Fröling PT4e 100 User manual

Installation instructions
Pellet boiler PT4e 100-180 (ESP)
Translation of original German version of installation instructions for technicians.
Read and follow all instructions and safety instructions.
All errors and omissions excepted.
M2270322_en | Edition 09/05/2022

Table of Contents
ii M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP)
1 General ......................................................................................................................................................... 4
1.1 About this manual ................................................................................................................................. 4
2 Safety............................................................................................................................................................ 5
2.1 Hazard levels of warnings ..................................................................................................................... 5
2.2 Qualification of assembly staff .............................................................................................................. 6
2.3 Personal protective equipment for assembly staff ................................................................................ 6
3 Design Information...................................................................................................................................... 7
3.1 Overview of standards .......................................................................................................................... 7
3.1.1 General standards for heating systems ..................................................................................... 7
3.1.2 Standards for structural and safety devices............................................................................... 7
3.1.3 Standards for heating water....................................................................................................... 7
3.1.4 Regulations and standards for permitted fuels .......................................................................... 8
3.2 Installation and approval ....................................................................................................................... 8
3.3 Installation site ...................................................................................................................................... 8
3.4 Chimney connection/chimney system................................................................................................... 9
3.4.1 Connection line to the chimney.................................................................................................. 10
3.4.2 Measuring port ........................................................................................................................... 11
3.4.3 Draught limiter............................................................................................................................ 11
3.4.4 Explosion flap............................................................................................................................. 11
3.5 Combustion air ...................................................................................................................................... 12
3.5.1 Combustion air supply at the installation room .......................................................................... 12
3.5.2 Simultaneous operation with other air-drawing systems............................................................ 13
3.6 Domestic hot water ............................................................................................................................... 14
3.7 Pressure maintenance systems ............................................................................................................ 15
3.8 Storage tank.......................................................................................................................................... 16
3.9 Return temperature control ................................................................................................................... 16
3.10 Boiler ventilation.................................................................................................................................... 16
4 Technology .................................................................................................................................................. 17
4.1 Dimensions of the PT4e 100-180 / PT4e 100-180 ESP (Electrostatic Particle Separator)................... 17
4.2 Components and connections............................................................................................................... 19
4.3 External suction module........................................................................................................................ 20
4.4 Technical data....................................................................................................................................... 21
4.4.1 PT4e 100 - 120 .......................................................................................................................... 21
4.4.2 PT4e 100 - 120 ESP .................................................................................................................. 22
4.4.3 PT4e 140 - 150 .......................................................................................................................... 24
4.4.4 PT4e 140 - 150 ESP .................................................................................................................. 25
4.4.5 PT4e 160 - 180 .......................................................................................................................... 27
4.4.6 PT4e 160 - 180 ESP .................................................................................................................. 28
4.4.7 Boiler data for planning the flue gas system .............................................................................. 30
4.4.8 Data for planning a backup power supply.................................................................................. 31
5 Transport and storage ................................................................................................................................ 32
5.1 Delivery configuration............................................................................................................................ 32
5.2 Temporary storage................................................................................................................................ 32
5.3 Positioning............................................................................................................................................. 33
5.4 Positioning at the installation site .......................................................................................................... 34
5.4.1 Remove boiler from pallet .......................................................................................................... 34
5.4.2 Operating and maintenance areas of the equipment................................................................. 36
6 Assembly ..................................................................................................................................................... 37
6.1 Assembly overview ............................................................................................................................... 37

