Fri-Jado TDR-M User manual

TDR-M
EN (Original Instruction) 9123827 / 1511
USER MANUAL
TDR5-M
TDR7-M
TDR8-M
WARNING
Read the instructions before using the machine.
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KEEP THIS USER MANUAL FOR FUTURE USE
© 2015 Fri-Jado BV, Etten-Leur, The Netherlands.
We advise you to contact your supplier for the guarantee period and conditions. Further we refer
to our General Terms and Conditions for Sales and Delivery that are available upon request.
The manufacturer does not accept any liability for damage or injury caused by failing to adhere to
these regulations or by not observing the usual caution or care in actions, operation, maintenance
or repair activities, even if not explicitly described in this manual.
As a result of constant commitment to improvement, it may happen that your unit deviates in detail
from what is described in this manual. For this reason, the given instructions are only a guideline
for the installation, use, maintenance and repair of the unit referred to in this manual. This manual
has been composed with the utmost care. The manufacturer shall, however, not be held
responsible for any mistakes in this manual nor for any consequences thereof. The user is allowed
to copy this manual for own use. Further all rights are reserved and nothing in this manual may be
reproduced and/or made public in any way.
Modifications:
In case of unauthorized modifications in or on the unit, every liability on the part of the
manufacturer becomes null and void.
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CONTENTS
1. INTRODUCTION..............................................................................................................6
1.1 General.............................................................................................................................6
1.2 Identification of the unit.....................................................................................................6
1.3 Pictograms and symbols...................................................................................................6
1.4 Safety instructions ............................................................................................................7
1.4.1 General........................................................................................................................7
1.4.2 Moving.........................................................................................................................8
1.4.3 Outdoor use restrictions...............................................................................................8
1.5 Hygiene ............................................................................................................................9
1.6 Service and technical support...........................................................................................9
1.7 Storage.............................................................................................................................9
1.8 Disposal............................................................................................................................9
2. DESCRIPTION OF THE UNIT........................................................................................10
2.1 Technical description......................................................................................................10
2.2 Intended use...................................................................................................................10
2.3 Accessories....................................................................................................................10
3. INSTALLATION AND FIRST USE ................................................................................. 11
3.1 Unpacking the unit..........................................................................................................11
3.2 Dismantling the pallet......................................................................................................12
3.3 Installation and positioning..............................................................................................12
3.4 First use..........................................................................................................................13
3.4.1 Metal odour ...............................................................................................................14
4. OPERATION AND USE ................................................................................................. 15
4.1 Control Panel..................................................................................................................15
4.2 Switching-on the unit.......................................................................................................16
4.3 Loading the unit..............................................................................................................16
4.3.1 Loading the rotisserie using meat forks......................................................................16
4.3.2 Loading the rotisserie using V-shape spits (accessory) .............................................18
4.3.3 Loading the rotisserie using meat baskets (accessory)..............................................18
4.3.4 Loading the rotisserie using chicken racks (accessory) .............................................19
4.3.5 Loading the rotisserie using two different accessories...............................................20
4.4 Grilling ............................................................................................................................20
4.4.1 Grilling temperature...................................................................................................20
4.4.2 Grilling time ...............................................................................................................20
4.5 Taking out the products ..................................................................................................20
4.5.1 Taking out the meat forks ..........................................................................................21
4.5.2 Taking out the V-shape spit (accessory)....................................................................21
4.5.3 Taking out the chicken racks (accessory). .................................................................21
4.5.4 Taking out the meat basket (accessory) ....................................................................21
4.6 Emptying grease drawer.................................................................................................22
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4.7 Switching-off the unit.......................................................................................................22
5. CLEANING AND MAINTENANCE.................................................................................23
5.1 Maintenance schedule....................................................................................................23
5.2 Daily Cleaning.................................................................................................................23
5.3 Weekly Cleaning.............................................................................................................24
5.4 Monthly Cleaning............................................................................................................25
5.5 Cleaning guidelines for non-stick coated surfaces ..........................................................26
6. MALFUNCTIONS AND SERVICE..................................................................................27
6.1 Replace the mains cord..................................................................................................27
6.2 Replace a lamp...............................................................................................................28
7. TECHNICAL SPECIFICATIONS .................................................................................... 29
8. ACCESSORIES..............................................................................................................30
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1. INTRODUCTION
1.1 General
This manual is intended for the user of the TDR (Turbo Deli Rotisserie). The features and controls
are being described, along with directions for the safest and most efficient use, in order to
guarantee a long life of the unit.
All pictograms, symbols and drawings in this manual apply to all TDR-M models.
1.2 Identification of the unit
The identification plate can be found on the outside of the machine, and contains the following
data:
Name of the supplier or the manufacturer
Model
Serial number
Year of construction
Voltage
Frequency
Power consumption
1.3 Pictograms and symbols
In this manual, the following pictograms and symbols are used:
WARNING
Possible physical injury or serious damage to the unit, if the instructions
are not carefully followed.
WARNING
Hazardous electrical voltage.
WARNING
Danger of getting injured by hot surfaces.
Suggestions and recommendations to simplify indicated actions.
