHOW O PAGE 3.
O. TRA SOM/SIDE DOOR WAR I G LABEL
WARNING
PREVE T FALLS OVERBOARD.
CLOSE, LATCH, A D STAY
I SIDE GATE WHILE U DERWAY.
WARNING
AVOID SERIOUS INJURY OR DEATH
FROM FIRE OR EXPLOSION RESULTING
FROM LEAKING FUEL. INSPECT SYSTEM
FOR LEAKS AT LEAST ONCE A YEAR.
K. LEAKI G FUEL WAR I G LABEL

Preface
Page 6
180/190/200 Horizon
Owners Manual
08/01
A. LOA
B. BEAM
C. KEEL TO W S SHELF
D. TOTAL HEIGHT
E. TRANSOM ANGLE
F. DEAD RISE
G. OB TRANSOM HEIGHT
H. BRIDGE CLEARANCE
I. COCKPIT STERN HEIGHT
J. COCKPIT HEIGHT HELM
K. FREEBOARD
L. DRAFT
180 HORIZON SPECIFICATIONS
180 HORIZON
SPECIFICATIONS: US METRIC
LOA : 18’ 6" 5.64 m
LOA w/Extended Swim Platform 20’ 2" 6.15 m
Storage Length: 21’ 0" 6.40 m
Beam: 8’ 1" 2.46 m
Keel to Windshield Shelf: 45" 1.14 cm
Total Height: 4’ 10" 1.52 m
Total Height on Trailer 6’ 7" 1.96 m
Transom Angle: 15o15o
Deadrise: 19o19o
OB Transom Height 25" 64 cm
Bridge Clearance: 3’ 9" 1.14 m
Cockpit Height (Stern): 27" 69 cm
Cockpit Height (Helm): 29" 74 cm
Freeboard (Min): 26" 66 cm
Draft (Drive Down): 31" 79 cm
Draft (Drive Up): 14" 36 cm
Fuel: 38 gal 144 l
Passengers: 8 8
Maximum Capacity: 1300 lbs 590 kg
POWER RATINGS & WEIGHTS
Engine Type Propshaft Power
HP KW Boat & Engine Weights LBS KG
4.3 GL/SX 190 142 2690 1220
5.0GL/SX 220 164 2790 1270
5.0GI/SX 250 187 2800 1270
Trailer Weight 780(S) / 880(T) LBS 354(S) / 399(T) KG
®

Preface
Page 7
180/190/200 Horizon
Owners Manual
08/01
A. LOA
B. BEAM
C. KEEL TO W S SHELF
D. TOTAL HEIGHT
E. TRANSOM ANGLE
F. DEAD RISE
G. OB TRANSOM HEIGHT
H. BRIDGE CLEARANCE
I. COCKPIT STERN HEIGHT
J. COCKPIT HEIGHT HELM
K. FREEBOARD
L. DRAFT
190 HORIZON SPECIFICATIONS
190 HORIZON
SPECIFICATIONS: US METRIC
LOA : 19’ 6" 5.94 m
LOA w/Extended Swim Platform 21’ 2" 6.45 m
Storage Length: 21’ 9" 6.63 m
Beam: 8’ 5" 2.57 m
Keel to Windshield Shelf: 46" 1.17 cm
Total Height: 4’ 11" 1.50 m
Total Height on Trailer 6’ 7" 2.01 m
Transom Angle: 15o15o
Deadrise: 19o19o
Bridge Clearance: 3’ 9" 1.14 m
Cockpit Height (Stern): 28" 71 cm
Cockpit Height (Helm): 29" 74 cm
Freeboard (Min): 26" 66 cm
Draft (Drive Down): 32" 81 cm
Draft (Drive Up): 15" 38 cm
Fuel: 42 gal 159 l
Passengers: 9 9
Maximum Capacity: 1450 lbs 658 kg
POWER RATINGS & WEIGHTS
Engine Type Propshaft Power
HP KW Boat & Engine Weights LBS KG
4.3 GL/SX 190 142 2860 1300
5.0GL/SX 220 164 2960 1340
5.0GI/SX 250 187 2970 1350
Trailer Weight 780(S) / 990(T) LBS 354(S) / 408(T) KG
®

Preface
Page 8
180/190/200 Horizon
Owners Manual
08/01
A. LOA
B. BEAM
C. KEEL TO W S SHELF
D. TOTAL HEIGHT
E. TRANSOM ANGLE
F. DEAD RISE
G. OB TRANSOM HEIGHT
H. BRIDGE CLEARANCE
I. COCKPIT STERN HEIGHT
J. COCKPIT HEIGHT HELM
K. FREEBOARD
L. DRAFT
200 HORIZON SPECIFICATIONS
200 HORIZON
SP E C IFIC ATION S : U S ME TR IC
LOA : 20’ 6" 6.25 m
LOA w/Extended Swim Platform 22’ 3" 6.78 m
Storage Length: 22’ 2" 6.76 m
Beam: 8’ 6" 2.59 m
Keel to Windshield Shelf: 52" 1.32 cm
Total Height: 5’ 6" 1.68 m
Total Height on Trailer 7’ 0" 2.13 m
Transom Angle: 15o15o
Deadrise: 19o19o
Bridge Clearance: 4’ 3" 1.30 m
Cockpit Height (Stern): 30" 76 cm
Cockpit Height (Helm): 32" 81 cm
Freeboard (Min): 29" 74 cm
Draft (Drive Down): 34" 86 cm
Draft (Drive Up): 17" 43 cm
Fuel: 45 gal 170 l
Passengers: 11 11
Maximum Capacity: 1600 lbs 730 kg
POWER RATINGS & WEIGHTS
Engine Type PropshaftPower
HP KW Boat & Engine Weights LBS KG
5.0GL/SX 220 164 3090 1400
5.0GL/DP 220 164 3110 1410
5.0GI/SX 250 187 3100 1410
5.0GI/DP 250 187 3120 1420
5.7GS/SX 250 187 3090 1400
5.7GS/DP 250 187 3110 1410
5.7SI/SX 280 209 3100 1410
5.7SI/DP 280 209 3120 1420
Trailer Weight 780(S) / 900(T) LBS 354(S) / 408(T) KG
®

Page 1
Table of Contents180/190/200 Horizon
Owners Manual
08/01
OPERATION ............................................................................................................................................. 1
A - 1 GENERAL .................................................................................................................. 1
A - 2 COMPONENT SYSTEMS ........................................................................................... 1
A - 3 SAFETY EQUIPMENT ................................................................................................ 1
A - 4 PASSENGER SAFETY ............................................................................................... 1
A - 5 RULES OF THE ROAD ............................................................................................. 1
