Francis Searchlights A7138 User manual

User Instruction & Installation Manual
FH380 Remote Control
1200 Watt Metal Halide Searchlight
Product Reference Number:
A7138 –Variable Speed 240v 1200w
Manufacturer’s details: Distributor details:
Manual Part Number: C27538
2.11.17 Issue: 2
Francis Searchlights Ltd
Union Road, Bolton
Lancashire, BL2 2HJ, UK
Tel: [phone]
Fax: [phone]
http://www.francis.co.uk
E-mail: [e-mail]

CONTENTS
1 - Introduction
2 - Safety Precautions
3 - Technical Information
4 - Unpacking and Installation Instructions
5 - Electrical Installation
6 - Operating Instructions
7 - Fault Finding
8 - Maintenance and Servicing
9 - Wiring Diagram & General Assembly
10 - Spare Parts List

1 - Introduction
It is imperative that this manual is read carefully and understood before
installing your equipment. For your future reference please keep this
manual in a safe place.
Thank you for specifying a product from the Francis Searchlights range. All Francis products
are designed to give complete customer satisfaction and are manufactured to the highest
engineering standards in order to ensure optimum performance and service life.
The Francis Metal Halide range combines features proven over many years’ service in the
most hazardous conditions in both marine and land installations.
In order to prolong the life and performance of your product, we recommend that you only
specify Francis Searchlights spare parts. This will also ensure that any warranties on your
equipment will not be invalidated. Information on spares ordering and parts is provided in this
manual.
Should you ever need to contact Francis Searchlights Ltd. regarding your equipment, please
quote the Product Serial Number at all times.
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2 - Safety Precautions
The following instructions must be adhered to, in order to ensure a safe working environment
and the safety of the user.
Note: When unpacking or manoeuvring the searchlight into its fixing position, suitable
lifting points must be used in order to prevent damage to the equipment or personal
injury.
◼Because of the high internal pressure within the lamp, there is a risk of explosion in either a
hot or cold state;
◼During operation this lamp emits intense UV radiation which is harmful to the eyes and
skin. Suitable protection should be worn;
◼The high luminance of the arc can cause severe damage to the eye if viewed directly.
ALWAYS wear suitable protective goggles when viewing the lamp;
◼Always use protective sleeves supplied with the lamp;
◼Should it be necessary to examine the lamp with the front bezel removed, always use a
protective shield and wear goggles to ensure a safe working environment;
◼Searchlights get hot. Never touch the unit when lit and always allow 15 to 20 minutes for
cooling down after turning the searchlight off;
◼Never place anything on or cover the searchlight when in use;
◼Ensure the lamp has cooled sufficiently before removal;
◼If undue force appears necessary to remove the lamp, the equipment should be inspected
by a competent person or contact the manufacturer;
◼When disposing of lamps, return the lamp, via the supplier, to the lamp manufacturer in its
complete packaging;
◼Due to the vast range of lamps available it may appear possible that more powerful lamps
can be used in the equipment than for which it was designed. Even when the unit will
physically accept a higher wattage or voltage lamp, this substitution is not recommended
and is dangerous. This action will also void any warranties on the equipment.
◼Always refer to the lamp manufacturer’s technical data when dealing with lamps.
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3 –Technical Information
This product has been designed to operate in accordance with the product specification. The
FH380RC 1200 watt searchlight has the following features:
◼All marine grade materials and fixings;
◼Parabolic glass reflector;
◼Powder coated & stove enamel painted;
◼385° horizontal rotation;
◼Vertical movement +30˚ -35˚º;
◼Variable speed 1-23°/sec (Pan), 1-8°/sec (Tilt);
◼RS485 connectivity & auto home positioning;
◼Remote focus facility;
