FPI CEMS-2000 Series User manual

CEMS-2000Series
Gas Analysis System
User Manual
FocusedPhotonicsInc.
UMCEMS30000812100
FOCUSED PHOTONICS INC

IMPORTANT NOTICE
- I -
IMPORTANT NOTICE
About This Manual
Thank you for using the CEMS-2000 Continuous Emission Monitoring System (hereinafter
referred as “CEMS-2000 System”) supplied by Focused Photonics Inc (Hangzhou). Please read this
manual carefully before using CEMS-2000 System. This manual contains all important information
and data of the product usage. Users should follow the stipulations in this manual to ensure the
normal functioning of CEMS-2000 System. Meanwhile the caution and warning notices can help
the users to use the system correctly and obtain the accurate analysis result.
General Infomation
All the products referred in this manual have been strictly tested to guarantee their quality.
Users should follow the instructions in this manual to operate the system to ensure the safety and
efficiency of the performance and obtain the accurate analysis result. Besides, proper transportation,
storage, installation, operation and maintenance will help the system to work safely and efficiently.
This manual introduces the routine operation information of CEMS-2000. It provides accurate
operation references for technical personnel with special training or instrument operation skills (like
automation technology). Operators should correctly understand the safety and warning information
mentioned in this manual and follow the instructions during operations.
This manual describes the content like composition, operation and maintenance of CEMS2000
System in details and briefly introduces the principle, composition and performance features of each
subsystem in CEMS-2000 System. Please refer to relevant user manuals or operation instructions
for the detail information of each subsystem.
Standards
This instrument is manufactured in compliance with Q/FPI 04-2006 Enterprise Standard of
Flue Gas Analysis System and certified with State Metrology Instrument Manufacturing License.

IMPORTANT NOTICE
- II -
Caution and Warning Information
Safety is considered as the primary standard during the development, manufacturing, testing
and publication of the product referred in this manual. Please follow the instructions in this manual
to assemble, test, use and maintain the product to avoid certain losses or injuries in routine usage
due to incorrect operations.
This manual contains certain caution and warning information to ensure the personal safety
during operation and maintenance of this instrument and avoid any losses. These crucial caution and
warning information (emphasized with proper icons) provide rational advices to avoid incorrect
operations.
These information are displayed with particular icons and followed with detailed description:
Icon Description
Hint information – Common hint information during the usage of product or the
part which needs to be noticed.
Caution marks and information – Important information or parts which need
special attention to be paid.
Warning marks and information – If proper safety instructions are not followed
during the operations, it may cause incorrect measurement of the instrument or
even fatal injuries or great losses under severe circumstances.
Delivery and Transportation
The detailed delivery shall be performed subject to the terms and conditions stipulated in the
sales contract.
Please read the relevant information printed in the packing material and make sure the product
is complete and intact after opening the package. Please keep the package for use in repairing
service.

IMPORTANT NOTICE
- III -
Warranty and Maintenance
The detailed warranty and maintenance shall be performed subject to the terms and conditions
stipulated in the sales contract.
FPI offers free repairing services for the products within the warranty period and range including
product repairing, spare parts replacing, technical support and routine field service.
The free repairing services are not applying to the products which are out of warranty period or
failures or damages occur during the warranty period but cause by the following reasons including
but not limited to:
1) Incorrect use (water seepage, corrosion, fire or HV shock);
2) Force majeure (earthquake, lightening or flood);
3) Unauthorized change or modification inside the product.
4) Non-compliance of user manual or training instructions.
FPI follows the national regulations for the disposal of used or wasted products manufactured by
FPI.
Technical Support
Customer Care Telephone: [phone]
Fax: [phone]
E-MAIL: [email protected]
Web: www.fpi-inc.com
Declaration
This manual is not liable for legal responsibilities. Please refer to the relevant contract for the legal
provisions.
Focused Photonics Inc (Hangzhou) All Rights Reserved. This manual is subject to changes without
further notice. Authorized copy of this manual is prohibited.