A - 6 LIGHTNING ................................................................................................................. 1
A - 7 DRUGS AND ALCOHOL ............................................................................................. 2
A - PRE-CRUISE SYSTEM CHECK .................................................................................. 2
A. Before Starting The Engines .............................................................................. 2
B. After Starting The Engine .................................................................................. 2
A - 9 ENGINE OPERATIONAL PROCEDURES ...................................................................... 2
A. Before Starting .................................................................................................. 2
B. Cold Engine Start (Carbureted Engines) ............................................................ 3
C. Warm Engine Starting ....................................................................................... 3
D. Shifting and Control Speed ............................................................................... 4
E. Stopping Engine ................................................................................................ 4
A - 10 GROUNDING AND TOWING ....................................................................................... 4
A - 11 BOATING EDUCATION ................................................................................................ 5
A. Boating Courses ................................................................................................ 5
B. Boating Manuals and Literature .......................................................................... 5
C. Charts and Maps ................................................................................................ 5
SAFETY EQUIPMENT .............................................................................................................................. 1
B - 1 GENERAL .................................................................................................................... 1
A. Required Safety Equipment .............................................................................. 1
B. Personal Floatation Devices (PFDs) ................................................................... 1
C. PFD Types ......................................................................................................... 1
D. PFD Pointers ..................................................................................................... 2
E. Emergency Stop Switch ..................................................................................... 2
F. Fire Extinguisher ................................................................................................ 3
G. Visual Distress Signal Devices ........................................................................... 3
H. Sound Signaling Devices .................................................................................... 4
I. Navigation Lights ................................................................................................ 4
J. Additional Recommended Equipment ................................................................. 4
B - 2 CARBON MONOXIDE ................................................................................................. 4
A. Properties and Characteristics of Carbon Monoxide ........................................... 5
B. What Makes Carbon Monoxide ......................................................................... 5
C. How a Person is Affected by Carbon Monoxide .................................................. 5
D. Effects of Carbon Monoxide .............................................................................. 5
E. Symptoms ....................................................................................................... 5
F. Treatment (Evacuate, Ventilate, Investigate, Take Corrective Action) ................... 6
G. Inspection ........................................................................................................ 6
H. Operation ......................................................................................................... 6
I. Boathouses, Sea Walls and Other Boats .......................................................... 6
J. Backdrafting (Station Wagon Effect) .................................................................. 7
TABLE OF CONTENTS

