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Front Runner SSWO010 User manual

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SSWO010_REV_A01 2023 FRONT RUNNER VEHICLE OUTFITTERS
4 wolf pack pro storage system
asymmetric
SSWO010
ENG
1
IMPORTANT WARNING!
Thank you for purchasing a Front Runner Modular Storage System.
Before you start, take a moment to familiarize yourself with the Fitting Instructions and the components received.
Refer to Page 2 for a list of all the components, quantities and tools required.
READ ME !
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT
RUNNER PRODUCTS TO YOUR VEHICLE. CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND
DAMAGE. THEREFORE YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO
INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY
FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
SSWO010_REV_A01 2023 FRONT RUNNER VEHICLE OUTFITTERS
2
GET ORGANIZED
1
1
IN THE BOX
17
IN THE BOX
3
2
4
5
6
TOOLS NEEDED
10mm 4mm
1 9 X Extrusion 915mm Long
2 4 X Extrusion 250mm Long
3 8 X Corner
4 2 X Joiner Plate
5 4 X Side Strut
6 8 X Corner Bracket
7 8 X Middle Bracket
8 8 X Spring
9 5 X Bottom Support
10 2 X Bottom Tab Bracket
11 4 X Turn Buckle
12 4 X Carabiner - Large
13 4 X M6 D-Ring
14 12 X M6 x 12 Hex Bolt
15 12 X M6 Nyloc Nut
16 12 X M6 Nut Cap
17 16 X No.8 x 16 Pan Self-tapping Screw
18 8 X M6 x 10 Button Head Bolt
FIGURE 1.1
19 2 X Bamboo Decking
20 36 X M6 x 8 Button Head Bolt
21 48 X M6 Thin Nut
22 4 X Carabiner - Small
23 4 X Corner Gusset
Phillips
Rubber Mallet
NOTE: This Unit is broken down into Sub-Assemblies and is marked accordingly.
SSWO010_REV_A01 2023 FRONT RUNNER VEHICLE OUTFITTERS
3
SUB-ASSEMBLY 1
2
IN THE BOX
17
1
3
14 21
TOOLS NEEDED
1 8 X Extrusion 915mm Long
38 X Corner
14 8 X M6 x 12 Hex Bolt
21 8 X M6 Thin Nut
FIGURE 2.1
Rubber Mallet
NOTE: Fasteners (Bolts and Nuts) only apply to the Top Frame Assembly.
SSWO010_REV_A01 2023 FRONT RUNNER VEHICLE OUTFITTERS
4
SUB-ASSEMBLY 1
2
2.1
2.2
Load four M6 x 12 Hex Bolts (Item 14) into
an Extrusion (Item 1), as shown in Fig. 2.1.
Repeat on another Extrusion and place
these opposite each other.
Use the Rubber Mallet to securely fit the
corners so they are flush against each
Extrusion. This will be the Top Frame.
1
3
14
1
3
21
Load four M6 Thin Nuts (Item 21) into each
of the two remaining Extrusions (Item 1), as
shown in Fig. 2.2. Place these opposite each
other.
On a flat, level surface, loosely assemble
one Extrusion (Item 1) and two Corners
(Item 3).
Take Note of the Corner, Bolt and Nut
orientations, as shown in Fig 2.1 and 2.2.
These should all be in the same T-slot in
each extrusion, facing the same way.
Repeat this process until you have a square
of four Extrusions and four Corners.
21
21
14
14
Repeat Steps to assemble another
square frame, but leave out the M6 x 12
Hex Bolts and M6 Thin Nuts.
This would be the Bottom Frame. Set
aside for later use.
SSWO010_REV_A01 2023 FRONT RUNNER VEHICLE OUTFITTERS
5
SUB-ASSEMBLY 2
3
IN THE BOX
17
1
10
9
18
20
21
20
TOOLS NEEDED
1 1 X Bottom Frame assembled in Step 2
95 X Bottom Support
10 2 X Bottom Tab Bracket
18 4 X M6 x 10 Button Head Bolt
20 6 X M6 x 8 Button Head Bolt
21 10 X M6 Thin Nut
FIGURE 3.1
4mm
NOTE: Bottom Frame is Similar to the top frame, but with no pre-loaded fasteners.
SSWO010_REV_A01 2023 FRONT RUNNER VEHICLE OUTFITTERS
6
SUB-ASSEMBLY 2
3
3.1
3.2
Starting with the Bottom Frame, as
assembled in Step 2, load five M6 Thin Nuts
(Item 21) into one of the 915mm Long
Extrusions, using the slot on the outside of
the Corner and Extrusion.
