FRÄNKISCHE profi-air 180 Manual

profi-air® 180 flat condensate pump
Installation / operating instructions
Building Technology
www.fraenkische.com

Installation / operating instructions – profi-air 180 flat condensate pump
2

Table of contents
1 General 4
1.1 Introduction 4
1.2 Safety 4
2 Intended use 5
3 Structure 5
4 Technical data 5
4.1 Device specifications 5
4.2 Capacity diagram 5
5 Installation 6
5.1 Parts overview of the entire condensate pump kit 7
5.2 Installation of the condensate pump 8
6 Warranty 11
7 Liability 11
8 Disposal 11
All information in this publication generally reflects the state of the art at the time of printing. Furthermore, considerable care was taken when preparing this
publication. Nevertheless, typesetting and translation errors cannot be entirely excluded. We also reserve the right to make changes to our products, specifications
and other data. Changes may also become necessary as a result of legal, material-related or other technological requirements, which cannot or can no longer be
considered in this publication. For this reason, we cannot assume any liability which is based solely on the data provided in this publication. The decisive role with
regard to the data on products and services is always played by the order placed, the product actually purchased and the documentation in connection with it, or the
information provided by our specialist staff in each specific individual case.
Installation / operating instructions – profi-air 180 flat condensate pump 3

Risk of personal injury
Risk of:
Q damage to equipment
Q errors while operating the device if the instructions are not complied with correctly
Q other material damage
Additional notices
Reference to other sections and/or guidelines of the manufacturer
Disposal instructions
1 General
The profi-air condensate pump reliably discharges condensate from the profi-air 180 flat ventilation unit. It is required if a free
condensate drain at a gradient of at least 2% cannot be guaranteed. The delivery includes all necessary parts to connect the
condensate pump to the ventilation unit.
1.1 Introduction
These installation and operating instructions are intended to help you install fully functional profi-air condensate pumps and
properly operate them. We recommend that you read these instructions carefully before you install and use the pump. These
installation and operating instructions can also serve as a reference for service and maintenance work and thus guarantee
smooth and ecient operation.
1.2 Safety
If used for the intended purpose, the device is safe and reliable to operate. The construction and design are state of the art
and comply with all relevant DIN/VDE regulations and safety provisions. All safety regulations, warnings and notices of these
installation and operating instructions have to be complied with; non-compliance might result in personal injury and/or damage
to the profi-air condensate pump.
1.2.2 Symbols used
1.2.1 Safety regulations
Q Connection and putting into operation of the profi-air
condensate pump must be performed by authorised and
qualified personnel only.
Q Installation of the profi-air condensate pump must be
carried out according to applicable local construction,
safety and installation regulations.
Q Changes or modifications of the profi-air condensate pump
are not permitted.
Q Keep these installation and operating instructions near the
device during the entire life of the profi-air condensate pump.
Installation / operating instructions – profi-air 180 flat condensate pump
4

0 3 6 9 12 15
15
12
9
6
3
Mini Orange
Discharge flow [l/h]
Pumping head [m]
230 V
4.1 Device specifications
4.2 Capacity diagram
Q Electric connection: 230V, 50/60Hz
Q Electric capacity: 0.17A / 16W
Q Max. discharge flow: 12l/h (with a pumping head of 0m)
2 Intended use
3 Structure
4 Technical data
The profi-air condensate pump has been designed for use with the profi-air 180 flat ventilation unit only and ensures the reliable
discharge of condensate. The profi-air condensate pump is directly connected to the control of the profi-air 180 flat ventilation unit.
Depending on the operating mode of the ventilation unit (A or B), it must always be installed on the exhaust air / fresh air side.
The profi-air condensate pump consists of a pump to discharge small amounts of condensate. The condensate pump is controlled
via a float switch. This ensures that the pump only operates if there is condensate. The delivery includes all parts to connect the
condensate pump power and condensate lines to the ventilation unit.
Q Max. pumping head: 10m
Q Max. suction head: 1m
Q Noise level: 25dB(A) (with a distance of 1m)
Installation / operating instructions – profi-air 180 flat condensate pump 5

5 Installation
In the following section, the individual installation steps will be described to ensure safe installation of the condensate pump.
Please note that the condensate pump must always be installed on the fresh air / exhaust air side
of the ventilation unit. This may vary depending on the operating mode (A or B) of the profi-air 180 flat
ventilation unit.
The condensate pump must always be installed vertically so that the float switch in the condensate
housing can operate properly.
Q Horizontal ventilation unit installation (ceiling installation) mount condensate pump on the housing wall
of the ventilation unit.
Q Vertical ventilation unit installation (wall installation) mount condensate pump below the ventilation unit
on the building wall (an on-site subconstruction is required in this case).
Installation and putting into operation of the condensate pump must be carried out by authorised and
qualified personnel and in the “dead” state of the device only. In addition, applicable local regulations
and safety provisions must be complied with.
Installation / operating instructions – profi-air 180 flat condensate pump
6

No. Description
1Pre-installed condensate pump unit
2
Pressure lines plastic bag includes:
transparent hose for pressure line, approx. 15cm long
transparent hose for pressure line, approx. 150cm long
3 x cable ties, approx. 30cm long
self-adhesive hook-and-loop fastener strip (not required for profi-air 180 flat)
3Anti-lift valve
4Transparent silicone hose for pressure compensation, approx. 200cm long
5Connection cable to connect condensate pump to profi-air 180 flat control board
6
Cable and installation accessories plastic bag includes:
2 x screws to secure the condensate pump unit to profi-air 180 flat
Y-cable to connect condensate pump to profi-air 180 flat control board
2-pin connector plug for power supply of the condensate pump
2-pin connector plug to connect condensate pump to digital input on the control board
profi-air 180 flat (high water level alarm signal)
7Inlet hose, Ø 12mm x 210mm
(only required if the profi-air 180 flat ventilation unit has been installed vertically on the wall)
8Connection nipple for inlet hose
(only required if the profi-air 180 flat ventilation unit has been installed vertically on the wall)
9Alternative condensate housing (not required for profi-air 180 flat)
1
4
7
2
5
8
5.1 Parts overview of the entire condensate pump kit
5 Installation
3
6
9
Installation / operating instructions – profi-air 180 flat condensate pump 7

A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1 →P2
[Pa]
P3 →P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/ Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20020 80 120 180
[m
3
/h]
[Pa]
Airflow
A / B
USB
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1 →P2
[Pa]
P3 →P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/ Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
max. 45° C
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1 →P2
[Pa]
P3 →P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/ Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20020 80 120 180
[m
3
/h]
[Pa]
Airflow
A / B
USB
5.2 Installation of the condensate pump
5 Installation
1
5
3
7
2
6
4
8
Installation / operating instructions – profi-air 180 flat condensate pump
8

A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1 →P2
[Pa]
P3 →P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/ Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
Mode A
Mode B
purple
grey
brown
blue
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16
J1
7
J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
5.2 Installation of the condensate pump
5 Installation
9
13
11
15
10
14
12
16
Installation / operating instructions – profi-air 180 flat condensate pump 9

Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
5 Installation
5.2 Installation of the condensate pump
17
21
19
23
18
22
20
Installation / operating instructions – profi-air 180 flat condensate pump
10