FRÄNKISCHE profi-air 180 User manual

DRAINAGE SYSTEMS
ELECTRICAL SYSTEMS
BUILDING TECHNOLOGY
INDUSTRIAL PRODUCTS
profi-air®180 flat condensate pump
Installation and operating instructions

2
FRÄNKISCHE
MBA profi-air 180 flat connection box
Table of contents
1 General
2 Intended use 4
3 Structure 4
4 Technical data
4.1 Device specifications 5
4.2 Capacity diagram 5
6 Warranty 11
8 Disposal 11
7 Liability 11
1.1 Introduction 3
1.2 Safety 3 – 4
5 Installation 6
5.1 Parts overview of the entire condensate pump kit 7
5.2 Installation of the condensate pump 8 – 10
All information in this publication generally reflects the state of the art at the time of printing. Furthermore, considerable care was taken when preparing this publication. Nevertheless, typesetting
and translation errors cannot be entirely excluded. We also reserve the right to make changes to our products, specifications and other data. Changes may also become necessary as a result of legal,
material-related or other technological requirements, which cannot or can no longer be considered in this publication. For this reason, we cannot assume any liability which is based solely on the data
provided in this publication. The decisive role with regard to the data on products and services is always played by the order placed, the product actually purchased and the documentation in connec-
tion with it, or the information provided by our specialist staff in each specific individual case.

3
FRÄNKISCHE
MBA profi-air 180 flat connection box
1 General
These installation and operating instruc-
tions are intended to help you install ful-
ly functional profi-air condensate pumps
and properly operate them. We recom-
mend that you read these instructions
carefully before you install and use the
pump. These installation and operating
instructions can also serve as a refer-
ence for service and maintenance work
and thus guarantee smooth and effi-
cient operation.
If used for the intended purpose, the
device is safe and reliable to operate.
The construction and design are state of
the art and comply with all relevant
DIN / VDE regulations and safety provi-
sions. All safety regulations, warnings
and notices of these installation and
operating instructions have to be com-
plied with; non-compliance might result
in personal injury and/or damage to the
profi-air condensate pump.
nConnection and putting into opera-
tion of the profi-air condensate pump
must be performed by authorised
and qualified personnel only.
nInstallation of the profi-air condensate
pump must be carried out accord-
ing to applicable local construction,
safety and installation regulations.
nChanges or modifications of the
profi-air condensate pump are not
permitted.
nKeep these installation and operating
instructions near the device during
the entire life of the profi-air conden-
sate pump.
The profi-air condensate pump reliably
discharges condensate from the profi-
air 180 flat ventilation unit. It is required
if a free condensate drain at a gradient
of at least 2 % cannot be guaranteed.
The delivery includes all necessary
parts to connect the condensate pump
to the ventilation unit.
1.1 Introduction
1.2 Safety
1.2.1 Safety regulations

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FRÄNKISCHE
MBA profi-air 180 flat connection box
1 General
Risk of personal injury
Risk of:
ndamage to equipment
n errors while operating the device if the instructions are not complied with
correctly
nother material damage
Additional notices
Reference to other sections and/or guidelines of the manufacturer.
Disposal instructions
1.2.2 Symbols used
2 Intended use
3 Structure
The profi-air condensate pump has
been designed for use with the profi-air
180 flat ventilation unit only and ensures
the reliable discharge of condensate.
The profi-air condensate pump is direct-
ly connected to the control of the profi-
air 180 flat ventilation unit.
Depending on the operating mode of
the ventilation unit (A or B), it must
always be installed on the exhaust air /
fresh air side.
The profi-air condensate pump consists
of a pump to discharge small amounts
of condensate. The condensate pump is
controlled via a float switch. This
ensures that the pump only operates if
there is condensate. The delivery
includes all parts to connect the conden-
sate pump power and condensate lines
to the ventilation unit.