CONTENT
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CONTENT
IMPORTANT NOTICE ....................................................................................................... I
About This Manual ....................................................................................................... I
General Infomation....................................................................................................... I
Standards...................................................................................................................... I
Caution and Warning Information.............................................................................. II
Delivery and Transportation....................................................................................... II
Warranty and Maintenance........................................................................................ III
Technical Support ...................................................................................................... III
Declaration.................................................................................................................. III
1 Compliance and Safety Information........................................................................XIII
1.1 Compliance Information ....................................................................................XIII
1.2 Product Safety....................................................................................................XIII
1.3 Immunity .............................................................................................................XIII
1.4 Emissions ...........................................................................................................XIV
2 Safety Information..................................................................................................... XV
2.1 Overview ..............................................................................................................XV
2.1.1 Conventions Used ..........................................................................................XV
2.1.2 General Requirements...................................................................................XVI
2.2 Electricity Safety ...............................................................................................XVII
2.2.1 High Voltage .................................................................................................XVII
2.2.2 Power Cable ................................................................................................XVIII
2.2.3 Tools ............................................................................................................XVIII
2.2.4 Drilling............................................................................................................XIX
2.2.5 Thunderstorm.................................................................................................XIX
2.2.6 Electrostatic ....................................................................................................XX
2.3 Fuse......................................................................................................................XX
2.4 Ultraviolet Light...................................................................................................XX
2.5 Hot Surface.........................................................................................................XXI
2.6 Miscellaneous.....................................................................................................XXI
2.6.1 Lifting Heavy Objects.....................................................................................XXI
2.6.2 Sharp Objects................................................................................................XXI
2.6.3 Binding Signal Lines ......................................................................................XXI
3 System Introduction .................................................................................................... 1
3.1 Standards............................................................................................................... 1
3.2 System Features.................................................................................................... 1
3.3 Main System Parameters...................................................................................... 2
4 System Composition ................................................................................................... 5
4.1 Gaseous Pollutants Monitoring Sub-System........................................................... 7
4.1.1 Sampling Pre-Processing System .................................................................... 7
4.1.2 OMA-2000 Spectroscopic Gas Analyzer........................................................... 8
4.2 Particulates Monitoring Sub-System................................................................... 9
4.3 Gas Parameter Monitoring Sub-System.............................................................. 9

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4.3.1 Temperature Transmitter................................................................................ 9
4.3.2 Pressure Transmitter....................................................................................... 10
4.3.3 Flow Rate Transmitter..................................................................................... 10
4.3.4 TPF-100 Temperature/Pressure/Flow Rate Integrated Transmitter............11
4.4 Data Acquisition and Processing Sub-System..................................................11
5 System Operations .................................................................................................... 13
5.1 Operation Areas................................................................................................... 13
5.2 Preparation of Running System......................................................................... 14
5.2.1 Pre-Checking................................................................................................. 14
5.2.2 Power-Up Sequence....................................................................................... 14
5.3 System Calibration.............................................................................................. 15
5.3.1 High Pressure Adjustment Bottle................................................................ 15
5.3.2 Adjusting the Flow Rate of Standard Gas................................................... 16
5.3.3 Zero Adjustment.............................................................................................. 16
5.3.4 Calibration..................................................................................................... 21
5.4 Purging................................................................................................................. 26
6 Operations of OMA-2000 Spectroscopic Gas Analyzer........................................ 27
6.1 Operation Panel................................................................................................... 27
6.2 Working Modes.................................................................................................... 31
6.2.1 Startup Mode .................................................................................................. 31
6.2.2 Normal Mode................................................................................................. 32
6.2.3 Failure Mode.................................................................................................. 32
6.3 Menu Structure of the System............................................................................ 33
6.4 Main Page............................................................................................................. 35
6.5 Instrument Setup................................................................................................. 36
4.5.1 Communication Setup.................................................................................. 37
6.5.2 Instrument Information................................................................................. 39
6.5.3 Alert Setup..................................................................................................... 40
6.5.4 Parameter Setup ........................................................................................... 41
6.5.5 Time Setup..................................................................................................... 47
6.5.6 Changing Password ..................................................................................... 47
6.5.7 System Purging ............................................................................................ 48
6.5.8 Alert Code...................................................................................................... 50
6.6 Gas Setup Page................................................................................................... 50
6.6.1 Zero Adjustment / Calibration...................................................................... 51
6.6.2 Composition Parameter ............................................................................... 54
6.6.3 Density Alert.................................................................................................. 55
6.6.4 Unit Setup...................................................................................................... 55
7 Operations of CEMS-2000 Monitoring Software ................................................... 57
7.1 System Management........................................................................................... 59
5.1.1 Logon.............................................................................................................. 59
7.1.2 Logout............................................................................................................ 60
7.1.3 Changing Password ..................................................................................... 60
7.1.4 System Logs ................................................................................................. 61
7.1.5 Log Configuration......................................................................................... 62
7.1.6 Options.......................................................................................................... 64
7.1.7 Exiting System.............................................................................................. 64
7.2 System Configuration......................................................................................... 65
5.2.1 Communication Setup..................................................................................... 65
7.2.2 Data Configuration........................................................................................ 71
7.2.3 Naming of Measuring Point ......................................................................... 78
7.2.4 Filling History Data....................................................................................... 79
7.2.5 System Configuration Information.............................................................. 80
7.3 Instrument Management..................................................................................... 81