◼Instant lamp re-strike. No cooling down time required;
◼Economical 1000 hour lamp life;
◼Toughened front glass;
◼Luminous flux 110000;
◼Colour temperature 6000K;
◼G.R.P. control gear protected to IP66;
The searchlight also performs to the following optical data:
◼Metal Halide light source
◼Lamp Wattage - 1200 Watts;
◼Supply voltage - 220/240V;
◼Peak Beam Candlepower –33,700,000 lux;
◼Range –5805 metres;
◼Divergence –2°;
◼Temperature range: -50°C (with heaters fitted)
In order that the searchlight operates correctly it is imperative that competent personnel are
responsible for the installation, operation and servicing of this equipment. Failure to adhere to
this advice may cause premature failure or incorrect operation of the searchlight, which may
damage the equipment or cause personal injury.
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4 - Unpacking and Installation Instructions
The following instructions should be read and fully understood prior to installing the equipment
to ensure that the correct procedures are followed, and all safety precautions are observed.
Note: If the equipment has been in storage for a considerable amount of time, it is
advisable to conduct a routine maintenance check on all parts before installation.
Safety Precautions
This equipment should not be connected to an electrical supply before being installed.
Installation procedures should be adhered to in order to ensure a safe working environment
and reduce the risk of damage or personal injury.
Preparing the Mounting Position
Mark out and drill the fixing holes through the deck (refer to drawing C21501). If anti-vibration
mounts are to be fitted, the fixing holes for the mounts should also be marked out and drilled.
Prior to manoeuvring the searchlight into its’ fixing position, the AV mounts should be fitted to
the base. When in the desired position, bolt the searchlight firmly down. On and uneven
surface it may be necessary to use a suitable sealant such as silicone, in order to ensure a
weatherproofed joint.
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5 - Electrical Installation
Note: ~
When the main power is first applied to the searchlight, the searchlight will carry out a
self-test, it will Pan to the left limit and Tilt down to the limit, once this is complete, the
searchlight will then move to the centre and horizontal, during this please do not try and
operate the searchlight while this test is being carried out. Once the searchlight is back
at centre the searchlight can then be operated normally, by pressing the Panel button on
the control panel.
For safety purposes, only competent personnel should perform the electrical installation. All
equipment should be installed to current Electrical Regulations and Standards.
In order to obtain the maximum light output from the searchlight, it is essential that the full
operating voltage of the lamp fitted be applied to the lampholder contacts.
Method of Electrical Connection
1) Disconnect the supply before working on the electrical system;
2) The searchlight must be connected to a fused electrical supply, using suitably sized cable;
3) If the searchlight is located a considerable distance from the supply, provision must be
made in the cable size in order to overcome the voltage drop.
The Control Gear should NOT be positioned know more then 5 meters away from the
Searchlight.
The following table below indicates the maximum length of cable to be used for the AC
supply cable, from the junction box to the searchlight:
Searchlight
240v 1.2Kw
Cable Size (mm²)
Distance Max
1.5
62 MTRS
2.5
101 MTRS
4.0
160 MTRS
6.0
249 MTRS
10.0
417 MTRS
4) Whenever possible cable terminations should be made below deck and with approved
terminal devices;
5) If a spare auxiliary fuse or circuit breaker is not available, one of the correct type and rating
should be fitted and connected to a positive supply. It is advisable to locate a bus bar or
main connection and avoid any direct connection to the supply:
6) For 220v AC products, the following colour coding system should be used for the customer
supply cable:
Brown - Live
Blue - Negative
Green/Yellow - Earth
Note: This equipment must be earthed.