Table of Contents
M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP) iii
6.2 Accessories supplied ............................................................................................................................ 37
6.3 Installing the boiler ................................................................................................................................ 38
6.3.1 Levelling the boiler ..................................................................................................................... 38
6.3.2 Installing the pellet suction system ............................................................................................ 38
6.3.3 Control the return temperature control....................................................................................... 40
6.3.4 Install the line regulating valve................................................................................................... 42
6.3.5 Adjusting the height of the ash container................................................................................... 43
6.3.6 Installing the external suction module........................................................................................ 43
6.3.7 Fit the suction hoses to the boiler .............................................................................................. 45
6.3.8 Assembly information for hose lines .......................................................................................... 46
6.4 Hydraulic connection............................................................................................................................. 48
6.5 Electrical connection ............................................................................................................................. 49
6.5.1 Board overview .......................................................................................................................... 50
6.5.2 Lay the cable to the boiler controller .......................................................................................... 52
6.5.3 Connect the suction unit components........................................................................................ 53
6.5.4 Connect an individual discharge systems.................................................................................. 56
6.5.5 Connect multiple discharge systems with change-over units .................................................... 60
6.5.6 Attach the mains connection to the boiler .................................................................................. 66
6.5.7 Potential equalisation................................................................................................................. 66
6.6 Final installation steps........................................................................................................................... 67
6.6.1 Insulate the connection line ....................................................................................................... 68
6.6.2 Install the brackets for accessories............................................................................................ 69
6.6.3 Stick on an additional identification plate (applicable to T4e ESP)............................................ 69
7 Start-up......................................................................................................................................................... 70
7.1 Before commissioning / configuring the boiler ...................................................................................... 70
7.2 Initial startup.......................................................................................................................................... 71
7.2.1 Permitted fuels ........................................................................................................................... 71
7.2.2 Non-permitted fuels.................................................................................................................... 71
8 Decommissioning ....................................................................................................................................... 72
8.1 Mothballing............................................................................................................................................ 72
8.2 Disassembly.......................................................................................................................................... 72
8.3 Disposal ................................................................................................................................................ 72

1 | General
4 M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP)
1 General
Thank you for choosing a quality product from Froling. The product features a state-of-
the-art design and conforms to all currently applicable standards and testing guidelines.
Please read and observe the documentation provided and always keep it close to the
system for reference. Observing the requirements and safety information in the
documentation makes a significant contribution to safe, appropriate, environmentally
friendly and economical operation of the system.
The constant further development of our products means that there may be minor
differences from the pictures and content. If you discover any errors, please let us know:
[email protected].
Subject to technical change.
Issuing a delivery
certificate The EC Declaration of Conformity is only valid in conjunction with a delivery certificate,
which has been filled in correctly and signed as part of the commissioning process. The
original document remains at the installation site. Commissioning installers or heating
engineers are requested to return a copy of the delivery certificate together with the
guarantee card to Froling. On commissioning by FROLING Customer Service the validity
of the delivery certificate will be noted on the customer service record.
1.1 About this manual
These installation instructions contain information for the following boiler sizes of PT4e /
PT4e ESP:
100, 110, 120, 140, 150, 160, 170, 180;

Safety | 2
M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP) 5
2 Safety
2.1 Hazard levels of warnings
This documentation uses warnings with the following hazard levels to indicate direct
hazards and important safety instructions:
DANGER
The dangerous situation is imminent and if measures are not observed it will lead
to serious injury or death. You must follow the instructions!
WARNING
The dangerous situation may occur and if measures are not observed it will lead to
serious injury or death. Work with extreme care.
CAUTION
The dangerous situation may occur and if measures are not observed it will lead to
minor injuries.
NOTICE
The dangerous situation may occur and if measures are not observed it will lead to
damage to property or pollution.

2 | Safety
6 M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP)
2.2 Qualification of assembly staff
CAUTION
Assembly and installation by unqualified persons:
Risk of personal injury and damage to property
During assembly and installation:
rObserve the instructions and information in the manuals
rOnly allow appropriately qualified personnel to work on the system
Assembly, installation, initial startup and servicing must always be carried out by qualified
personnel:
- Heating technician / building technician
- Electrical installation technician
- Froling customer services
The assembly staff must have read and understood the instructions in the documentation.
2.3 Personal protective equipment for assembly staff
You must ensure that staff have the protective equipment specified by accident
prevention regulations!
▪ During transport, erection and installation:
- wear suitable work wear
- wear protective gloves
- wear safety shoes (min. protection class S1P)

