Freedom Harris XL-200 User manual

R8000 SERIES
COMMUNICATIONS SYSTEM ANALYZER
AUTOTUNE USER GUIDE
Harris XL-200 Portable
Freedom Communication Technologies
2002 Synergy Blvd, Suite 200
Kilgore, Texas 75662
Copyright 2017 Freedom Communication Technologies
All Rights Reserved
Printed in U.S.A.
FCT-1201A

Harris XL-200 Portable Series AutoTune™ User Guide
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AUTOTUNE™ SOFTWARE LICENSE AGREEMENT
The software license agreement governing use of the R8000 Series
Communications System Analyzer AutoTune™ software is located in FCT-1365
R8000 Series Communications System Analyzer Operator’s Manual.
CREDITS
The Freedom Communication Technologies logo and Freedom Communication
Technologies are registered ® trademarks of Freedom Communication
Technologies.
Harris is a registered trademark of Harris Corporation.
OpenG License
Copyright (c) 2002, Cal-Bay Systems, Inc. <[e-mail]>
Copyright (c) 2002, Jean-Pierre Drolet <[e-mail]>
Copyright (c) 2002-2007, Jim Kring <[e-mail]>
Copyright (c) 2002-2005, Rolf Kalbermatter <[e-mail]>
Copyright (c) 2003-2004, Paul F. Sullivan <[e-mail]>
Copyright (c) 2004, Enrique Vargas <[e-mail]>
Copyright (c) 2004, Heiko Fettig <[e-mail]>
Copyright (c) 2004, Michael C. Ashe <[e-mail]>
Copyright (c) 2005-2006, MKS Instruments, Inc., author: Doug Femec
<[e-mail]>, IM dafemec
Copyright (c) 2006, JKI <[e-mail]>
Copyright (c) 2006, JKI <[e-mail]>; Authors: Jim Kring
<[e-mail]>, Philippe Guerit <[e-mail]>
Copyright (c) 2007, JKI <[e-mail]> (Author: Jim Kring
<[e-mail]>)
Copyright (c) 2008, Ton Plomp <[e-mail]>
All rights reserved.
Redistribution and use in source and binary forms, with or without modification,
are permitted provided that the following conditions are met:
- Redistributions of source code must retain the above copyright notice, this
list of conditions and the following disclaimer.
- Redistributions in binary form must reproduce the above copyright notice, this
list of conditions and the following disclaimer in the documentation and/or
other materials provided with the distribution.
- Neither the name of the SciWare, James Kring, Inc., nor the names of its
contributors may be used to endorse or promote products derived from this
software without specific prior written permission.

Harris XL-200 Portable Series AutoTune™ User Guide
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Copyright (c) 2010-2013, Moore Good Ideas, inc.
All rights reserved.
Redistribution and use in source and binary forms, with or without modification,
are permitted provided that the following conditions are met:
- Redistributions of source code must retain the above copyright notice, this
list of conditions and the following disclaimer.
- Redistributions in binary form must reproduce the above copyright notice, this
list of conditions and the following disclaimer in the documentation and/or
other materials provided with the distribution.
- Neither the name of Moore Good Ideas, Inc., nor the names of its
contributors may be used to endorse or promote products derived from this
software without specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND
CONTRIBUTORS "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT HOLDER OR
CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT
NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES;
LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION)
HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN
CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR
OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS
SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

