Fri-Jado Turbo Deli Rotisserie TDR 5m User manual

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Service Manual Turbo Deli RotisserieII form 9120929 rev. 04/2021
Turbo Deli Rotisserie
- NOTICE -
This manual is prepared for the use of trained Service Technicians and should
not be used by those not properly qualified. If you have attended a training
for this product, you may be qualified to perform all the procedures in this
manual.
This manual is not intended to be all encompassing. If you have not attended a
training for this product, you should read, in its entirety, the repair procedure
you wish to perform to determine if you have the necessary tools, instru-
ments and skills required to perform the procedure. Procedures for which you
do not have the necessary tools, instruments and skills should be performed
by a trained technician.
Reproduction or other use of this Manual, without the express written consent of
Fri-Jado, is prohibited.
SERVICE MANUAL
MODELS
TDR 5m
TDR 5p
TDR 8 m
TDR 8 p/i
Model TDR 8 p

Page 2 Service Manual Turbo Deli RotisseriePKII form 9120929 rev. 04/2021
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Service Manual Turbo Deli RotisserieII form 9120929 rev. 04/2021
Versions
Version Issue date
dd/mm/yy
Remarks
2020 Merging of previous manuals from TDR m, TDR p and TDR i.
Addition of TDRp with 9192400 pcb board
20210430 30-04-2021 First release

INDEX
Page 4
TABLE OF CONTENTS
Service Manual Turbo Deli RotisseriePKII form 9120929 rev. 04/2021
Index .......................................................................................................................................................... 4
General technical data.............................................................................................................................. 6
Technical Data ....................................................................................................................................... 6
Programming instructions TDR p............................................................................................................. 7
Connecting mains power ...................................................................................................................... 7
Overview of control panel .................................................................................................................... 7
Switching on .......................................................................................................................................... 7
Entering the Manager or Service menu ............................................................................................... 8
The USB option read and store (cook books or parameters).......................................................... 10
The USB option transfer (error log and parameter settings)........................................................... 10
Files on the USB drive (strict rules) ..................................................................................................... 11
Updating software TDRp.................................................................................................................... 11
Manager and Service parameters ....................................................................................................... 13
Description of parameters................................................................................................................... 14
The automatic cook correction ........................................................................................................... 16
Default parameters EUR...................................................................................................................... 17
TDR i Programming instructions........................................................................................................... 19
MEnu settings TDRac ....................................................................................................................... 19
MEnu settings TDR-i ........................................................................................................................ 20
First Settings and Diagnostic Tools TDR-i ................................................................................... 21
I/O test TDR-i ....................................................................................................................................... 22
Updating software TDR-i.................................................................................................................... 23
Default parameters Version 6.01.27 TDR-i ........................................................................................ 24
Service procedures.................................................................................................................................. 26
Access to service parts TDR-p (2020)................................................................................................... 26
Access to service parts stacked units................................................................................................... 27
Operating panel (general) .................................................................................................................. 28
CPU board ............................................................................................................................................ 28
Broken buzzer...................................................................................................................................... 29
Keypad.................................................................................................................................................. 29
Door switch .......................................................................................................................................... 30
Rotor switch ......................................................................................................................................... 30
Replacing a lamp ................................................................................................................................. 31
lamp holder.......................................................................................................................................... 31
Blower motor....................................................................................................................................... 32
Heating element.................................................................................................................................. 33
Rotor drive motor................................................................................................................................ 34
High limit thermostat.......................................................................................................................... 36
PT 1000 sensor...................................................................................................................................... 36
Door inside........................................................................................................................................... 37
Door outside ........................................................................................................................................ 37
Electrical tests.......................................................................................................................................... 38
Measuring the heating elements....................................................................................................... 38
Measuring the Blowers....................................................................................................................... 38
Measuring the Rotor (drive) motor ................................................................................................... 40
Measuring the 500W lamp................................................................................................................. 40
Measuring the PT1000 sensor ............................................................................................................ 40
Trouble shooting ..................................................................................................................................... 41
Overview of error codes TDR-p........................................................................................................... 41
Error 55 explanation............................................................................................................................ 42
Trouble shooting by Symptom............................................................................................................ 43
Trouble shooting by part / function. .................................................................................................. 45