Table of Contents
Page 2
180/190/200 Horizon
Owners Manual
08/01
K. Cabin Appliances ..............................................................................................
L. Ventilation of Accommodation Spaces ................................................................
M. Running of Engine in Idle ....................................................................................
N. Altitude and Sea Conditions ..............................................................................
O. Portable Generator Sets ...................................................................................
P. Maintenance - Engine Performance ...................................................................
Q. Maintenance - External Conditions ....................................................................
B - 3 SAFE BOATING PRACTICES ...................................................................................... 9
A. Drugs and Alcohol .............................................................................................. 9
B. Safe Operation ................................................................................................... 9
C. Passenger Safety ............................................................................................... 9
D. Propeller ............................................................................................................ 9
E. First Aid ............................................................................................................10
F. Operation By Minors .........................................................................................10
G. Rules of the Road ........................................................................................... 10
H. Voluntary Inspection .........................................................................................10
I. Safe Boating Courses .......................................................................................10
B - 4 WATER SPORTS ........................................................................................................10
A. Water Sport Guidelines .........................................................................................10
B. Water Skiing ......................................................................................................... 11
BASIC SEAMANSHIP ................................................................................................................................1
C - 1 GENERAL ................................................................................................................... 1
A. Boating Regulations .......................................................................................... 1
B. Rules of Seamanship ........................................................................................ 1
C - 2 NAVIGATIONAL AIDS .................................................................................................. 3
A. International Association of Lighthouse Authorities System B (IALA-B) ............. 3
B. Lateral Markers .................................................................................................. 3
C. Safe Water Markers ........................................................................................... 3
D. The Uniform State Waterway Marking System ................................................... 4
E. A Special Sign .................................................................................................... 4
F. Noise ................................................................................................................. 4
C - 3 RECOMMENDED READING ....................................................................................... 4
C - 4 CONTACTS .................................................................................................................. 4
C - 5 OWNERS LOGS AND RECORDS .............................................................................. 5
C - 6 NAVIGATIONAL AIDS CHART ...................................................................................... 5
WARRANTY AND SERVICE ...................................................................................................................... 1
D - 1 FOUR WINNS WARRANTY POLICY .......................................................................... 1
D - 2 HULL STRUCTURE WARRANTY ................................................................................ 1
D - 3 WARRANTY REGISTRATION ..................................................................................... 1
D - 4 TRANSFER OF WARRANTY ...................................................................................... 1
D - 5 PRE-OWNED UNIT REGISTRATION ........................................................................... 1
D - 6 INSURANCE COVERAGE .......................................................................................... 2
D - 7 SERIAL NUMBER RECORD ....................................................................................... 2
D - PRE-DELIVERY SERVICE ......................................................................................... 2
D - 9 REPLACEMENT PARTS............................................................................................. 2
D - 10 WINNGEAR ............................................................................................................ 2

Page 3
Table of Contents180/190/200 Horizon
Owners Manual
08/01
ENGINES AND INSTRUMENTATION ......................................................................................................... 1
E - 1 GENERAL .............................................................................................................................. 1
E - 2 ENGINE EXHAUST ................................................................................................................ 1
E - 3 ENGINES ............................................................................................................................... 2
E - 4 PROPELLERS ....................................................................................................................... 2
A. Diameter .......................................................................................................................... 2
B. Pitch ................................................................................................................................ 2
C. Prop Slip ......................................................................................................................... 2
E - 5 RUNNING ANGLE & POWER TRIM/TILT ................................................................................. 3
A. Power Trim ...................................................................................................................... 3
B. Power Tilt ........................................................................................................................ 3
E - 6 ENGINE INSTRUMENTATION ................................................................................................. 3
A. Tachometer ...................................................................................................................... 4
B. Speedometer ................................................................................................................... 4
C. Temperature Gauge .......................................................................................................... 4
D. Oil Pressure Gauge ......................................................................................................... 5
E. Voltmeter ......................................................................................................................... 5
F. Fuel Gauge ...................................................................................................................... 5
G. Power Trim Gauge ........................................................................................................... 5
H. Four Winns/VDO Module Display Settings ........................................................................ 5
I. Ignition Switch ................................................................................................................. 7
J.. Emergency Stop Switch ................................................................................................... 7
K. Engine Hour Meter ...........................................................................................................
L. Alarm Systems ................................................................................................................
M. Instrument Maintenance ...................................................................................................