Harris XL-200 Portable Series AutoTune™ User Guide
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TABLE OF CONTENTS
1. Introduction....................................................................................................1
2. Scope ............................................................................................................1
3. Conventions...................................................................................................1
3.1. PPM.........................................................................................................1
4. Important Notes.............................................................................................1
4.1. Required firmware ...................................................................................1
4.2. Conventional channel selection...............................................................1
4.3. Supported models....................................................................................1
5. Harris XL-200 Portable Radio Test Setup......................................................1
5.1. XL-200 Portable Test Setup.....................................................................1
6. Harris XL-200 Portable Alignment and Test Descriptions..............................2
6.1. Synthesizer Performance Test.................................................................2
6.2. TCXO Frequency.....................................................................................3
6.3. RSSI........................................................................................................4
6.4. TX Power.................................................................................................6
6.5. Tx CTCSS/CDCSS Modulation and Composite Deviation.......................7
6.6. P25 Phase 1 Tx Modulation Fidelity (C4FM) Test ...................................8
6.7. P25 Phase 1 Tx Deviation (C4FM) Test..................................................9
6.8. P25 Phase 1 Rx Sensitivity (C4FM) Test...............................................10
6.9. P25 Phase 2 Rx Sensitivity (TDMA) Test..............................................11
Basic Troubleshooting.....................................................................................12
7. Support Information.....................................................................................13
7.1. Technical Support..................................................................................13
7.2. Sales......................................................................................................13
APPENDIX A. Test Limits..............................................................................A-1
APPENDIX B. Sample Test Result Report.....................................................B-1
APPENDIX C. Revision History......................................................................C-1

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LIST OF FIGURES
Figure 5-1. XL-200 Portable Test Setup Diagram................................................1
Figure B-1. Sample Test Result Report............................................................B-2

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LIST OF TABLES
Table 6-1. Synthesizer Performance test results..................................................2
Table 6-2. Analyzer Configuration for TCXO Frequency.......................................3
Table 6-3. TCXO Frequency alignment results.....................................................3
Table 6-4. TCXO Frequency test results...............................................................3
Table 6-5. Analyzer Configuration for RSSI..........................................................4
Table 6-6. RSSI alignment results........................................................................4
Table 6-7. RSSI test results..................................................................................5
Table 6-8. Analyzer Configuration for TX Power...................................................6
Table 6-9. TX Power test results...........................................................................6
Table 6-10. Analyzer Configuration for Tx CTCSS/CDCSS Modulation test.........7
Table 6-11. Tx CTCSS/CDCSS Modulation test results .......................................7
Table 6-12. Analyzer Configuration for P25 Phase 1 Tx Tests (C4FM)................8
Table 6-13. Tx P25 Phase 1 Modulation Fidelity (C4FM) results..........................8
Table 6-14. Tx P25 Phase 1 Symbol Deviation (C4FM) results............................8
Table 6-15. Analyzer Configuration for P25 Phase 1 Tx Deviation (C4FM) test...9
Table 6-16. Tx P25 Phase 1 Deviation (C4FM) test results..................................9
Table 6-17. Analyzer Configuration for P25 Phase 1 Rx Sensitivity (C4FM) test10
Table 6-18. P25 Phase 1 Rx Sensitivity (C4FM) test results ..............................10
Table 6-19. Analyzer Configuration for P25 Phase 2 Rx Sensitivity (TDMA) test11
Table 6-20. P25 Phase 2 Rx Sensitivity (TDMA) test results..............................11
Table 6-21. Harris XL-200 Portable Series Troubleshooting Chart.....................12
Table A-1. Default Harris XL-200 Portable Limits.............................................A-2

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1. Introduction
The Freedom Communication Technologies R8000 Series Communications System
Analyzer AutoTune™ (hereafter “AutoTune”) provides an automated test and alignment
solution for supported two-way radios.
2. Scope
This document includes information regarding the tests and alignments performed for
supported radios by AutoTune. This document is restricted to radio-specific information
for Harris XL-200 Portable series radios.
Please refer to the R8000 Series Communications System Analyzer Owner’s Manual
(FCT-1365) for an overview and basic operating instructions for AutoTune itself.
3. Conventions
3.1. PPM
“ppm” is “parts per million”. This specification is generally limited to frequency-related
measurements. If the frequency units are in MHz, then the ppm specification is in Hz.
For example, a 169.075 MHz frequency with a ±1.5 ppm specification is allowed to vary
by 1.5 * 169.075 MHz, or about ±254 Hz.
4. Important Notes
4.1. Required firmware
Harris XL-200P series radios must be running XLP R02D01 firmware or later for
AutoTune to successfully run. XLP R03C09 firmware or later is required for AutoTune to
successfully run the RSSI align.
4.2. Conventional channel selection
The radio must have a conventional channel selected before AutoTune servicing
begins. A trunked channel if selected is known to cause radio communication
initialization failures.
4.3. Supported models
The following Harris XL-200 series models are supported by AutoTune:
•XL-200P