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TABLE OF CONTENTS
Service Manual Turbo Deli RotisserieII form 9120929 rev. 04/2021
Trouble shooting the TDW warmer.................................................................................................... 49
Exploded views and partslists ............................................................................................................... 50
TDRp, Electrical parts.......................................................................................................................... 50
TDRp, Parts list Electrical parts........................................................................................................... 51
TDR-p/I Connectors and wiring ........................................................................................................... 52
TDR-p/I Parts list Connectors and wiring ............................................................................................ 53
TDR-p/I, Electrical parts untill serial number 100097687.................................................................. 54
TDR-p/I, Parts list Electrical parts untill serial number 100097687................................................... 55
TDRm, Electrical parts......................................................................................................................... 56
TDRm, Parts list Electrical parts ......................................................................................................... 57
TDr Doors ............................................................................................................................................ 58
TDr Parts list Doors ............................................................................................................................. 59
TDR Illumination................................................................................................................................. 60
TDR Parts list Illumination.................................................................................................................. 61
TDR 5 Rotor......................................................................................................................................... 62
TDR 7/8 Rotor...................................................................................................................................... 62
TDR 5 Parts list Rotor.......................................................................................................................... 63
TDR 5 Heating..................................................................................................................................... 64
TDR 7/8 Heating.................................................................................................................................. 64
TDR 5/7/8 Parts list Heating................................................................................................................ 65
TDR 5 Sheet metal .............................................................................................................................. 66
TDR 5 Parts list Sheet metal ............................................................................................................... 67
TDR 7/8 Sheet metal ........................................................................................................................... 68
TDR 7/8 Parts list Sheet metal ............................................................................................................ 69
Fasteners............................................................................................................................................... 70
Electrical diagrams ................................................................................................................................. 72
Circuit diagram TDR 5P and 8p (from serial nr. 100097688) ............................................................. 72
Wiring diagram TDR 5P and 8p (from serial nr. 100097688)............................................................ 73
Overview of CPU board....................................................................................................................... 74
Overview of Power & I/O board (from serial nr. 100097688) ........................................................... 75
Circuit diagram TDR 5P and 8p (Untill serial nr. 100097687) ........................................................... 76
Wiring diagram TDR 5P and 8p (untill serial nr. 100097687) ........................................................... 77
Circuit diagram TDR 5m and 8m......................................................................................................... 78
Wiring diagram TDR 5m and 8m ........................................................................................................ 79
Circuit diagram TDW 5 ........................................................................................................................ 80
Circuit diagram TDW 8 ........................................................................................................................ 80
Wiring diagram TDW 5........................................................................................................................ 81
Wiring diagram TDW 8........................................................................................................................ 81
Electrical diagrams (before May 2014)................................................................................................. 82
Circuit diagram TDR 5P and 8p (untill serial number 100067527)................................................... 82
Wiring diagram TDR 5P and 8p (untill serial number 100067527) .................................................. 83
Circuit diagram TDR 5P and 8p (untill 01-07-2012) .......................................................................... 84
Wiring diagram TDR 5P and 8p (untill 01-07-2012).......................................................................... 85
Circuit diagram TDR 5m and 8m (untill 01-07-2012) ........................................................................ 86
Wiring diagram TDR 5P and 8p (untill 01-07-2012).......................................................................... 87

Page 6 Service Manual Turbo Deli RotisseriePKII form 9120929 rev. 04/2021
This manual covers the TDR electric oven models.
All of the information, illustrations and specifications contained in this manual are based on the
latest product information available at the time of printing.
GENERAL TECHNICAL DATA
TECHNICAL DATA
European Models TDR 5 TDR 8 TDR 5+5 TDR 8+8
Dimensions
- Width 835 mm 995 mm 835 mm 995 mm
- Depth 710 mm 830 mm 710 mm 830 mm
- Height 895 mm 1050 mm 1775 mm 2080 mm
Weight
- Gross 160 kg 210 kg 300 kg 425 kg
- Net 130 kg 185 kg 266 kg 375 kg
Maximum ambient temperature 35 °C 35 °C 35 °C 35 °C
Sound pressure < 70 dB(A) < 70 dB(A) < 70 dB(A) < 70 dB(A)
Electrical installation
- Voltage 3N~ 400/230
V
3N~
400/230 V
3N~ 400/230 V 3N~
400/230 V
- Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
- Required power 6.6 kW 10,5 kW 13.2 kW 21 kW
- Max. nom. current 10.0 A 15.5 A 20 A 31 A
Plug CEE-form
16 A
CEE-form
16 A
CEE-form 32 A CEE-form
32 A
Length of power cable approx. 2,20 m 2,20 m 2,20 m 2,20 m
American Models TDR 5 TDR 7 TDR 5+5 TDR 7+7
Dimensions
- Width 33 inch 39 ¼ inch 33 inch 39 ¼ inch
- Depth 28 inch 32 ¾ inch 28 inch 32 ¾ inch
- Height 35 ¼ inch 41 ¼ inch 70 inch 82 inch
Weight
- Gross 353 lbs 463 lbs 661 lbs 937 lbs
- Net 287 lbs 408 lbs 586 lbs 827 lbs
Maximum ambient temperature 95 °F 95 °F 95 °F 95 °F
Sound pressure < 70 dB(A) < 70 dB(A) < 70 dB(A) < 70 dB(A)
Electrical installation
- Voltage 3~ 208 V 3~ 208 V 3~ 208 V 3~ 208 V
- Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
- Required power 6.6 kW 10.5 kW 2x 6.6 kW 2x 10.5 kW
- Max. nom. current 18.9 A 30.8 A 2x 18.9 A 2x 30.8 A
Plug NEMA15-30P NEMA 15-
50P
2x NEMA 15-
30P
2x NEMA
15-50P
Length of power cable approx. 75 inch 75 inch 75 inch (2x) 75 inch (2x)
Tools
• Standard set of tools.
• Metric wrenches, sockets and hex socket key wren-
ches.
• Multi-meter and AC current clamp meter.
• Temperature tester.
• Insulation value tester (Megger).
• Field Service Grounding Kit.