N. VDO Module Quick Start Card ........................................................................................... 9
CONTROL SYSTEMS ............................................................................................................................... 1
F - 1 GENERAL .............................................................................................................................. 1
F - 2 CONTROL OPERATION ......................................................................................................... 1
A. Carbureted Engines .......................................................................................................... 1
B. Fuel Injected Engines (EFI) ............................................................................................... 2
F - 3 NEUTRAL SAFETY SWITCH .................................................................................................. 2
F - 4 CONTROL SYSTEM MAINTENANCE ..................................................................................... 2
STEERING SYSTEMS ............................................................................................................................... 1
G - 1 GENERAL .............................................................................................................................. 1
A. Rotary Steering ................................................................................................................ 1
B. Tilt Steering ...................................................................................................................... 1
C. Power Steering ................................................................................................................. 1
G - 2 PROPELLER TORQUE .......................................................................................................... 2
G - 3 STEERING SYSTEM MAINTENANCE .................................................................................... 2
A. General Maintenance ....................................................................................................... 2
B. Rotary System Maintenance ............................................................................................ 2
C. Winter Storage ................................................................................................................. 3

Table of Contents
Page 4
180/190/200 Horizon
Owners Manual
08/01
ELECTRICAL SYSTEMS ........................................................................................................................... 1
H - 1 GENERAL .............................................................................................................................. 1
H - 2 BATTERY SYSTEM ............................................................................................................... 1
A. Single Battery System ..................................................................................................... 1
H - 3 12 VOLT ELECTRICAL EQUIPMENT ...................................................................................... 1
A. Helm Equipment .............................................................................................................. 1
B. Installation of Additional 12 Volt Equipment ....................................................................... 2
C. Interior Equipment ............................................................................................................ 2
H - 4 ELECTRICAL SYSTEM MAINTENANCE ................................................................................. 3
A. Battery Maintenance ........................................................................................................ 3
B. Electrical Wiring Maintenance .......................................................................................... 3
H - 5 STRAY CURRENT CORROSION ............................................................................................ 4
A. General ............................................................................................................................ 4
B. Galvanic Corrosion ........................................................................................................... 5
C. Corrosion Prevention ........................................................................................................ 5
FUEL SYSTEMS ....................................................................................................................................... 1
I - 1 GASOLINE FUEL SYSTEMS ................................................................................................. 1
A. System Testing ................................................................................................................ 1
B. Fuel Fills ......................................................................................................................... 1
C. Anti-Syphon Valves .......................................................................................................... 2
D. Fuel Gauge ...................................................................................................................... 2
E. Fuel Senders ................................................................................................................... 2
F. Fuel Filters ...................................................................................................................... 3
G. Use and Maintenance ...................................................................................................... 3
I - 2 FUEL STANDARDS ................................................................................................................ 3
A. Problems With Alcohol in Gasoline ................................................................................... 3
B. Recommendations ........................................................................................................... 4
I - 3 FUELING INSTRUCTIONS ...................................................................................................... 4
VENTILATION AND DRAINAGE SYSTEMS .............................................................................................. 1
J - 1 ENGINE COMPARTMENT VENTILATION ............................................................................... 1
A. Gravity Ventilation System ............................................................................................... 1
B. Forced Air Ventilation ....................................................................................................... 1
C. Engine Ventilation System Maintenance ........................................................................... 1
J -2 HULL DRAINAGE SYSTEMS ................................................................................................. 1
A. Transom Drain ................................................................................................................. 1
B. Bilge Pumps .................................................................................................................... 1
C. Liner Drains ..................................................................................................................... 2
D. Bilge Compartment Drainage ............................................................................................ 2
INTERIOR EQUIPMENT ............................................................................................................................ 1
K - 1 GLOVE BOX .......................................................................................................................... 1
K - 2 BUILT-IN COOLER ................................................................................................................. 1
K - 3 STEREO ................................................................................................................................ 1
K - 4 CHERRY HELM ENHANCEMENTS ....................................................................................... 1
K - 5 ANCHOR LOCKER STORAGE .............................................................................................. 2
K - 6 SKI STORAGE LOCKER ....................................................................................................... 2
K - 7 WALK-THRU DOORS ............................................................................................................ 2

Page
Table of Contents180/190/200 Horizon
Owners Manual
08/01
K - BOW FILL-IN CUSHIONS ...................................................................................................... 2
K - 9 WALK-THRU STORAGE LOCKERS ...................................................................................... 3
EXTERIOR EQUIPMENT ........................................................................................................................... 1
L - 1 RAILS & DECK HARDWARE ................................................................................................. 1
A. Rails ................................................................................................................................ 1
B. Cleats .............................................................................................................................. 1
C. Stern Rail with Tow Ring .................................................................................................. 1
D. Maintenance ...................................................................................................................... 1
L - 2 WINDSHIELDS ...................................................................................................................... 1
L - 3 SWIM PLATFORM - STERN LADDER ................................................................................... 2
L - 4 ADD-ON SWIM PLATFORM OPTION .................................................................................... 2