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5. Harris XL-200 Portable Radio Test Setup
In order to perform the test and alignment procedures, the XL-200 Portable radio must
be connected to the R8000 Communications System Analyzer as shown in the figure
below.
Make certain that the radio under test is configured as described in the
corresponding diagram before attempting to perform the indicated alignment
or test. Failure to do so may result in poor radio performance and/or damage
to the analyzer or radio equipment under test.
5.1. XL-200 Portable Test Setup
Refer to the diagrams below for proper test setup.
Figure 5-1. XL-200 Portable Test Setup Diagram

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6. Harris XL-200 Portable Alignment and Test Descriptions
Note: Throughout this section are references to Test Frequency that are band and
mode specific. A table of the frequencies used by each band may be found in the
respective radio service manual.
6.1. Synthesizer Performance Test
The Synthesizer Performance test checks the lock range of the synthesizer circuits.
6.1.1. Test
The radio is set to the first Rx test frequency at the lower end of the first Rx RF Band.
The user will be asked to check the radio display for an alarm message. If no alarm
message is display, the synthesizer circuit is locked. All ends of the Rx RF Bands are
tested. Next, the radio is set to the first Tx test frequency at the lower end of the first Tx
RF Band. The radio is keyed for 2 seconds. The user will be asked to check the radio
display for an alarm message. If no alarm message is display, the synthesizer circuit is
locked. All ends of the Tx RF Bands are tested.
Name
Description
Result
Pass or Fail. Synthesizer circuit locked
Frequency
Test Frequency
Synth Lock
Synthesizer circuit locked
Table 6-1. Synthesizer Performance test results

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6.2. TCXO Frequency
RF Control
Port
Frequency
Modulation
Output Level /
Attenuation
Generate
RF IN/OUT
Test Frequency
FM
-70 dBm
Monitor
RF IN/OUT
Test Frequency
FM
30 dB
Table 6-2. Analyzer Configuration for TCXO Frequency
6.2.1. Alignment
The radio is placed into Test Mode at the first Rx Test Frequency, and the analyzer is
set to generate as listed in Table 6-2. The radio is queried to tune the TCXO softpot and
returns the new softpot value. The new softpot radio is written to the radio. After
programming the new softpot value, the radio is set to the first Tx Test Frequency and
commanded to transmit. The analyzer is set to measure as listed in Table 6-2. The
frequency error is measured by the analyzer and compared to the test limits. The final
results are written to the log file.
Name
Description
Result
Pass or Fail. Frequency Error within Max Limit, Min Limit.
Frequency
Test Frequency
Freq Error
Measured frequency error
Min Limit
Minimum Limit (inclusive) for frequency error alignment
Max Limit
Maximum Limit (inclusive) for frequency error alignment
Old Softpot
Radio softpot before alignment
New Softpot
Radio softpot after alignment
Table 6-3. TCXO Frequency alignment results
6.2.2. Test
The radio is placed into Test Mode at the first Tx Test Frequency and commanded to
transmit. The analyzer is set to measure as listed Table 6-2. The frequency error is
measured by the analyzer and compared to the test limits. This process is repeated for
each Test Frequency. The final results are written to the log file.
Name
Description
Result
Pass or Fail. Frequency Error within Max Limit, Min Limit.
Frequency
Test Frequency
Freq Error
Measured frequency error
Min Limit
Minimum Limit (inclusive) for frequency error
Max Limit
Maximum Limit (inclusive) for frequency error
Softpot
Radio softpot producing the frequency error
Table 6-4. TCXO Frequency test results