5
FRÄNKISCHE
MBA profi-air 180 flat connection box
nElectric connection: 230 V, 50/60 Hz
nElectric capacity: 0.17 A / 16 W
nMax. discharge flow: 12 l/h (with a pumping head of 0 m)
nMax. pumping head: 10 m
nMax. suction head: 1 m
nNoise level: 25 dB(A) (with a distance of 1 m)
4 Technical data
4.1 Device specifications
4.2 Capacity diagram
0 3 6 9 12 15
15
12
9
6
3
Mini Orange
Discharge flow [l/h]
Pumping head [m]
230 V

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FRÄNKISCHE
MBA profi-air 180 flat connection box
5 Installation
In the following section, the individual installation steps will be described to ensure safe installation of the condensate pump.
Please note that the condensate pump must always be installed on the fresh air / exhaust air side of the venti-
lation unit. This may vary depending on the operating mode (A or B) of the profi-air 180 flat ventilation unit.
The condensate pump must always be installed vertically so that the float switch in the condensate housing
can operate properly.
– Horizontal ventilation unit installation (ceiling installation) mount condensate pump on the housing wall of
the ventilation unit.
– Vertical ventilation unit installation (wall installation) mount condensate pump below the ventilation unit
on the building wall (an on-site subconstruction is required in this case).
Installation and putting into operation of the condensate pump must be carried out by authorised and quali-
fied personnel and in the “dead” state of the device only. In addition, applicable local regulations and safety
provisions must be complied with.

7
FRÄNKISCHE
MBA profi-air 180 flat connection box
5 Installation
5.1 Parts overview of the entire condensate pump kit
12 3
45 6
78 9
No. Description
1Pre-installed condensate pump unit
2
Pressure lines plastic bag includes:
transparent hose for pressure line, approx. 15 cm long
transparent hose for pressure line, approx. 150 cm long
3 x cable ties, approx. 30 cm long
self-adhesive hook-and-loop fastener strip (not required for profi-air 180 flat)
3Anti-lift valve
4Transparent silicone hose for pressure compensation, approx. 200 cm long
5Connection cable to connect condensate pump to profi-air 180 flat control board
6
Cable and installation accessories plastic bag includes:
2 x screws to secure the condensate pump unit to profi-air 180 flat
Y-cable to connect condensate pump to profi-air 180 flat control board
2-pin connector plug for power supply of the condensate pump
2-pin connector plug to connect condensate pump to digital input on the control board
profi-air 180 flat (high water level alarm signal)
7Inlet hose, Ø 12 mm x 210 mm (only required if the profi-air 180 flat ventilation unit has been installed vertically on the
wall)
8Connection nipple for inlet hose (only required if the profi-air 180 flat ventilation unit has been installed vertically on the
wall)
9Alternative condensate housing (not required for profi-air 180 flat)

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FRÄNKISCHE
MBA profi-air 180 flat connection box
5 Installation
5.2 Parts overview of the condensate pump
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1 →P2
[Pa]
P3 →P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/ Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20020 80 120 180
[m
3
/h]
[Pa]
Airflow
A / B
USB
1 2
3 4
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/ Calibration/ Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
max. 45° C
5 6
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1 →P2
[Pa]
P3 →P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/ Calibration /
Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 10 0 160140 20020 80 120 180
[m
3
/h]
[Pa]
Airflow
A / B
USB
7 8

9
FRÄNKISCHE
MBA profi-air 180 flat connection box
5 Installation
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/ Calibration/ Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
11 12
13
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
14
9 10
15
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
16
Mode A
Mode B
purple
grey
brown
blue
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16
J1
7
J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +

10
FRÄNKISCHE
MBA profi-air 180 flat connection box
5 Installation
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
17
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
18
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
19 20
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
21
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
22
Digital input
J1
J19
RS485
J22
1
2
1
2
1
2
1
4
2
5
1
3
2
4
3
6
61
1234
J2
F1
T2A
B A
SW2
J4J6J7J21J8
J16J17J23
J24
J5
J9
J11
USB
ANT
LAN
BT1
– +
A
Linksversion(A)
Leftunit
unitàsinistra
P3 P1
P2 P4
P1→P2
[Pa]
P3→P4
[m
3
]
[Pa] [m
3
]
Einstellwerte/Calibration / Calibrazione
0
120
100
80
60
40
20
110
90
70
50
30
10
0
6040 100 160140 20 020 80 120 180
[m
3
/h]
[Pa]
Airflow
A/ B
USB
23

