GAGEMAKER PD-6001 User manual

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OPERATION MANUAL

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©2009 Gagemaker, LP
OMPD-600110-00

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Contents
Introduction
Technical Support 7
Product Information and Updates 7
System Components
Component List 8
Setup Procedures
Setting Up the PD-6001 Gage 9
Zeroing the PD-6001 Gage Using Gage Blocks 13
Zeroing the PD-6001 Gage Using the MIC TRAC 16
Operating Procedures
Inspecting Parts 21
Care and Maintenance
Maintenance Tips 24
Warranty Information 24

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Congratulations! Your decision to purchase a Gagemaker product above all others on the market
demonstrates your confidence in our quality and workmanship.
To ensure the high performance and operation of our product, we urge you to use the included reference
materials. They contain important information for proper installation, setup, and use of the equipment.
Also, we recommend that you follow the care and maintenance tips in this manual to keep the equipment
working in top condition.
If your questions have not been addressed in our reference materials, contact your local
representative or a customer service representative at 713-472-7360.

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Introduction
The PD-6001 Thread Diameter Measurement Gage inspects the pitch diameter of internal threads
ranging from 6” - 24”. The pitch diameter of a thread is the size at which two parts will screw together
without exceeding product tolerance limits.
The PD-6001 gage uses contact points that are precision ground in matched sets to ANSI
specifications to ensure maximum accuracy. The contact points seat in the thread at the pitch line
during inspection and the gage’s indicator reports actual measurement readings. Each set of contact
points is interchangeable to allow measuring different thread pitches. Contact point diameters are
manufactured to tolerances of +.0002” and measurements are based on the proven three wire
inspection method and technique.
The PD-6001 includes eight extension rods that attach to the gage and allow measuring a range of
diameters up to 24”. Using different combinations of the extension rods and the fine adjustment knob
will give the PD-6001 gage the proper internal dimension for the part being inspected. The PD-6001
Gage Extension Rod Selection Chart provides minimum and maximum diameter ranges for selecting
the proper combination of extension rods for the application.
Before inspecting parts, the PD-6001 gage must be preset to a nominal predetermined dimension. For
determining the gage’s setting dimensions, gauging tolerances, and specific type of contact point for
the application, the Thread Disk for Windows program is available as an option. The PD-6001 gage can
be preset using gage blocks or the MIC TRAC MT-3000 measurement center.
To inspect parts, the contact points are placed in the threads of the part and the gage is properly
positioned by sweeping to obtain the largest indicator reading. Taking measurements in several
different locations along the entire length of the thread will detect any variations in pitch diameter. To
maintain accurate readings during use, we strongly recommended periodically zeroing gage.
Technical Support
Phone: [phone]
Hours: Monday – Friday 8AM – 5PM (CST)
Product Information and Updates
Visit our web site at: www.gagemaker.com

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System Components
Take some time to become familiar with all the parts that make up the PD-6001 gage by
reviewing the labeled diagram below. The part names are important for understanding the
operating instructions.
Component List
Item
Description
Qty
Item
Description
Qty
1 Indicator shaft 1 5 Fine adjustment knob 1
2 Indicator 1 6 Extension rod*8
3 Indicator clamp 1 7 Contact point adapter 1
4 Fine adjustment lock 1 8 Contact point 2
*PD-6001 includes 8 different sizes of extension rods ranging from 0.430” – 10.320”

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Setup Procedures
The accuracy and repeatability of your PD-6001 gage depends on the correct attachment and
set up of the components. Each of the procedures on the following pages will help you to set
up your PD-6001 gage properly.
Setting Up the PD-6001 Gage
Materials Needed:
•
PD-6001 gage
•PD-6001 Gage Extension Rod Selection Chart
•Contact points (proper pitch) •Extension rods (PDA – PDH)
•Thread Disk for Windows software •Paper clip
Setting up the PD-6001 gage, involves determining the contact point type for your application and
installing them on the gage. Entering some minimal thread information into the Thread Disk for Windows
program will provide you with the proper type contact points, gage setting dimensions, and the gauging
tolerances for your application.
1. Start the Thread Disk for Windows program.
2. Select the Thread Type and Thread Class.
3. Type the Nominal Diameter and Threads per
Inch.
4. Select the Number of Thread Starts.
5. Click the Calculate button.
6. Click the Gagemaker tab.
7. Based on the Point # displayed on the
Gagemaker screen, select the proper contact
point.
8. Print the Gagemaker screen for future
reference in determining the gage settings
and product tolerances.

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Setting Up the PD-6001 Gage (continued)
9. Inspect the contact points to ensure that they
are not damaged.
10. Screw one of the contact points into the
threaded hole in the indicator shaft. Be
sure that the contact point is fully
seated.