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6.3. RSSI
RF Control
Port
Frequency
Modulation
Output Level /
Attenuation
Generate
RF IN/OUT
Test Freq
None
-95 dBm
Table 6-5. Analyzer Configuration for RSSI
6.3.1. Alignment
The radio is placed into Test Mode at the first Rx Test Frequency, and the analyzer is
set to generate as listed in Table 6-5. The radio RSSI level is checked without a carrier
signal for interference. If interference is detected, the radio Rx frequency and the
analyzer frequency are changed by 75kHz until there is no interference. The analyzer
RF signal is turned on. The RSSI level is measured by the radio at the RSSI softpot
limits. These RSSI measurements are used to calculate the softpot value which
matches the RSSI level to the output level of the analyzer, and the calculated softpot is
saved to the radio. The RSSI level is measured by the radio and compared to the test
limits. This process is repeated for each Test Frequency. The final results are written to
the log file.
Name
Description
Result
Pass or Fail. RSSI within Max Limit, Min Limit.
Frequency
Test Frequency
Old Softpot
Radio softpot before alignment
New Softpot
Radio softpot after alignment
RSSI
Measured frequency error
Min Limit
Minimum Limit (inclusive) for RSSI alignment
Max Limit
Maximum Limit (inclusive) for RSSI alignment
Table 6-6. RSSI alignment results
6.3.2. Test
The radio is placed into Test Mode at a Rx Test Frequency, and the analyzer is set to
generate as listed Table 6-5. The radio RSSI level is check without a carrier signal for
interference. If interference is detected, the rest of the test is skipped, and results are
written to the log file. The analyzer RF signal is turned on. The RSSI level is measured
by the radio and compared to the test limits. This process is repeated for each Test
Frequency. The final results are written to the log file.

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Name
Description
Result
Pass or Fail. Frequency Error within Max Limit, Min Limit.
Frequency
Test Frequency
RSSI Intrf
Measured RSSI level to check for interference with no RF
signal
RSSI
Measured RSSI level
Min Limit
Minimum Limit (inclusive) for RSSI
Max Limit
Maximum Limit (inclusive) for RSSI
Softpot
Radio softpot producing the RSSI
Table 6-7. RSSI test results

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6.4. TX Power
RF
Control
Port
Frequency
Modulation
Attenuation
Monitor
RF IN/OUT
Test Frequency
FM
40 dB
Table 6-8. Analyzer Configuration for TX Power
6.4.1. Test
The radio is commanded to transmit. Beginning at the first Tx Test Frequency, the
output level is measured at each TX Test Frequency, for Low and High Power, and
compared to the test limits. The final results are written to the log file.
Name
Description
Result
Pass or Fail. Power Out within Max Limit, Min Limit
Frequency
Test Frequency
Power Out
Measured radio output level
Min Limit
Minimum Limit (inclusive) for Power Out
Max Limit
Maximum Limit (inclusive) for Power Out
Table 6-9. TX Power test results