Installation Guideline
A typical installation and connection routine for the FH380RC searchlight is as follows:
Referring to wiring diagram C27424, a supply is fed to the junction box, which then provides a
common feed to the motor gearbox, control gear, searchlight and joystick panel.
The searchlight has been pre-wired with 3 meters of cable from the motor gearbox to junction
box provided. The searchlight head is pre-wired along with the connecting cable to the motor
gearbox.
Cables required to be connected by the customer: -
2 pair twisted 0.22mm 100ohm screened cable from the joystick panel to the junction box.
5 cores 1.5mm from the control gear to the junction box.
Supply cable to the junction box.
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6 - Operating Instructions
This equipment is designed for use out of doors, in free air. Never place anything on or cover
the searchlight when in use as this may present a hazard.
Switch On
The panel is activated using the PANEL button. This will illuminate brightly when the panel is
active. Alternate operations of the PANEL button will switch the panel on and off.
Lamp Control
When the panel is active pressing the LAMP, button will switch the lamp on or off.
If the control panel is switched off with the PANEL button the lamp will switch off.
Focus Control
The lamp focus can be adjusted using the FOCUS button. Lamp focus will adjust continuously
whilst FOCUS is pressed.
Beam Direction
The beam direction can be adjusted using the joystick when the panel is active. Moving the
joystick left or right will pan the beam clockwise or anticlockwise.
Moving the joystick up or down will move the beam up or down. The speed of movement is
proportional to the movement of the joystick. It is possible to move the beam in both directions
at once by moving the joystick diagonally.
Home
The lamp can be returned to a pre-set home position. By default, this is dead ahead with the
beam level although different positions can be programmed as described below.
To send the lamp to the home position switch the panel off then press the LAMP button.
Set New Home Position
To set a new home position move the lamp to the new desired home position. Switch the panel
off then press the joystick down to its limit and press the lamp button. The current position will
now be the new home position.
Set Motion Limit (only available when Remote Focus is fitted)
The lamp travel can be limited in either axis and either direction. To set a new limit switch the
panel on and move the lamp to the desired limit position. Switch the panel off then press and
hold the focus button whilst moving the joystick full travel in the direction of the desired limit.
Hold in this position for 4 seconds. For example, to set a limit to the tilt up motion; -
1. Switch panel on and drive lamp to desired tilt up limit position.
2. Switch panel off.

3. Press and hold the FOCUS button and hold joystick in the full up position for 4
seconds.
4. Tilt up motion will now be inhibited above the current position.
Clear Motion Limits
Motion limits as set above can be cleared by switching the panel off then pressing and holding
the focus button and lamp buttons together for 10 seconds.
Adjusting Panel Illumination
The panel illumination and indicators intensity can be adjusted to suit ambient light levels. To
adjust the intensity, switch the panel on then switch it off with the PANEL button and keep the
PANEL button pressed. To increase intensity, move the joystick to the right. To decrease move
to the left. Note that the panel button must be kept depressed whilst the joystick is moved. All
indicators will illuminate whilst adjustments are performed. Adjustment is complete when the
panel button is released.
Obtaining Fault Status
Fault codes can be accessed by switching the control panel on with the PANEL button and
keeping the PANEL button pressed for 10 seconds. Fault codes are indicated by the PANEL
button flashing a number of times related to the fault. Fault codes are detailed below. If more
than one fault is present the PANEL button will indicate them in sequence.
1. Pan Limit. –Either of the pan limit switches operated. Note that this
may not actually be a fault. The LED will flash when a limit switch is
operated under normal circumstances i.e. the lamp is at the limit of
travel. This will also indicate when a variable limit is reached.
2. Tilt Limit. –Either of the tilt limit switches operated. Note that this may
not actually be a fault. The LED will flash when a limit switch is
operated under normal circumstances i.e. the lamp is at the limit of
travel. This will also indicate when a variable limit is reached.
3. Pan motor over current. –The pan motor is taking excessive current.
The motor will be disabled for a period when this occurs. Fault
indication will remain until power is removed or the fault is corrected.
4. Tilt motor over current. –The tilt motor is taking excessive current. The
motor will be disabled for a period when this occurs. Fault indication
will remain until power is removed or the fault is corrected.
5. Focus motor over current. –The focus motor is taking excessive
current. The motor will be disabled for a period when this occurs. Fault
indication will remain until power is removed or the fault is corrected.
6. FBUS interface over current. –The speed control card supplies 24VDC
to the remote-control panels. This fault indicates the 24VDC output is
taking excessive current. The FBUS supply output will switch off. To