L - 5 ANCHOR & ANCHORING ...................................................................................................... 3
L - 6 DEPTHSOUNDER ................................................................................................................... 4
L - 7 WAKE BOARD TOWER OPTION ............................................................................................ 4
UPHOLSTERY .......................................................................................................................................... 1
M - 1 EXTERIOR SEATING ............................................................................................................. 1
A. Cockpit Tables ................................................................................................................. 1
B. Bow Seating .................................................................................................................... 1
C. Jump Seats ..................................................................................................................... 1
D. Lounger ........................................................................................................................... 2
E. Top Storage ....................................................................................................................... 2
F. Bucket Seats (Sunsport Seating Option) ......................................................................... 3
G. Sundeck (Sunsport Seating Option) ................................................................................... 4
I. Sunsport Couch................................................................................................................. 4
M - 2 EXTERIOR UPHOLSTERY CARE ........................................................................................... 4
M - 3 REPLACEMENT UPHOLSTERY ............................................................................................ 5
M - 4 CARPET CARE ..................................................................................................................... 5
A. Interior and Exterior Carpet ............................................................................................... 5
B. Cleaning and Maintenance ............................................................................................... 5
C. Stain Removal Testing ...................................................................................................... 6
D. Stain Removal Procedures ............................................................................................... 6
WEATHER COVERS ................................................................................................................................. 1
N - 1 GENERAL INFORMATION ..................................................................................................... 1
A. Convertible Top (Suntop) .................................................................................................. 1
B. Side Curtains ................................................................................................................... 2
C. Aft Curtains ..................................................................................................................... 2
D. Forward Cover .................................................................................................................. 2
E. Bimini Top (Southwest) ...................................................................................................... 2
F. Cockpit Cover .................................................................................................................... 3
G. Mooring Cover ................................................................................................................... 3
N - 2 TRAILERING .......................................................................................................................... 4
N - 3 WINTER STORAGE ............................................................................................................... 4
N - 4 MAINTENANCE ..................................................................................................................... 4
N - 5 USE OF WEATHER COVERS AND CARBON MONOXIDE .................................................... 5

Table of Contents
Page 6
180/190/200 Horizon
Owners Manual
08/01
FIBERGLASS AND HULL INFORMATION ................................................................................................ 1
O - 1 HULL DESIGN INFORMATION ................................................................................................ 1
O - 2 FIBERGLASS CONSTRUCTION ............................................................................................. 1
O - 3 EQUIPMENT INSTALLATION .................................................................................................. 1
O - 4 FIBERGLASS CARE & MAINTENANCE ................................................................................. 2
A. General Maintenance ....................................................................................................... 2
B. Weathering Effects on Gel Coat ....................................................................................... 2
C. Stains .............................................................................................................................. 3
O - 5 FIBERGLASS REPAIRS ........................................................................................................ 3
A. Scratches ........................................................................................................................ 4
B. Gouges & Cracks ............................................................................................................ 4
C. Osmotic Blistering ........................................................................................................... 5
O - 6 ANTIFOULING PAINT ............................................................................................................. 5
O - 7 HULL SUPPORT .................................................................................................................... 5
WOODWORK AND COMPOSITES ........................................................................................................... 1
P - 1 HIGH-PRESSURE LAMINATE CARE ..................................................................................... 1
P - 2 STAR BOARD ........................................................................................................................ 1
P - 3 CHERRY ENHANCEMENTS ................................................................................................. 1
GENERAL MAINTENANCE ....................................................................................................................... 1
Q - 1 WINTERIZATION .................................................................................................................... 1
A. Prior to Lifting for Winter Lay-up ....................................................................................... 1
B. After Lifting ....................................................................................................................... 1
C. Prior to Winter Storage ..................................................................................................... 1
Q - 2 ENGINE FLUSH OUT ............................................................................................................. 2
Q - 3 GENERAL MAINTENANCE SCHEDULE ................................................................................. 3
TRAILERS ................................................................................................................................................ 1
R - 1 GENERAL TRAILER INFORMATION ...................................................................................... 1
A. Regulations ...................................................................................................................... 1
B. Load Carrying Capacity ..................................................................................................... 1
C. Hitches ............................................................................................................................. 2
R - 2 TRAILER COMPONENTS ....................................................................................................... 2
A. Bunk Supports .................................................................................................................. 2
B. Tongue .............................................................................................................................. 2
C. Swivel Jack ....................................................................................................................... 3
D. Coupling Assembly ........................................................................................................... 4
E. Surge Disc Brakes ............................................................................................................ 4
F. Winch ............................................................................................................................... 5
G. Wheels ............................................................................................................................. 6
H. Spare Tire Carrier ............................................................................................................. 6
I. Lights .............................................................................................................................. 7
J. Tie-downs ......................................................................................................................... 7
R - 3 OPERATION ..........................................................................................................................