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6.5. Tx CTCSS/CDCSS Modulation and Composite Deviation
The Tx CTCSS/CDCSS Modulation test measures the radio’s CTCSS or CDCSS
deviation levels and tone or code accuracy for each test frequency.
RF
Control
Port
Frequency
Modulation
Attenuation
Dev Avg
Monitor
RF IN/OUT
Test Frequency
FM
30 dB
+/-Peak / 2
Table 6-10. Analyzer Configuration for Tx CTCSS/CDCSS Modulation test
6.5.1. Test
For each test frequency and bandwidth (Wide, Narrow, NPSPAC) supported, the radio
transmits CTCSS tones and CDCSS codes at rated deviation levels. The ±Peak / 2-
averaged deviations of these individual tones/codes and the composite levels are
measured with the analyzer for CTCSS tone or CDCSS code accuracy. The test results
are written to the log file.
Name
Description
Result
Pass or Fail. CTCSS or CDCSS deviation levels are within
limits, and CTCSS tone/CDCSS code is accurate.
Frequency
Test Frequency
CTCSS Dev
Measured CTCSS or CDCSS deviation level
Min Dev
Minimum CTCSS or CDCSS deviation level (inclusive)
Max Dev
Maximum CTCSS or CDCSS deviation level (inclusive)
Meas Tone|Meas Code
Measured CTCSS tone frequency or CDCSS code
Table 6-11. Tx CTCSS/CDCSS Modulation test results

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6.6. P25 Phase 1 Tx Tests (C4FM)
The Tx P25 Phase 1 Tx Tests (C4FM) measures the radio’s P25 Phase 1 C4FM
modulation fidelity level and symbol deviation at multiply test frequencies with a random
pattern.
RF
Control
Port
Frequency
Modulation
Attenuation
Dev Avg
Monitor
RF IN/OUT
Test Frequency
C4FM
30 dB
Peak Avg
Table 6-12. Analyzer Configuration for P25 Phase 1 Tx Tests (C4FM)
6.6.1. Test
The radio is set to a digital channel at low power at the first Tx Test Frequency and
commanded to transmit a random deviation pattern. The modulation fidelity and symbol
deviation of this tone is measured with the analyzer. This process is repeated for each
Test Frequency. The test results are written to the log file.
Name
Description
Result
Pass or Fail. Modulation fidelity is between Min Limit and Max
Limit.
Frequency
Test Frequency
Meas Mod Fidelity
Measured P25 Phase 1 C4FM modulation fidelity
Min Mod Fidelity
Minimum passable modulation fidelity level
Max Mod Fidelity
Maximum passable modulation fidelity level
Table 6-13. Tx P25 Phase 1 Modulation Fidelity (C4FM) results
Name
Description
Result
Pass or Fail. Symbol deviation is between Min Limit and Max
Limit.
Frequency
Test Frequency
Meas Sym Deviation
Measured P25 Phase 1 C4FM symbol deviation
Min Sym Deviation
Minimum symbol deviation fidelity level
Max Sym Deviation
Maximum symbol deviation fidelity level
Table 6-14. Tx P25 Phase 1 Symbol Deviation (C4FM) results

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6.7. P25 Phase 1 Tx Deviation (C4FM) Test
The Tx P25 Phase 1 Tx Deviation (C4FM) test measures the radio’s P25 Phase 1
C4FM deviation level at specific test frequencies for both High and Low Patterns.
RF
Control
Port
Frequency
Modulation
Attenuation
Dev Avg
Monitor
RF IN/OUT
Test Frequency
C4FM
30 dB
Peak Avg
Table 6-15. Analyzer Configuration for P25 Phase 1 Tx Deviation (C4FM) test
6.7.1. Test
The radio is set to a digital channel at low power at the first Tx Test Frequency and
commanded to transmit a pattern. The Peak-averaged deviation of this tone is
measured with the analyzer. This process is repeated for each Test Frequency and
High and Low patterns. The test results are written to the log file.
Name
Description
Result
Pass or Fail. Deviation is between Min Limit and Max Limit.
Frequency
Test Frequency
Meas Dev
Measured P25 Phase 1 C4FM deviation
Min Dev
Minimum passable deviation level
Max Dev
Maximum passable deviation level
Table 6-16. Tx P25 Phase 1 Deviation (C4FM) test results