Design Information | 3
M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP) 7
3 Design Information
3.1 Overview of standards
Perform installation and commissioning of the system in accordance with the local fire
and building regulations. Unless contrary to other national regulations, the latest versions
of the following standards and guidelines apply:
3.1.1 General standards for heating systems
EN 303-5 Boilers for solid fuels, manually and automatically fed combustion
systems, nominal heat output up to 500 kW
EN 12828 Heating systems in buildings - design of water-based heating
systems
EN 13384-1 Chimneys - Thermal and fluid dynamic calculation methods
Part 1: Chimneys serving one appliance
ÖNORM H 5151 Planning of central hot water heating systems with or without hot
water preparation
ÖNORM M 7510-1 Guidelines for checking central heating systems
Part 1: General requirements and one-off inspections
ÖNORM M 7510-4 Guidelines for checking central heating systems
Part 4: Simple check for heating plants for solid fuels
3.1.2 Standards for structural and safety devices
ÖNORM H 5170 Heating installation - Requirements for construction and safety
engineering, as well as fire prevention and environmental protection
ÖNORM M 7137 Compressed untreated wood – Requirements for storing pellets at
the end customer’s site
TRVB H 118 Technical directives for fire protection/prevention (Austria)
3.1.3 Standards for heating water
ÖNORM H 5195-1 Prevention of damage by corrosion and scale formation in closed
warm water heating systems at operating temperatures up to 100°C
(Austria).
VDI 2035 Prevention of damage hot water heating systems (Germany)
SWKI BT 102-01 Water quality for heating, steam, cooling and air conditioning
systems (Switzerland)
UNI 8065 Technical standard regulating hot water preparation.
DM 26.06.2015 (Ministerial Decree specifying the minimum
requirements)
Follow the instructions of this standard and any related updates.
(Italy)

3 | Design Information
8 M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP)
3.1.4 Regulations and standards for permitted fuels
1. BImSchV First Order of the German Federal Government for the
implementation of the Federal Law on Emission Protection
(Ordinance on Small and Medium Combustion Plants) in the version
published on 26 January 2010,
BGBl. JG 2010 Part I No. 4.
EN ISO 17225-2 Solid bio-fuel - Fuel specifications and classes
Part 2: Wood pellets for use in industrial and domestic systems
3.2 Installation and approval
The boiler should be operated in a closed heating system. The following standards
govern the installation:
Note on standards EN 12828 - Heating Systems in Buildings
IMPORTANT: Every heating system must be officially approved.
The appropriate supervisory authority (inspection agency) must always be informed when
installing or modifying a heating system, and authorisation must be obtained from the
building authorities:
Austria: report to the construction authorities of the community or magistrate
Germany: report new installations to an approved chimney sweep / the building
authorities.
3.3 Installation site
Requirements for the load bearing substrate:
▪ Flat, clean and dry
▪ Non-combustible and with sufficient load-bearing capacity
Conditions at the installation site:
▪ Frost-free
▪ Sufficiently well lit
▪ Free of explosive atmospheres such as flammable substances, hydrogen halides,
cleaning agents and consumables
▪ Installation at altitude higher than 2000 metres above sea level only after consultation
with the manufacturer
▪ The system must be protected against gnawing and nesting by animals (such as
rodents)
▪ No flammable materials in proximity to the system

Design Information | 3
M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP) 9
3.4 Chimney connection/chimney system
1
2
3
4
5
1Connection line to the chimney
2Measuring port
3Draught limiter
4Explosion flap (for automatic boilers)
5Thermal insulation
NOTICE!The chimney must be authorised by a smoke trap sweeper or chimney
sweep.
The entire flue gas system (chimney and connection) must be laid out as per ÖNORM /
DIN EN 13384-1 or ÖNORM M 7515 / DIN 4705-1.
The flue gas temperatures (for clean systems) and additional flue gas values can be
found in the table in the technical data.
Local regulations and other statutory regulations are also applicable.
EN 303-5 specifies that the entire flue gas system must be designed to prevent, wherever
possible, damage caused by seepage, insufficient feed pressure and condensation.
Please note within the permissible operating range of the boiler flue gas temperatures
lower than 160K above room temperature may occur.

3 | Design Information
10 M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP)
3.4.1 Connection line to the chimney
Requirements for the connection line:
▪ this should be as short as possible and follow an upward incline to the chimney (30 -
45° recommended)
▪ thermally insulated
MFeuV1) (Germany) EN 15287-1 and EN 15287-2
400
100
[mm]
D
20
23
3 x D
[mm]
D
(min. 375)
1,5 x D
(min. 200)
2
4
1. Observe the fire regulations of the respective federal state
2. Component made of flammable material
3. Nonflammable insulating material
4. Radiation shield with rear ventilation
Minimum distance from flammable substances as per MFeuV1) (Germany):
▪ 400 mm excluding thermal insulation
▪ 100 mm if at least 20 mm thermal insulation is installed
Minimum distance from flammable materials as per EN 15287-1 and EN 15287-2:
▪ 3 x nominal diameter of connection line, but at least 375 mm (NM)
▪ 1.5 x nominal diameter of connection line for radiation shield with rear ventilation, but
at least 200 mm (NM)
NOTICE!The minimum distances must be observed in accordance with the
standards and guidelines applicable in the region