Recycling symbol.
Direction of view symbol.
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1.4 Safety instructions
WARNING
The outside of the unit can be very hot.
WARNING
The maximum load on top of the unit may never exceed 50 kg (110 lbs).
WARNING
Risk of slippery floor: Spills may cause slippery surfaces, clean-up promptly
WARNING
Always use the brakes on both front wheels:
1.4.1 General
The user of the unit will be fully responsible for abiding the locally prevailing safety- rules and
regulations.
The unit may be operated by qualified and authorized persons only. Anyone working on or with this
unit must be familiar with the contents of this manual and carefully follow all guidelines and
instructions. Never change the order of the steps to be performed. The management must instruct
the personnel on the basis of this manual and follow all instructions and regulations.
The pictograms, labels, instructions and warning signs attached to the unit, are part of the safety
measures. They may never be covered or removed, and have to be clearly visible during the entire
lifetime of the unit.
Immediately repair or replace damaged or illegible pictograms, warnings and instructions.
To avoid short-circuiting, never clean the unit using a water hose. For cleaning instructions,
see section 5.
During the grilling process, the unit can get very hot.
When the door is opened the rotor stops and the heater is de-energized.
The unit must be cleaned regularly to ensure proper functioning and prevent fire hazard (over
heating). Especially the back of the fan plate.
The fat collecting drawer must be emptied regularly, to prevent overflow.
This appliance can be used by children aged from 8 years and above and persons with
reduced physical, sensory or mental capabilities or lack of experience and knowledge if they
have been given supervision or instruction concerning use of the appliance in a safe way and
understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
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1.4.2 Moving
When moving the unit:
Before moving the unit, first switch off the mains voltage by pulling the plug from the wall
socket and empty the fat collecting drawer. After that, cool-down the unit for at least ten
minutes.
The units equipped with wheels are not suited to pass ledges or obstacles higher than 10
mm (0.4 inch).
When moving the unit, always push at the centre of the unit. Never on top. Never at the
bottom.
Make sure that the wheels can move freely, so they never touch the power lead.
1.4.3 Outdoor use restrictions
To avoid short-circuiting, the units may not be used outdoors unprotected. Placing under a screen
is allowed.
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1.5 Hygiene
The quality of a fresh product always depends on hygiene. Especially grilling products. With the
risk of salmonella contamination –especially for chicken products –you must make sure that
grilled products can never be mixed with uncooked products. Also contact between grilled products
and hands or tools that have been in contact with raw chicken meat, must be avoided at all times.
Hands or tools that have been in contact with raw chicken meat, must be cleaned thoroughly.
1.6 Service and technical support
The electrical schematics of your unit is included. In case of malfunctions you can contact your
dealer/service agent. Make sure you have the following data available:
Model.
Serial number.
This data can be found on the identification plate.
1.7 Storage
If the unit will not be used temporarily, and will be stored, follow these instructions:
Clean the unit thoroughly.
Wrap the unit from getting dusty.
Store the unit in a dry, non-condensing environment.
1.8 Disposal
Dispose of the machine, any components or lubricants removed from it safely in
accordance with all local and national safety and environment requirements.
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2. DESCRIPTION OF THE UNIT
2.1 Technical description
The unit uses a combination of direct infra-red radiation and convection heat.
The rotor is being wheeled by a maintenance-free motor with a gear box.
The fan provides an equally divided heat. The glass panes are equipped with a heat reflecting
layer to keep the heat inside the grill.
The plating of the unit is made of stainless steel. The product contact parts are made of stainless
steel AISI 304 (eventual with PTFE coating).
The mains cable is provided with a plug.
The grilling process can be stopped by using the main switch.
2.2 Intended use
The TDR has been designed for grilling meat products. Any other use will not be regarded as
intended use.
The manufacturer accepts no liability whatsoever for loss or injury caused by failing to strictly
adhere to the safety guidelines and instructions in this manual or due to carelessness during
installation, use, maintenance and repair of the unit referred to in this manual and any of its
accessories.
Use the unit in perfect technical condition only.
2.3 Accessories
Your unit contains the following standard accessories:
Meat forks.
User manual.
For optional accessories refer to section 8.
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3. INSTALLATION AND FIRST USE
All packing materials used for this unit are suited for recycling.
After unpacking, check the state of the unit. In case of damage, store the packing material, and
contact the transporter within fifteen working days after receiving the goods.
3.1 Unpacking the unit
Your unit is packed in a plastic top cover, protective corners and a carton box around it.
All units are placed on a wooden pallet. Around the box there are two tightening straps.
1. Cut the two transportation seals from both sides
of the rotor
2. Remove the transportation block of the fat
collecting drawer
3. Remove all remaining packing materials from
the unit
4. Take off the standard accessories.
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3.2 Dismantling the pallet
For proper unpacking the unit, the pallet must be taken apart.
3.3 Installation and positioning
WARNING
Position the unit on a flat and horizontal surface. A temporally inclined plane of
maximum 5° is allowed.
The user must have sufficient freedom of movement to properly operate the unit
The minimum free distance must be at least 250 mm (10 inch).