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7.3.1 Instrument Information................................................................................. 81
7.3.2 Instrument Parameter................................................................................... 83
7.3.3 Instrument Control........................................................................................ 89
7.3.4 Instrument Alert............................................................................................ 90
7.4 System Report..................................................................................................... 94
7.4.1 Report Searching.......................................................................................... 94
7.4.2 Graphic Report.............................................................................................. 97
7.4.3 History Data..................................................................................................102
7.4.4 Report Settings............................................................................................103
7.5 System Help........................................................................................................104
5.5.1 User Manual .................................................................................................105
7.5.2 About the System ........................................................................................105
7.6 Window................................................................................................................106
8 Maintenance ............................................................................................................. 108
9 Alert Information and FAQ....................................................................................... 109
9.1 Alert Information.................................................................................................109
9.2 Frequently Asked Questions.............................................................................111
The maintenance personnel should be specially trained or instrument operation skilled
(like automation technologies) to perform the maintenance. During the maintenance the
personnel should follow the electric inspection regulations to ensure the safe of
personnel and equipments.........................................................................................111

CONTENT OF FIGURES
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CONTENT OF FIGURES
Fig 2-1 CEMS-2000 System Architecture (On-Site Mode) ..............................................................6
Fig 2-2 CEMS-2000 System Architecture (Extraction Mode)..........................................................6
Fig 2-3 CEMS-2000 System Sampling Process................................................................................8
Fig 2-4 Exterior of OMA-2000 Analyzer..........................................................................................8
Fig 2-5 LDM-100 Laser Dust Meter.................................................................................................9
Fig 2-6 Exterior of Temperature Transmitter ..................................................................................10
Fig 2-7 Exterior of Flow Rate Transmitter......................................................................................11
Fig 2-8 Exterior of TPF-100 ...........................................................................................................11
Fig 2-9 Data Acquisition and Processing Sub-System....................................................................12
Fig 3-1 OMA-2000 Spectroscopic Gas Analyzer ...........................................................................13
Fig 3-2 CEMS-2000s Monitoring Software Screen........................................................................14
Fig 3-3 System Power Switches......................................................................................................15
Fig 3-4 High Pressure Gas Bottle....................................................................................................16
Fig 3-5 Zero Adjustment on OMA-2000 Analyzer .........................................................................17
Fig 3-6 Manual Adjustment ............................................................................................................18
Fig 3-7 Zero Adjustment in Process................................................................................................18
Fig 3-8 Remote Control Menu ........................................................................................................19
Fig 3-9 Remote Control Page..........................................................................................................19
Fig 3-10 Pre-Zero Adjustment Page................................................................................................19
Fig 3-11 Calibration Parameter Menu.............................................................................................20
Fig 3-12 Calibration Parameter Settings .........................................................................................21
Fig 3-13 Zero Adjustment Page on OMA-2000 Analyzer ..............................................................22
Fig 3-14 Manual Calibration...........................................................................................................22
Fig 3-15 Calibration in Progress .....................................................................................................23
Fig 3-16 Remote Control Menu ......................................................................................................23