11
FRÄNKISCHE
MBA profi-air 180 flat connection box
6 Warranty
7 Liability
Deviating from the applicable GTCs,
the manufacturer grants a warranty of
24 months from the time of comple-
tion of the installation for the profi-air
Warranty expires if
nthe warranty period ends;
nthe unit is operated without a filter;
nthe condensate pump is used without a prefilter in the condensate housing;
nparts not provided by the manufacturer are installed;
nunauthorised changes or modifications to the unit are made.
condensate pump. Warranty claims
can only be asserted for material
and/or construction defects occur-
ring within the warranty period. In
case of a warranty claim, the profi-
air condensate pump may not be
removed without the prior written
consent of the manufacturer.
The profi-air condensate pump has
been developed and produced for use
in so-called comfort ventilation sys-
The manufacturer is not liable for damage attributed to the following causes:
nFailure to comply with the safety, operating and maintenance instructions stated herein.
nInstallation of spare parts not provided or stipulated by the manufacturer.
The responsibility for the use of such spare parts rests solely with the installer.
nNormal wear and tear.
tems. Any other use is considered
“improper” and can lead to damage
to the profi-air flat ventilation unit or
personal injury which the manufac-
turer cannot be held liable for.
In addition, our “General Terms and Conditions” apply as amended, available at www.fraenkische.com.
Please do not dispose of the profi-air
condensate pump with the normal
household waste; please ask your
municipal waste consulting authority
about collection points and recycling
possibilities.
8 Disposal

Rooted in Königsberg –
Our facilities in North America and Mexico:
Anderson, USA
Guanajuato, Mexico
Our facilities in Africa:
Ben Arous, Tunisia
Casablanca, Morocco
FRÄNKISCHE is an innovative, growth-
oriented, medium-sized family-owned
enterprise and industry leader in the
design, manufacturing and marketing
of technically superior corrugated pipe
systems for drainage, electrical, building
technology and industrial applications.
We currently employ about 4,200 people
worldwide. Both our many years of
experience and expertise in plastics pro-
cessing, our consulting services and the
large array of products are highly valued
by our customers.
FRÄNKISCHE is a third generation family
owned business that was established in
1906 and is now run by Otto Kirchner.
Today, we are globally represented with
production facilities and sales offices.
The proximity to our customers enables
us to develop products and solutions
that are perfectly tailored to our cus-
tomers’ needs. Our action and business
philosophy focus on our customers and
their needs and requirements for our
products.
FRÄNKISCHE – Your partner for sophis-
ticated and technologically advanced
solutions.
globally successful!
E.2389/2.01.18 DT | Subject to change without notice | Cat. no. 799.99.583 | 01/2018
FRÄNKISCHE Rohrwerke Gebr. Kirchner GmbH & Co. KG | Hellinger Str. 1 | 97486 Königsberg/Germany
Phone [phone] | Fax [phone] | [e-mail] | www.fraenkische.com
Our facilities in Europe:
Königsberg, Germany (headquarters)
Bückeburg, Germany
Schwarzheide, Germany
Okříšky, Czech Republic
St.-Leonards-on-Sea, Great Britain
Moscow, Russia
Yeles/Toledo, Spain
Torcy-le-Grand, France
Ebersbach/Fils, Germany
Hermsdorf, Germany
Mönchaltorf, Switzerland
Milan, Italy
Istanbul, Turkey
Cluj, Romania
Wels, Austria
Our facilities in Asia:
Anting/Shanghai, China
Hangzhou, China
Pune, India