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6.8. P25 Phase 1 Rx Sensitivity (C4FM) Test
The P25 Phase 1 Rx Sensitivity (C4FM) test measures the radio’s P25 Phase 1 C4FM
sensitivity level at several Rx test frequencies.
RF
Control
Port
Frequency
Modulation
Output Level
Generate
RF IN/OUT
Test Frequency
C4FM
-117 dBm
Table 6-17. Analyzer Configuration for P25 Phase 1 Rx Sensitivity (C4FM) test
6.8.1. Test
The analyzer is setup by applying the Modulation signal in Table 6-17 to the radio. The
radio is set to a digital zone and the first Rx test frequency. The radio’s reported C4FM
BER level is measured and compared against the test limits. This process is repeated
for each Test Frequency. The final results are written to the log file.
Name
Description
Result
Pass or Fail. BER level within Max Limit
Frequency
Test Frequency
BER
Radio Bit Error Rate (BER) level
Max Limit
Maximum Limit (inclusive) for Bit Error Rate (BER)
Min Limit
Minimum Limit (exclusive) for Bit Error Rate (BER)
Table 6-18. P25 Phase 1 Rx Sensitivity (C4FM) test results

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6.9. P25 Phase 2 Rx Sensitivity (TDMA) Test
The P25 Phase 2 Rx Sensitivity (TDMA) test measures the radio’s P25 Phase 2 TDMA
sensitivity level at several Rx test frequencies.
RF
Control
Port
Frequency
Modulation
Output Level
Generate
RF IN/OUT
Test Frequency
TDMA
-117 dBm
Table 6-19. Analyzer Configuration for P25 Phase 2 Rx Sensitivity (TDMA) test
6.9.1. Test
The analyzer is setup by applying the Modulation signal in Table 6-19 to the radio. The
radio is set to a digital zone at the first RX Test Frequency. The radio’s reported TDMA
BER level is measured and compared against the test limits. This process is repeated
for each Test Frequency. The final results are written to the log file.
Name
Description
Result
Pass or Fail. BER level within Max Limit
Frequency
Test Frequency
BER
Radio Bit Error Rate (BER) level
Max Limit
Maximum Limit (inclusive) for Bit Error Rate (BER)
Min Limit
Minimum Limit (exclusive) for Bit Error Rate (BER)
Table 6-20. P25 Phase 2 Rx Sensitivity (TDMA) test results

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Basic Troubleshooting
Symptom
Possible Cause
Possible Solution
Analyzer consistently fails
to communicate with radio
•Radio on a
trunking channel
•Change radio channel to a
conventional channel.
Trunking channel mode can
prevent AutoTune from
placing radio into test mode.
Analyzer consistently fails
to communicate with radio
and radio display softkeys
are blank.
•Current mission
plan corrupted
while setting
mission plan to
test mode.
•Boot radio into “Wifi
programming mode” by
pressing the PTT and Bottom
Side Button and powering up
the radio. Wait 5 seconds.
Connect the radio to RPM and
re-flash or overwrite the radio
personality.
Analyzer occasionally fails
to communicate with radio
•USB hub in use
•USB hubs are known to
occasionally prevent or drop
radio communication. Connect
the radio programming cable
directly to an analyzer USB
port.
Tx Power test power
output levels are lower
than expected.
•Cable Sweep not
enabled
•Enable Settings > System
Settings… > Cable Sweep >
Cable Sweep. Change cable
attenuation values to
correspond with the RF cable
in use. For example, if 0.5 dB
of loss expected at 100 MHz
and 1.5 dB of loss is expected
at 1 GHz, enter “-0.5 dB” as
the 100 MHz loss value and –
“1.5 dB” as the 1 GHz loss
value. Cable losses are
entered as negative values.
Table 6-21. Harris XL-200 Portable Series Troubleshooting Chart

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7. Support Information
7.1. Technical Support
Telephone/Fax: [phone]
Email: [e-mail]
Web: http://freedomcte.com/support/
7.2. Sales
Telephone/Fax: [phone]
Email: [e-mail]
Web: http://freedomcte.com/sales/