CONTENT OF FIGURES
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Fig 3-17 Remote Control Page........................................................................................................24
Fig 3-18 Pre-Calibration Page.........................................................................................................24
Fig 3-19 Calibration Parameter Menu.............................................................................................25
Fig 3-20 Calibration Parameter Settings .........................................................................................25
Fig 4-1 Operation Panel of OMA -2000 Optical Fiber Spectrum Analyzer....................................27
Fig 4-2 Main Page (Input Password) ..............................................................................................29
Fig 4-3 Changing Password ............................................................................................................30
Fig 4-4 Confirmation of Changing Password .................................................................................30
Fig 4-5 Instrument Working Modes ................................................................................................31
Fig 4-6 Initialization........................................................................................................................32
Fig 4-7 Menu Structure ...................................................................................................................34
Fig 4-8 Main Page...........................................................................................................................35
Fig 4-9 Password Input Page ..........................................................................................................36
Fig 4-10 Instrument Setup Page 1...................................................................................................36
Fig 4-11 Instrument Setup Page 2...................................................................................................37
Fig 4-12 Communication Setup...................................................................................................37
Fig 4-13 Baud Rate Setup ...............................................................................................................38
Fig 4-14 Instrument Address Setup.................................................................................................39
Fig 4-15 Instrument Information.....................................................................................................39
Fig 4-16 Alert Setup........................................................................................................................40
Fig 4-17 Parameter Setup 1.............................................................................................................41
Fig 4-18 Parameter Setup 2.............................................................................................................41
Fig 4-19 Spectrometer Parameter Setup..........................................................................................42
Fig 4-20 Checking Spectrum Strength ............................................................................................42
Fig 4-21 Pressure Parameter Setup .................................................................................................43
Fig 4-22 Temperature Parameter Setup...........................................................................................44
Fig 4-23 Temperature Input Method ...............................................................................................44
Fig 4-24 Humidity Parameter Setup ...............................................................................................45
Fig 4-25 Flow Rate Parameter Setup ..............................................................................................46
Fig 4-26 Temperature Control Setup...............................................................................................46
Fig 4-27 Time Setup........................................................................................................................47

CONTENT OF FIGURES
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Fig 4-28 Changing Password ..........................................................................................................48
Fig 4-29 Confirming Password .......................................................................................................48
Fig 4-30 System Purging 1..............................................................................................................49
Fig 4-31 System Purging 2..............................................................................................................49
Fig 4-32 Alert Code.........................................................................................................................50
Fig 4-33 Gas Setup..........................................................................................................................51
Fig 4-34 Zero Adjustment / Calibration Setup................................................................................52
Fig 4-35 Zero Adjustment ...............................................................................................................52
Fig 4-36 Zero Adjustment in Progress ............................................................................................53
Fig 4-37 Calibration ........................................................................................................................53
Fig 4-38 Manual Calibration in Progress ........................................................................................54
Fig 4-39 Composition Parameter Setup ..........................................................................................54
Fig 4-40 Density Alert Setup...........................................................................................................55
Fig 4-41 Unit Setup.........................................................................................................................56
Fig 5-1 Main Menu and Main Window...........................................................................................58
Fig 5-2 System Management ..........................................................................................................59
Fig 5-3 User Logon.........................................................................................................................59
Fig 5-4 User Logout........................................................................................................................60
Fig 5-5 Changing User Password....................................................................................................60
Fig 5-6 Changing Administrator Password .....................................................................................60
Fig 5-7 System logs.........................................................................................................................61
Fig 5-8 Opening Log File................................................................................................................62
Fig 5-9 Displaying System Log ......................................................................................................62
Fig 5-10 System Log Configuration ...............................................................................................63
Fig 5-11 Options .............................................................................................................................64
Fig 5-12 Exiting System .................................................................................................................64
Fig 5-13 System Configuration Menu.............................................................................................65
Fig 5-14 Communication Setup ......................................................................................................65
Fig 5-15 COM Port Configuration..................................................................................................66
Fig 5-16 Remote Output Configuration ..........................................................................................67
Fig 5-17 Configuration of Single-channel GPRS Output ...............................................................68