Framo SD100-5 Instructions for use

No. 1000-0132-4
May99/JEB
Framo
CargoPump SD100-5 Rev.: A
Instruction for Maintenance and Repair

No. 1000
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0132
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4
May99/JEB
Page 2 of 16
INSTRUCTION FOR
MAINTENANCE AND REPAIR
FRAMO CARGO PUMP SD100-5 Rev.: A
CONTENTS Reference to associated instructions:
1.0 Sectional drawing of pump unit 1375-0027-4 Service manual STC-valve
1.1 Technical data 0290-0036-4 Installationofmechanical oil seal
0032-0357-4 Standard tool
2.0 Maintenance instruction 0032-0436-4 Special tool
2.1 Dismantling of impeller/ wear rings 0032-0437-4 Special tool, splitted pump
2.2 Dismantling of lip seal arrangement
2.3 Dismantling of mechanical oil seal
and hydraulic motor
2.4 Assembling sequence
2.5 Pressure test of pump
1.0 SECTIONAL DRAWING
Fig. 01

No. 1000
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INSTRUCTION FOR
MAINTENANCE AND REPAIR
FRAMO CARGO PUMP SD100-5 Rev.: A
1.4 TECHNICAL DATASD 100-5
PUMP TYPE: SD 100-5D*-HH***-***-*
DISCHARGE FLANGE CONNECTION: DN 100 PN 25 DIN2634
HYDRAULIC CONNECTIONS:
PRESSURE:DN 25 PN320 FRAMO
RETURN: DN 30 PN16 FRAMO
PILOT: DN10 PN320 FRAMO
AIR / INERTGAS CONNECTION:
FOR PURGING OFCOFFERDAM: FRAMO QUICK COUPLING
MAX. CONSUMPTION, 10MPUMP 0.3 NM3
FOR PURGING OFCARGOPIPE, PUMP: FRAMO QUICK COUPLING
MAX. CONSUMPTION, 10MPUMP: 1.0 NM3
HYDRAULIC OIL VOLUME IN 10M PUMP: 50 LITRE
RECOMMENDED HYDRAULIC OILS: SEE FRAMO LUBRICATIONCHART
DESIGN PRESSURE:
CARGO 25BAR
HIGH PRESSURE, HYDRAULIC: 320 BAR
RETURN PRESSURE, HYDRAULIC: 16BAR
COFFERDAM: 10BAR
WEIGHTOF PUMPAND PUMP PARTS:
PUMP COMPLETE: 10M: 350 KG
PUMP CASING: 265 KG
PUMP HEAD COMPLETE (without motor): 50KG
HYDR. MOTOR: 10KG
VOLUTECASING: 9KG
IMPELLER: 5KG

No. 1000
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INSTRUCTION FOR
MAINTENANCE AND REPAIR
FRAMO CARGO PUMP SD100-5 Rev.: A
2.0 MAINTENANCE INSTRUCTION
Before doing service on pump read the Service Manual for Cargo Pumps, Chapter 3,
Maintenance information.
2.1 Dismantling of impeller / wear rings
Standard tools Special tool
Name Name
Spanner 10 mm Snap Ring Plier
Spanner 16 mm Wrench
Spanner 17 mm Tool for impeller
Spanner 24 mm
Socket 19 mm
Socket 24 mm
Ratchet ½’’
Plastic hammer
Slide
NB! Before doing serviceon pump,
alwaysclosethehydraulic
pressure inlet valve, and purge
cofferdam. (SeePurging routine).
Loosen thebottom support.
Lift andsecure the support topipe stack.
Loosen and bendawaycheck pipe.
Fig. 02
Bottom support
Check pipe

No. 1000
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INSTRUCTION FOR
MAINTENANCE AND REPAIR
FRAMO CARGO PUMP SD100-5 Rev.: A
Remove impeller bolt by usingthe long hingedhandle (3038866) with socket (19mm). Use
impeller anti-rotating tool (3041282) to hold the impeller in position. To obtain extra forceuse
pipe (see fig.3).
Fig. 03
Lower volute casing, impeller and wear-rings inone piece.
Fig. 04
NB! Be careful when lowering thevolute casing.
The ceramic sleeveisvery brittleand may crack.
Note that drivering can fall down.
Slide/lift volute casing together with impeller and suction cover out of well.To avoid damage
on suctionwell coating, volute casingmust beplaced upon slide. Wear ringscan nowbe
replaced.

No. 1000
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INSTRUCTION FOR
MAINTENANCE AND REPAIR
FRAMO CARGO PUMP SD100-5 Rev.: A
Exploded viewofwear rings/impeller/volute casing.
Fig. 05

No. 1000
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INSTRUCTION FOR
MAINTENANCE AND REPAIR
FRAMO CARGO PUMP SD100-5 Rev.: A
2.2 Dismantling of lip seal arrangement
Standard tools Special tools
Name Name
Spanner 10 mm Assembling cylinder
Spanner 13 mm
Spanner 19 mm
Dismantle the drive ring for ceramicsleeve.
Be very careful not to damage o-ringsand ceramicsleeve.
Install assembling cylinder (3037595) tokeep ceramic sleeve in place.
Dismantle lower seal ring housing. Dismantle support ringandFRAMO double cargo seal if
necessary(consistsof two single seals).
Fig. 06
If necessaryFRAMO single cargo seal maybedismantled. Check ceramic sleeve, change
cargo sealand sleeve ifnecessary.
Fig. 07

No. 1000
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INSTRUCTION FOR
MAINTENANCE AND REPAIR
FRAMO CARGO PUMP SD100-5 Rev.: A
Exploded viewoflip sealarrangement.
Fig. 08

No. 1000
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INSTRUCTION FOR
MAINTENANCE AND REPAIR
FRAMO CARGO PUMP SD100-5 Rev.: A
2.3 Dismantling of mechanical oil seal and hydraulic motor
Standard tools Special tools
Name Name
Allen key 6 mm Assembling cylinder
Spanner 16 mm Tool for HP adaptor
Spanner 17 mm Stud bolt, 2 pcs
Snap ring plier Hexagon bolt, 2 pcs
Slide
Before further dismantling, closehydraulic valves on topcover plate
Dismantle the pump unit from
the pipe stack. Useextractor
bolts (100594,1198) when
loweringthe pump unit.
NB!
WHEN REMOVING PUMP
UNITFROM PIPESTACK BE
EXTRACAREFUL NOTTO
DAMAGE SEAL SURFACES
ON PIPESTACK AND
POSSIBLY COATING IN TANK.
USE SLIDE IN SUCTION WELL.
Fig. 09
Dismantle the pressureadapter with
tool (A285).
Fig. 10

No. 1000
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INSTRUCTION FOR
MAINTENANCE AND REPAIR
FRAMO CARGO PUMP SD100-5 Rev.: A
Turn the pump unit anddismantle the pump as described in Chapter 2.1-2.2
Remove upper sealringhousingand
hydraulic motor from pump cover.
Fig. 11
Install assembling cylinder.
Dismantle upper seal ring housing
from hydraulic motor.
If necessary, remove rotating part
ofmechanical seal.
Fig. 12