Design Information | 3
M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP) 11
3.4.2 Measuring port
For emissions measurement on the system, a suitable measuring port must be installed
in the connection line between the boiler and chimney system.
2 x D
D
D
M
Upstream of the measuring port (M) there should be a straight run-in section with a length
about twice the diameter (D) of the connection line. Downstream of the measuring port
(M) there should be a straight run-out section with a length about the diameter (D) of the
connection line. The measuring port must remain closed whenever the system is in
operation.
The diameter of the measuring probe used by Froling customer service is 14 mm. To
avoid measuring errors due to the ingress of false air, the diameter of the measuring port
must not exceed 21mm.
3.4.3 Draught limiter
We generally recommend the installation of a draught limiter. A draught limiter must be
installed if the maximum permissible feed pressure as given in the boiler data for planning
the flue gas system is exceeded.
NOTICE!Install the draught limiter directly under the mouth of the flue line, as the
pressure is constantly low at this point.
3.4.4 Explosion flap
TRVB H 118 (only Austria) stipulates that an explosion flap must be installed in the
connection line to the chimney, directly next to the boiler. It should be situated in such a
way that is poses no risk to persons!

3 | Design Information
12 M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP)
3.5 Combustion air
12
4
3
1Boiler in room air-dependent operation
2Air extraction system (such as centralised dust extraction system, room ventilation)
3Under-pressure monitoring system
4Combustion air supply from outside
3.5.1 Combustion air supply at the installation room
The system is operated in open flue mode, i.e. the combustion air required to operate the
boiler is drawn from the installation room.
Requirements:
▪ Opening to the atmosphere
– Weather conditions must not affect the air flow in any way (e.g. snow and foliage)
– Cross-section area free of obstructions such as cover gratings and slats
▪ Air supply lines
– For air supply lines longer than 2 metres and where mechanical means are used
to feed combustion air, the flow rate must be calculated (maximum flow rate = 1 m/
s)
Note on standards ÖNORM H 5170 - Construction and fire protection requirements
TRVB H118 - Technical directives on fire protection/prevention

Design Information | 3
M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP) 13
3.5.2 Simultaneous operation with other air-drawing systems
Where the boiler is operated in room air-dependent mode with simultaneous operation of
other air-drawing systems (such as room ventilation), safety devices are necessary:
▪ Air pressure monitor
▪ Flue gas thermostat
▪ Window-tilting drive system, window-tilting switch
NOTICE!Clarify the safety devices with appropriate flue sweep / chimney sweep
Recommendation for room ventilation:
Use “intrinsically-safe” room ventilation systems with F classification
As a basic rule:
▪ Room under-pressure max. 8Pa
▪ Air-drawing systems must not exceed the room under-pressure value
– If the room under-pressure value is exceeded, safety equipment (under-pressure
monitoring system) is necessary
In Germany, the following additional requirement must be observed:
A gauge that monitors the negative pressure gauge (e.g. air pressure sensor P4) and is
approved by the DIBt (German Technical Authority in the Construction Sector) must be
used. This monitor tracks the maximum negative pressure of 4 Pa at the installation site.
In addition, at least one of the following three requirements must be met:
(Source: Section 4 MFeuV 2007 / 2010)
▪ Dimension the cross-section of the combustion air opening so that when the boiler is
in operation the maximum under-pressure is not exceeded (simultaneous operation)
▪ Use safety equipment that prevents simultaneous operation (alternate operation)
▪ Monitor the flue gas outlet using safety devices (such as a flue gas thermostat)
Simultaneous operation
An approved safety system (such as an air pressure monitor) ensures that during
simultaneous operation of the boiler and the air-drawing appliance the pressure
conditions are maintained. In the event of a fault, the safety system will switch off one of
the air-drawing systems.
Alternating operation
An approved safety system (such as a flue gas thermostat) ensures (e.g. by switching off
the power supply) that the boiler cannot be operated simultaneously with the air-drawing
appliance.