During grilling, the glass panes will get very hot. While positioning, keep the unit out of
children’s reach.
In case of a wheeled unit, the floor must be flat and levelled.
The unit has a mains plug, and must be connected to a wall socket with the proper mains
voltage. The wall socket must be mounted by a certified electrician.
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3.4 First use
When using the unit for the first time, clean the interior thoroughly with soap suds and heat up the
unit, see section 3.4.1. After commissioning discolouration of the cooking/grilling area can occur.
The cleaning remains will find its way to the fat collection drawer, so this drawer must be cleaned
and emptied after cleaning the unit.
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Place the bottom plates in the grilling compartment.
3.4.1 Metal odour
To remove the metal odour that will appear at first use, the unit must be heated at the maximum
temperature (250°C/482°F) for at least half an hour.
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4. OPERATION AND USE
4.1 Control Panel
Button
Function
A1
Temperature selector
A2
Timer selector
A3
Mains Switch
RS
ROTOR BUTTON to Rotate the rotor
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4.2 Switching-on the unit
4.3 Loading the unit
When the door is open press the rotor button to activate the rotor. This allow easy loading or
unloading the products.
Whilst loading the unit, make sure that the rotor gets evenly loaded, so that the mass of the
products is evenly spread over de rotor, causing an equal balance. Do not allow empty meat forks,
meat baskets and chicken racks etc. in the grilling process.
4.3.1 Loading the rotisserie using meat forks
The unit will be equipped with a set of meat forks.
Whole uncut chickens should always be grilled using the meat forks. This way their
natural fat will baste each other, giving a perfectly slender cooking result.
Refer to the You-Tube movie: “Fri-Jado instruction for binding and loading chicken”.
TDR 7/TDR 8
Hole for meat
baskets
Pins for meat baskets
or chicken racks
Holes for meat forks
TDR 5
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For preparing chicken or any other poultry, you can work as follows:
1. Insert one point of the meat fork through the chest at the position of the wings.
Insert the other point through the drum sticks. Don’t forget to include the wings.
2. Leave some space between the products, for an even exposure and browning.
3. Put the meat forks onto the rotor disks in such a way that during grilling the chicken
breasts face the operator.
4. Put the points of the meat forks through the appropriate holes in the rotor disks.
5. The other end of the meat forks must be put through the corresponding holes in the
opposite rotor disk.
6. To insert the remaining meat forks in the unit, act as follows:
Switch-on the unit using the on/off button’.
With the door opened, use the rotor button to move the rotor to easily insert the next
meat fork. Keep the rotor button pressed until the rotor reaches the desired position. To
load the next meat fork, press the rotor button to rotate the rotor to the next loading
position.
Repeat these steps, until all products are loaded.
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4.3.2 Loading the rotisserie using V-shape spits (accessory)
If you are using V-shape spits act as follows:
Place the skewer into the small outside hole on the rotor end plate on your left (as you face
the oven). The back of the V-shape spit should be pointing towards you.
Fit the other end on the spit into the small corresponding holes on the rotor end plate on your
right (as you face the oven).
Make sure the spit is level. If spit is not level make sure you are using the correct holes on
the rotor end plates.
4.3.3 Loading the rotisserie using meat baskets (accessory)
If you are using meat baskets, act as follows:
With the TDR 5 you must stick the ends of the meat baskets through the appropriate holes of
the rotor disks.
With the TDR 7 and TDR 8 you must attach the meat baskets to the appropriate pins.
type for TDR-8 is shown
Whilst loading the unit with meat baskets, you must see to it, that the rotor gets evenly
loaded, so that the mass of the products is evenly spread over de rotor, causing an equal
balance.
Also see to it that no meat parts are sticking out of the baskets.
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type for TDR 7 / TDR 8 is shown
4.3.4 Loading the rotisserie using chicken racks (accessory)
When using chicken racks, you can use the principle as described in section 4.3.3.
For preparing chicken or any other poultry in the racks, you can use Picture 1 as an example.
Picture 1
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4.3.5 Loading the rotisserie using two different accessories.
WARNING
After loading the rotor, at least make ONE full rotation, and check whether the rotor
can spin without obstructions.
If you want to load the unit using two different accessories at the same time, always fill the rotor
with ONE accessory fewer than the maximum allowed quantity. See to it that accessories of the
same type are placed consecutively.
Example
For both TDR 5 and TDR 5 + 5: 1 meat fork + 2 meat baskets consecutively.
4.4 Grilling
Grilling time depends on a number of factors:
The ambient temperature and draft in the direct vicinity of the unit.
Grilling temperature.
The initial product temperature.
The sort of meat (fat or lean) and with or without additives.
The mass and shape of the product.
The total amount of meat to be grilled in one grilling cycle.
The end result.
4.4.1 Grilling temperature
Set the grilling temperature by turning the thermostat knob.
4.4.2 Grilling time
Set the grilling time by turning the timer knob. The unit starts instantly.
4.5 Taking out the products
WARNING
After the grilling, the interior of the unit and the glass panes are very hot.
Always use oven gloves when taking out the meat forks or other accessories.
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