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Service Manual Turbo Deli RotisserieII form 9120929 rev. 04/2021
CONNECTING MAINS POWER
PROGRAMMING INSTRUCTIONS TDR P
Push to switch on. (push 3 seconds to switch off)
The following messages appear.
Note the software version (firmware)
Key Function
ON / OFF Switching the unit on / off (3 sec)
UNDO Go back to previous menu
LIST Recipe / Programming modus
FORWARD One step ahead in choice / setting
OK Acknowledge a function or change
BACK One step back in choice / setting
ROTOR Switching the rotor ON
Functional keys are lit. In this case only the On / Off key. (mains is connected)
Messages on screen when connecting mains power.
Note the bootloader version.
SWITCHING ON
OVERVIEW OF CONTROL PANEL
Rotisserie in “ON” position.
The keys are only il-
luminated when more than
2 programs are stored.
Bootloader (Vx.xx.xx) Bootloader (Vx.xx.xx)
No USB stick found
Starting application
Bootloader (Vx.xx.xx)
Loading application
In progress ...%
Parameters init OK
Read language files
Bootloader (Vx.xx.xx)
Checking CRC
In progress ...%
Interface P Eco
TDR
Version x.x.x
Chicken
98 99 1 223 4 6 6 7

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PROGRAMMING INSTRUCTIONS
Service Manual Turbo Deli RotisseriePKII form 9120929 rev. 04/2021
4 8 7 8
default 1 1 1 1
ENTERING THE MANAGER OR SERVICE MENU
Entering the manager menu Entering the service menu
Choose figure
and confirm (4x)
Choose figure
and confirm (4x)
5 sec.
The following options appear on the
bottom line.
Usb - Programming- Parameters- Change
pin- Clock- Transfer- Version.
Select an option with and confirm
with
The following options appear on the
bottom line.
Usb - Function- Parameters- Clock- Counter-
Operation- User pin- Fault- Test Prog- Set
Demo On.
Select an option with and confirm
with
Option Description
USB Store cook-books to USB, or Read cook-books from USB
Programming Make, edit or delete cooking programs
Parameters Edit manager parameters. (service parameters include these as well)
See manager parameters below.
Change pin Pin 0000 gives free access. Default Pin code is 1111. Only active if in the
service menu, the <user Pin in use> parameter is set to <Y>
Clock Set time / date and format time / date (12 / 24 clock)
Transfer Stores error log and parameter settings on 2 separate files on USB
Version Shows the software version
Options in the manager menu
Chicken
98 99 1 223 4 6 6 7
Chicken
98 99 1 223 4 6 6 7
Pin 0 . . .
Enter your user code
Pin 0 . . .
Enter your service code

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PROGRAMMING INSTRUCTIONS
Service Manual Turbo Deli RotisserieII form 9120929 rev. 04/2021
Option Description
USB Store cook-books and / or parameters to USB.
Read cook-books and / or parameters from USB.
Function Function test of inputs and outputs, including the keypad
Parameters Edit manager parameters.
Clock Set time / date and format time / date (12 / 24 clock)
Counter In this menu you can view the total working hours of the fan, gearbox and
heaters. After replacing one of these parts you have to set the counter on
zero again.
Operation In this menu you can view the total hours of operation of the rotisserie. This
value is not resettable.
User pin In this menu you can view the current set pincode. This code can only be
viewed and not changed.
Fault In this menu you can view all occurred errors and, if applied, in what
cooking program.
Test prog In this menu you can start a test program. This fixed program has one
cooking step of 250°C for 20 minutes and a holding program of 85°C and 10
minutes.
Set demo on In this menu you can set the machine into a demonstration mode. In de-
monstration mode the machine will not turn the heating elements on and
will simulate the machine heating.
Options in the service menu

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PROGRAMMING INSTRUCTIONS
Service Manual Turbo Deli RotisseriePKII form 9120929 rev. 04/2021
Manager menu
USB Edit
Servicemenu
USB Fu..
THE USB OPTION READ AND STORE (COOK BOOKS OR PARAMETERS)
USB read and store
Read Sto.
USB read and store
Read Store
Read from stick
Recipes Par.
Store on stick
Recipes Par.
A-------------
Save File nameRead stick
Choice of parameters only in ser-
vice menu
Enter the manager or service menu as described before.
Also see chapter “Files on USB drive”
THE USB OPTION TRANSFER (ERROR LOG AND PARAMETER SETTINGS)
Choose character with and
for next one.
Finally push on an empty field
and again to save.
When reading Recipes (cook-books) or Parameters from the USB drive,
you have to choose which one, if there is more then one file.
Manager menu
Clk Transfer Vers.
Enter the manager menu as described before.
Also see chapter “Files on USB drive”
Insert stick and press
enter
2 files are being stored in the folder “DUMP”.
These are “log.csv” and “params.csv”
Cook-books are stored or red from the folder “PROGRAMS” .
Parameters are stored or red from the folder “PARAMETERS”.
The files are .csv files
Insert the USB drive and press
Read Store