3 | Design Information
14 M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP)
3.6 Domestic hot water
Unless contrary to other national regulations, the latest versions of the following
standards and guidelines apply:
Austria:
Germany:
ÖNORM H 5195
VDI 2035
Switzerland:
Italy:
SWKI BT 102-01
UNI 8065
Observe the standards and also follow the recommendations below:
rAim for a pH value of between 8.2 and 10.0. If the central heating water comes into
contact with aluminium, the pH value must be between 8.2 and 9.0
rUse prepared water which complies with the standards cited above for filling and
make-up water
rAvoid leaks and use a closed heating system to maintain water quality during
operation
rWhen filling with make-up water, always bleed the filling hose before connecting, in
order to prevent air from entering the system
rThe heating water must be clear and free from substances that lead to sediments.
rWith regard to corrosion protection, the use of fully demineralised filling and make-up
water with an electrical conductivity of up to 100 µS/cm is recommended in
accordance with EN 14868
Advantages of low-salt or fully demineralised water:
▪ Complies with the applicable standards
▪ Less of a drop in output due to reduced limescale build-up
▪ Less corrosion due to fewer aggressive substances
▪ Long-term cost savings thanks to improved energy efficiency
Filling and make-up water as well as heating water in accordance with VDI 2035:
Total heat output in kW Total earth alkalis in mol/m³ (total hardness in °dH)
Specific system volume in l/kW heat output1)
≤ 20 20 to ≤40 > 40
≤ 50
specific water content
heat generator ≥ 0.3 l/kW2)
none ≤ 3.0 (16.8) < 0.05 (0.3)
≤ 50
specific water content
heat generator < 0.3 l/kW2)
(e.g. circulation water heater) and
systems with electric heating
elements
≤ 3.0 (16.8) ≤ 1.5 (8.4)
> 50 to ≤ 200 ≤ 2.0 (11.2) ≤ 1.0 (5.6)
> 200 to ≤ 600 ≤ 1.5 (8.4) < 0.05 (0.3)
> 600 < 0.05 (0.3)
1. For calculating the specific system volume, the smallest individual heating capacity is to be used for systems with several heat generators.
2. In systems with several heat generators with different specific water contents, the smallest specific water content is decisive in each case.

Design Information | 3
M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP) 15
Additional requirements for Switzerland
The filling and make-up water must be demineralised (fully purified)
▪ The water must not contain any ingredients that could settle and accumulate in the system
▪ This makes the water non-electroconductive, which prevents corrosion
▪ It also removes all the neutral salts such as chloride, sulphate and nitrate which can weaken
corrosive materials in certain conditions
If some of the system water is lost, e.g. during repairs, the make-up water must also be
demineralised. It is not enough to soften the water. The heating system must be professionally
cleaned and rinsed before filling the units.
Inspection:
▪ After eight weeks, the pH value of the water must be between 8.2 and 10.0. If the central
heating water comes into contact with aluminium, the pH value must be between 8.0 and 8.5
▪ Yearly. Values must be recorded by the owner
3.7 Pressure maintenance systems
Pressure maintenance systems in hot-water heating systems keep the required pressure
within predefined limits and balance out volume variations caused by changes in the hot-
water temperature. Two main systems are used:
Compressor-controlled pressure maintenance
In compressor-controlled pressure maintenance units, a variable air cushion in the
expansion tank is responsible for volume compensation and pressure maintenance. If the
pressure is too low, the compressor pumps air into the tank. If the pressure is too high, air
is released by means of a solenoid valve. The systems are built solely with closed-
diaphragm expansion tanks to prevent the damaging introduction of oxygen into the
heating water.
Pump-controlled pressure maintenance
A pump-controlled pressure maintenance unit essentially consists of a pressure-
maintenance pump, relief valve and an unpressurised receiving tank. The valve releases
hot water into the receiving tank if the pressure is too high. If the pressure drops below a
preset value, the pump draws water from the receiving tank and feeds it back into the
heating system. Pump-controlled pressure maintenance systems with open expansion
tanks (e.g. without a diaphragm) introduce ambient oxygen via the surface of the water,
exposing the connected system components to the risk of corrosion. These systems offer
no oxygen removal for the purposes of corrosion control as required by VDI 2035 and in
the interests of corrosion protection should not be used.