A. Hitching Trailers ...............................................................................................................
B. Backing Up With Surge Disc Brakes ................................................................................ 9

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Table of Contents180/190/200 Horizon
Owners Manual
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R - 4 TRAILERING ........................................................................................................................ 10
A. Checklist ....................................................................................................................... 10
B. Tactics ........................................................................................................................... 10
R - 5 MAINTENANCE .................................................................................................................... 11
A. Care of Exterior Finish .................................................................................................... 11
B. Bunks ............................................................................................................................. 11
C. Swivel Jack ..................................................................................................................... 11
D. Brake Actuator & Coupling Assembly .............................................................................. 11
E. Winch ............................................................................................................................. 11
F. Lights ............................................................................................................................. 11
G. Tie-downs ....................................................................................................................... 12
H. Wheels ........................................................................................................................... 12
I. Brakes ............................................................................................................................ 12
J. Bearings ......................................................................................................................... 12
R - 6 AXLE INSPECTION & REPAIRS ............................................................................................ 12
A. Removal of Hub .............................................................................................................. 13
B. Bearing/Seal Inspection and Replacement ...................................................................... 13
C. Hub Reinstallation .......................................................................................................... 13
GLOSSARY ......................................................................................................................................... 1
FLOAT PLAN ........................................................................................................................................... 1
FUEL LOG ................................................................................................................................................ 1
SERVICE LOG .......................................................................................................................................... 1
SERVICE INFORMATION ......................................................................................................................... 1
ELECTRICAL SCHEMATICS ..................................................................................................................... 1

Section A
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180/190/200 Horizon
Owner’s Manual
08/01
A - 1 GENERAL
Before starting the boat, become familiar with all of the
various systems and related operations. Be sure all
necessarysafetyequipmentison-board. Knowthe“Rules
oftheRoad”. Haveanexperiencedoperator briefyouon
thegeneraloperationof yournewboat. Performa“Pre--
Cruise Systems Check”. This manual is a part of your
boat’s equipment. Always keep it on board.
A - 2 COMPONENTSYSTEMS
Beforeyoucanreallyenjoy your boat,athoroughunder-
standing of its systems and their operation is essential.
Thismanualandtheassociated manufacturers informa-
tion are included in the owner’s packet. This informa-
tion is provided to enhanceyour knowledgeoftheboat.
Readthisinformationcarefully.
After becoming familiar with the boat and its systems,
reread this manual. Maintenance and service tips are
includedto helpkeepthe boat inlike-newcondition.
A - 3 SAFETYEQUIPMENT
Besides the equipment installed on the boat by
Four Winns, L.L.C., certain other equipment is required
forpassengersafety. AbrochurelistingtheFederalequip-
ment requirements is included in the owner’s packet or
is available through your local U.S. Coast Guard Sta-
tion. Remember that these laws are for your protection
and are minimum requirements. Check your local and
state regulations, also.
Itemslikeaseaanchor,workinganchor,extradock lines,
flarepistol,alinepermanently secured toyourringbuoy,
etc. could at some time save your passengers lives, or
saveyourboat fromdamage.
The Coast GuardAuxiliary offers a “Courtesy Examina-
tion.” This inspection will confirm the boat is equipped
with all of the necessary safety equipment.
A - 4 PASSENGERSAFETY
Youare responsible for the safetyofyourpassengersas
wellasfortheirbehaviorwhileaboard. Makesure:
1. Each passenger is properly instructed in Personal
Flotation Device (PFD) use and keeps one within
reach in case of emergency. All nonswimmers and
childrenshouldwearaPFDat alltimeswhenunder-
way.
2. Passengersdonotsitongunwales,opendecks,el-
evated pedestal seats or on seat backs when the
boatisunderway. Thiscouldcausethemtobethrown
overboardduringasuddenmaneuver.
3. Atleastone other personknows howtooperatethe
boatin caseofan emergency.
A - 5 “RULES OFTHEROAD”
As in driving an automobile, there are a few rules that
must be known if safe boating operation is to be main-
tained. TheCoastGuard,CoastGuardAuxiliary,Depart-
mentofNaturalResourcesor your local boat clubspon-
sorcoursesinboathandling,including“rulesoftheroad”.
Suchcoursesare stronglyrecommended. Booksonthis
subjectarealsoavailablefromlocallibraries.
A - 6 LIGHTNING
Whenboating,itis important to beaware ofthe weather
around you. When the weather changes for the worse,
DONOT jeopardize yoursafetybytrying to “rideoutthe
storm”. If possible, return to safe harbor and dock your
vesselimmediately.