Load five M6 Thin Nuts (Item 21) into the
outside slot of the Extrusion on the opposite
side, as shown in step 3.1
Place the five Bottom Supports (Item 9)
over the Extrusions loaded in Step 3.1.
Equally space the Supports, by measuring
152mm centre to centre.
Align the M6 Thin Nuts with each of the
Bottom Supports' slots on both sides.
10
3.3
Place the Bottom Tab Brackets (Item 10)
over the Bottom Supports - two on each
side - leaving the Middle Bottom Support
empty. Make sure the the holes in the
Bottom Tab Brackets line up with the slots
of the Bottom Supports.
Loosely assemble using M6 x 10 Button
Head Bolts (Item 18).
Loosely assemble the Middle Bottom
Support and all the Bottom Supports on
the opposite side using M6 x 8 Button
Head Bolts (Item 20).
Tighten all fasteners and put assembly
aside.
4mm
152mm
21
21
9
18
20
SSWO010_REV_A01 2023 FRONT RUNNER VEHICLE OUTFITTERS
7
SUB-ASSEMBLY 3
4
IN THE BOX
17
1
2
4
20
21
14
TOOLS NEEDED
1 1 X Extrusion 915mm Long
21 X Top Frame assembled in Step 2
4 2 X Joiner Plate
14 4 X M6 X 12 Hex Bolt
20 6 X M6 x 8 Button Head Bolt
21 2 X M6 Thin Nut
FIGURE 4.1
4mm
© 2023 FRONT RUNNER VEHICLE OUTFITTERS
8
SSWO010_REV_A01
SUB-ASSEMBLY 3
4
4.1
4.2
4.3
Starting on the Top Frame (Item 2) assembled
and put aside in Step 2, measure 457mm and
mark the position with a marking pen, as
shown in 4.1
Note the position in relation to the Bolts and
Thin Nuts.
Load one M6 Thin Nut (Item 21), the remain-
ing four M6 x 12 Hex Bolts (Item 14) and
another M6 Thin Nut into a slot on the last
915mm Long Extrusion (Item 1), in that order.
Loosely assemble the Joiner Plates (Item 4)
on each end of the Extrusion (Item 1) using
the first and last M6 Thin Nuts (Item 21),
loaded in Step 4.1 and M6 x 8 Button Head
Bolts (Item 20).
Align the middle two M6 Thin Nuts (Item 21)
of the four that were loaded in Step 2.2 with
the holes in each Joiner Plate (Item 4). Do
this for both sides.
Loosely assemble using two M6 x 8 Button
Head Bolts (Item 20). Do this for both sides.
Align the centre of the Extrusion with the
mark made in 4.1, but do not tighten fasten-
ers yet.
4mm
4mm
457mm
2
1
21
14
4
21
20
20 4
SSWO010_REV_A01 2023 FRONT RUNNER VEHICLE OUTFITTERS
9
SUB-ASSEMBLY 4
5
IN THE BOX
17
1
7
6
17
19
Phillips
TOOLS NEEDED
1 1 X Sub-assembly 3
68 X Corner Bracket
7 8 X Middle Bracket
17 16 X No.8 x 16 Pan Self-tapping Screw
19 2 X Bamboo Decking
FIGURE 5.1
7
6
19
© 2023 FRONT RUNNER VEHICLE OUTFITTERS
10
SSWO010_REV_A01
SUB-ASSEMBLY 4
5
5.1
5.2
5.3
Place one Bamboo Deck (Item 19) on a flat
surface, with holes facing up.
Place Sub-assembly 3 (Item 1) on top of the
Deck so it is flush against all the Extrusions,
as shown in Fig. A.
Place the Corner Brackets (Item 6) in each
corner by slotting them into the inner slot of
the Extrusion, as indicated by the arrow in
Fig A and Fig 5.2, and align the holes with
the pilot holes on the Deck.
Place the Middle Brackets (Item 7) in the
middle of the Deck by slotting them into the
inner slot of the Extrusion and align the holes
with the pilot holes on the Deck.
Using a No.8 x 16 Pan Self-tapping Screw
(Item 17), fasten each bracket to the deck.
This will attach the Deck to the frame.
Repeat Steps 5.1-5.3 to secure the remaining
Deck to the frame.
NOTE: Do not over tighten - tighten until snug
- if overtightened the screw could pierce
through the top of the bamboo.
Fully tighten Joiner from Step 4.3.
1
17
Phillips
FIGURE A
Tightening Torque:
M6 : 8-10Nm / 5.9 ft lb - 7.38 ft lb