3 | Design Information
16 M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP)
3.8 Storage tank
NOTICE
In principle it is not necessary to use a storage tank for the system to run smoothly.
However we recommend that you use the system with a storage tank, as this ensures a
continuous supply of fuel in the ideal output range of the boiler.
For the correct dimensions of the storage tank and the line insulation (in accordance with
ÖNORM M 7510 or guideline UZ37) please consult your installer or Fröling.
Additional requirements for Switzerland in accordance with LRV Appendix 3, section 523
Automatic boilers for wood pellets with a rated thermal output of more than 70 kW must
be equipped with a heat accumulator of a volume of at least 25 litres per kW rated
thermal output. These dimensioning specifications apply up to 500 kW nominal heat
output.
3.9 Return temperature control
If the hot water return is below the minimum return temperature, some of the hot water
outfeed will be mixed in. This is done by the return temperature control, which is
integrated in the hydraulics on the side panel of the boiler.
3.10 Boiler ventilation
rFit the automatic ventilating valve at the highest point on the boiler or at the ventilation
connection (if present).
ÄThis ensures that air in the boiler is constantly expelled, thus preventing
malfunctions caused by air in the boiler
rCheck that the boiler ventilation is working properly
ÄAfter installation and periodically according to manufacturer’s instructions
Tip: rFit a vertical pipe as a calming section in front of the automatic ventilating valve in
such a way that the ventilating valve is positioned above the water level in the boiler
Recommendation: rFit a microbubble separator in the pipes to the boiler
ÄFollow the manufacturer's instructions!

Technology | 4
M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP) 17
4 Technology
4.1 Dimensions of the PT4e 100-180 / PT4e 100-180 ESP (Electrostatic
Particle Separator)
H2
H1
H3
B3B2L4
L1 L2
L3
B1
B4
L5
L6
Dimensi
on
Description 100-120 130-180
L1 Distance between connection to safety heat exchanger1) and front
of the boiler
mm - 850
L2 Distance between safety heat exchanger connections1) - 65
L3 Length of particle separator (optional) 550 715
L4 Distance between stoker and back of the boiler 890 1165
L5 Length of boiler 1420 1770
L6 Total length 1790 2110
B1 Width of particle separator (optional) 165 165
B2 Width, boiler 790 790
B3 Width of stoker unit 860 860
B4 Total width, including stoker unit 1650 1650
H1 Total height incl. flue gas nozzle 1790 1895
H2 Height, boiler 1740 1840
H3 Height of hose line connection 1720 1720
1. Safety heat exchanger connection on left-hand side of boiler

4 | Technology
18 M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP)
H4
B9
B6
B5
B8 B7
H5
H6 H7
H8
Dimensi
on
Description 100-120 130-180
B5 Distance between flow connection and side of boiler mm 670 655
B6 Distance between flue gas pipe connection and side of boiler 505 515
B7 Distance from rear flue gas pipe connection 1) to side of boiler 200 470
B8 Distance between return connection and side of boiler 660 655
B9 Distance between drainage connection and side of boiler 675 665
H4 Height, drainage connection 200 200
H5 Height, return connection 1135 1210
H6 Height of rear flue gas pipe connection1) 1210 1290
H7 Height, safety heat exchanger connection - 1620
H8 Height, flow connection 1545 1660
1. optional

Technology | 4
M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP) 19
4.2 Components and connections
Item Description 100-120 140-180
AFlue gas pipe connection 179 mm 199 mm
WSafety heat exchanger - ½“
CInduced draught fan -
DBoiler flow 2“
ERear flue gas pipe connection (optional) 179 mm 199 mm
FBoiler return 2“
GMixing valve for the return temperature control -
HPump for the return temperature control WILO Stratos Para
30/1-8
WILO Stratos Para
30/1-12
ILine regulating valve -
JDrainage 1“
KAsh container 55 Litres 75 Litres
LSuction hose connection (PELLETS sticker) 50 mm
MReturn-air line connection 50 mm

4 | Technology
20 M2270322_en | Installation instructions Pellet boiler PT4e 100-180 (ESP)
4.3 External suction module
B1
H1
H2
L1
1
2
Dimensi
on
Description Unit Size 1 Size 2
L1 Length of suction module mm 220 265
B1 Width of suction module 235 290
H1 Height of suction module 225 235
H2 Total height incl. hose connection 275 285
1Return-air line connection
(line to suction point)
mm 50
2Return-air line connection
(line to boiler)
50