If caught in a storm, seek shelter inside the cabin and
waitforthestormtopass. Withopenbowmodels,suntops
andcamperswillprovidesomeprotection,butshouldnot
be relied on if you are able to return to shore. Exercise
carewhenhighwinds are present!
OPERATION

Section A
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180/190/200 Horizon
Owner’s Manual
08/01
DO NOT swim or dangle legs or arms into the
water during a lightning storm. Stay out of the
water!
Lightning will seek a ground when it strikes. Avoid con-
tactwithmetalpartssuch as bowrails,controlhandle,or
windshield.
A - 7 DRUGSANDALCOHOL
Please keep in mind that along with the fun of boating
comesresponsibility. Astheowneroroperatorofa plea-
sure boat, you are obligated (morally and legally) to use
goodjudgementwhileunderwayinprovidingforthesafety
and well-being of your passengers and other boaters
aroundyou.
Acommonandflagrantviolationofgoodjudgementand
thelaw by mariners involves the use of alcoholordrugs.
Each year, about half of all accidents involving fatalities
involvetheuseof alcoholordrugs.
It is a federaloffense tooperate a boatwhile intoxicated.
Criminalpenaltiesmay includetheterminationofoperat-
ingprivilegesforuptooneyear. Manystateshavepassed
similarlaws.
Alcohol or drugs have an inhibiting effect on the judge-
ment and reactiontime of theboat operator and his/her
passengers. Heed the advice of experts and statisti-
cians...DONOTdrinkorusedrugswhenoperatingaboat.
NEVERallowanobviouslyintoxicatedpersontotakethe
helm.
Have fun in your Four Winns® boat, but also have the
good sense to be mentally alert and physically capable
ofoperatingtheboatinasafemanner.
A - 8 PRE-CRUISESYSTEMCHECK
Before leaving the dock, the following items should be
checked:
A. Before Starting The Engine
1. Checkthe weather forecast. Determine if the cruise
plannedcanbemadesafely.
2. Be sure all necessary safety equipment is on board
andoperative. This includes itemssuchasthe run-
ninglights, horn,spotlight,life saving devices,etc.
3. Check the bilge water level and bilge pump opera-
tion. Check the engine and drive fluid levels. Look
for other signs of potential problems. Check for the
scent of fuel fumes.
4. Activatethe Bilge Blower. Checkthebloweroutput.
Gasolinevaporscan explode resulting ininjury
or death. Before starting the engine, check
enginecompartmentbilgeforgasolineorvapors.
Operateblowerforfourminutes,andverifyblower
operation. ALWAYS run the blower when the
vesselis operating belowcruising speed.
5. Ensureanadequateamountoffuelisonboard.
6. Be sure you have sufficient water and other provi-
sionsonboardforthecruiseplanned.
7. Leaveawrittenmessagelistingdetailsoftheplanned
cruisewith aclosefriend ashore.
B. After Starting The Engine
1. Visibly check the engine to be sure there are no ap-
parent water or oil leaks.
2. Checkthe gauges. Makesure theoilpressure,wa-
tertemperature,voltmeter,etc.arereadingnormally.
3. Haveasafecruiseandenjoyyourself.
Alwaysbe sure toraiseand secure theanchor
prior to operating your boat. Failure to raise
and secure anchor before getting underway
couldresultindamagetoboatandevensevere
injuryordeath from a reboundinganchor.
A - 9 ENGINEOPERATIONALPROCEDURES
A. Before Starting
1. Checkthe enginecompartmentfor water, gas,and/
or oil leaks of any kind. Keep the bilge in a clean
conditiontopreventblowerandbilgepumpdamage,
andfirehazards.

Section A
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180/190/200 Horizon
Owner’s Manual
08/01
2. Check the fluid levels of the engine oil and power
steering system daily. Fill oil or steering fluid as re-
quired by the indications on the dip sticks. Refer to
theTable 1: “SAEViscosityChart”and your engine
manual included in the owner’s packet. DO NOT
USEMULTIGRADEOIL. Powersteering andpower
trim use automatic transmission fluid. Check the
fluid levels in the vertical drive units or transmission
as often as practical.
Table 1: SAE Viscosity Chart
3. Startandoperatethebilgeblowersystem foratleast
four(4)minutesbefore start-up.
4. Lowertheverticaloutdriveunits(on applicablemod-
els)makingsurethewaterintakesareunderthewater.
B. Cold Engine Start (Carbureted Engines)
1. Theengine may require priming priorto starting. To
primetheengine,proceedasfollows:
a. Place ignition switch in the OFF position.
b. Disengageshiftmechanism.
c. Move control handle to the full throttle position;
this operates accelerator pump and primes the
engine.
d. Repeatpriming,ifnecessary.
e. Returnthe controlhandleto fastidleposition.
2. Turn key switch to START position and hold until
engine starts. DO NOT hold in START position for
morethantenseconds. Incolderweather,moreprim-
ing may be necessary. However, too much priming
mayfloodengine.
IF THE LOWEST
ANTICIPATED
TEMPERATURE IS*
THE FOLLOWING
SAE VISCOSITY OILS
ARE RECOMMENDED
32O F (0o C) and above SAE 30
0O F (-18O C) to 32O F (0O C) SAE 20W-20
Below 0O F (-18OC) SAE 10W
*Temperature range you expect to operate.
Note: Use only single viscosity oils.
If engine floods:
•Disengageshift. Movehandletofullthrottle position.
•Turn key switch to the START position.
•Immediatelymovethecontrolhandleto theidleposi-
tionwhenthe engine starts.
NOTICE
Failure to move the control handle to the idle
position immediately when engine starts will al-
lowengineto“over-rev”andenginedamagecould
result. “Over-revving”engineafteroff-seasonstor-
agecouldalsodamagethewaterpumpimpeller.
When starting engine for the first time after
off-season storage, always idle engine for
one minute to allow the water pump to
prime.
3. As soon as engine starts:
a. Release key to the ON or RUN position.
b. Move control handle to the fast idle position to
warmupengine. DONOTexceed1000RPM.
NOTICE
Coldenginestarting proceduresaredifferentfor
EFIengines. Primingisnot necessary. Referto
theengineowner’smanualforadditionalinforma-
tion.
C. Warm Engine Starting
1. Movecontrolhandletotheneutraldetentposition.
2. Turn key switch to START position and hold until
engine starts, but DO NOT hold in start position for
more than ten seconds. If engine does not start, let
go momentarily, then try again.
3. As soon as engine starts, release key to the ON or
RUNposition.
NOTICE
NEVER turn key to START position when en-
gineisrunning.
NOTICE
Warm engine starting procedures are different
for EFI engines. Refer to the engine owner’s
manualforadditionalinformation.

Section A
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180/190/200 Horizon
Owner’s Manual
08/01
D. Shifting and Control Speed
NOTICE
Ifyourboatisequippedwithanon-OEM remote
control system, ask your dealer how to properly
operateit.
1. Movecontrolhandletothe neutral detent (idle) posi-
tion. This will engage neutral start switch and allow
engine to start.
DONOTshiftintoFORWARD or REVERSE un-
lessengine is running. Damageto theshiftsys-
tem could result from trying to shift without the
engine running. Carefully check function of all
control and engine systems before leaving the
dock.
2. To go FORWARD - actuate the neutral lock mecha-
nismandbrisklymovetheshifthandleforward. Throttle
movementwillbeginafterforwardgearengagement.
3. TogoinREVERSE-actuatetheneutrallockmecha-
nism and briskly move the shift handle rearward.
Throttle movement will begin after reverse gear en-
gagement.
DO NOT shift from forward to reverse when the
boatis planing.
NOTICE
DONOTshiftifenginespeed isabove800RPM.
4. To go from FORWARD to REVERSE, or REVERSE
toFORWARD; alwayspauseatNEUTRALandallow
enginespeedto return to idle.
5. Aftershiftingiscompleted,continue tomovethecon-
trolhandleslowlyinthedesireddirectiontoincrease
speed.
Any time the boat is operated, be aware of
changes in shift system operation. A sudden
increase in shift effort at the remote control
handle, or other abnormal operation, indicates
a possible problem in the shift system. If this
occurs,thefollowingprecautionsmustbetaken:
•Withenginerunningand boatsecurelytied
to the dock, shift drive into forward and re-
versetoensurethereis gear engagement.
•Whendockingtheboat,alldockingmaneu-
versmustbeperformedatslowspeed. Pay
specialattentiontoother boaters. Passen-
gers should be informed of potential prob-
lemsand precautionstaken.
If you suspect there is a problem, see your engine
manufacturer’s certified service dealer or Four Winns
dealer as soonas possible for properdiagnosis and re-
quiredserviceoradjustment. Continuedoperationcould
resultindamagetotheshiftmechanismandlossofcon-
trol.
E. Stopping Engine
1. MovecontrolhandletotheNEUTRAL position.
2. Turn ignition key to the OFF position.
NOTICE
DO NOT stop engine at speeds above idle or
“speed up”engine while turning off ignition.
Enginedamagecouldresult.
A - 10 GROUNDING ANDTOWING
Ifthe boat shouldbecomedisabled, or ifassist-
inganothercraftthatisdisabled,greatcaremust
be taken. The stress applied to a boat during
towing may become excessive. Excessive
stresscandamagethestructureoftheboatand
createasafetyhazardforthoseaboard.