Frontier LS2006 User manual

LIQUID SPRAYER
OPERATOR'S MANUAL
LS2006
5CS2006OM (rev 00 07/2020)
LS2006

5CS2006OM (rev 00 07/2020)2
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better
and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and
become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement
manuals can be obtained from your selling dealer.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specied.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required
for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: ___________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with
an exclamation mark), to indicate the degree of hazard for items of personal safety.
This is the safety alert symbol. It is used to alert you to potential
physical injury hazards. Obey all safety messages that follow thus
symbol to avoid possible injury or death.
Indicates a hazardous situation that, if not avoided, will result in
death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in
death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in
minor or moderate injury.
Is used to address practices not related to physical injury.
Indicates helpful information.
DANGER
WARNING
CAUTION
IMPORTANT
or NOTICE
NOTE
Introduction

5CS2006OM (rev 00 07/2020) 3
This Operator's Manual should be regarded as part of the
machine. Suppliers of both new and second-hand machines must
make sure that the manual is provided with the machine.
Table of Contents
TABLE OF CONTENTS
INTRODUCTION 4
SAFETY 4
Safety and Instructional Labels 8
ASSEMBLY 10
INSTALLATION 13
OPERATION 15
SERVICE 20
TROUBLESHOOTING 22
SPECIFICATIONS 23
Tractor Ballasting 24
Parts Diagrams 25
Bolt Torque Chart 44

5CS2006OM (rev 00 07/2020)4
READ THIS MANUAL carefully to learn how
to operate and service your machine correctly.
Failure to do so could result in personal injury
or equipment damage. This manual and safety
signs on your machine may also be available in
other languages. (See your Frontier dealer to
order.)
The illustrations and data used in this manual
were current at the time of printing but, due to
possible in-line production changes, your
machine may vary slightly in detail. We reserve
the right to redesign and change the machines
as may be necessary without notication.
THIS MANUAL SHOULD BE CONSIDERED a
permanent part of your machine and should
remain with the machine when you sell it.
MEASUREMENTS in this manual are given in
both metric and customary U.S. unit
equivalents. Use only correct replacement parts
and fasteners. Metric and inch fasteners may
require a specic metric or inch wrench.
RIGHT-HAND AND LEFT-HAND sides are
determined by facing in the direction of forward
travel.
WARRANTY is provided as part of Frontier’s
support program for customers who operate
and maintain their equipment as described in
this manual. The warranty is explained on the
warranty certicate or statement which you
should have received from your dealer.
This warranty provides you the assurance that
Frontier will back its products where defects
appear within the warranty period. In some
circumstances, Frontier also provides eld
improvements, often without charge to the
customer, even if the product is out of warranty.
Should the equipment be abused, or modied to
change its performance beyond the original
factory specications, the warranty will become
void and eld improvements may be denied.
Setting fuel delivery above specications
or otherwise overpowering machines will result
in such action.
If you are not the original owner of this
machine, it is in your interest to contact your
local Frontier dealer to inform them of this unit's
serial number. This will help Frontier notify you
of any issues or product improvements.
Safety
Read Safety in Machine Operator’s Manual
Read the general safety operating precautions
in your machine operator’s manual for addition-
al safety information.
Operate Safely
• Read the machine and attachment
operator’s manual carefully. Be thoroughly
familiar with the controls and the proper
use of the equipment. Know how to stop
the machine and disengage the controls
quickly.
• Do not let children or an untrained person
operate machine.
• Make any necessary adjustments before
you operate. Never attempt to make any
adjustments while the engine is running,
unless if recommended in adjustment
procedure.
• Take all possible precautions when
leaving the machine unattended. Shut
off the engine before making any repairs,
adjustments, or inspections. Lower the
attachment, lock the parking brake, stop
the engine, and remove the key.
• Look behind machine before you back up.
Back up carefully.
GENERAL INFORMATION
Introduction

5CS2006OM (rev 00 07/2020) 5
• Do not let anyone, especially children,
ride on machine or attachment. Riders are
subject to injury such as being struck by
foreign objects and being thrown off. Riders
may also obstruct the operator’s view,
resulting in the machine being operated in
an unsafe manner.
• Use only attachments and accessories
approved by the manufacturer of this
product.
• If the machine vibrates abnormally, stop
the engine and check immediately for the
cause. Vibration is generally a warning of
trouble.
• Always refer to the Storage section of the
operator’s manual for important details
if storing this product for a long period of
time.
• Keep people and pets out of the work area.
Stop machine if anyone enters the area.
• If you hit an object, stop the machine and
inspect it. Make repairs before you operate.
Keep machine properly maintained and in
good working order. Keep all shields and
guards in place.
• Always inspect the sprayer completely
before and after each use. Before
pressurizing the system, check to be sure
all ttings and hoses are tightly installed.
• Be sure guards and shields are in good
condition and fastened in place. Make any
necessary adjustments before you operate.
• Never use the sprayer during windy
conditions.
• Always release pressure in the system
before lling, cleaning or servicing the
sprayer.
• Do not put nozzle tip or other sprayer
parts to your lips to blow out dirt. Use
compressed air.
• Install the recommended light kit when this
equipment obscures the tractor’s tail lamps
or stop lamps when transported on the
road. Contact your Frontier dealer to obtain
the recommended light kit.
Parking Safely
1. Stop vehicle on a level surface, not on a
slope.
2. Lock park brake.
3. Lower 3pt attachment to the ground.
4. Stop engine.
5. Remove key.
6. Before you leave the operator’s seat, wait
for engine and all moving parts to stop.
Mix and Handle Chemicals Safely
• Wear full cover clothing and wear protective
goggles and rubber gloves to protect
yourself while handling chemicals.
• Follow instructions on chemical container
labels.
• Open all chemical containers carefully,
using proper tools.
• Open, pour, weigh and mix chemicals in a
well-ventilated area.
• Reserve all equipment used for the
application of chemicals exclusively for that
purpose.
• Prohibit all smoking, drinking and eating
food in chemical-handling area.
• It is a good practice to take a soapy shower
immediately after the using the sprayer to
apply chemicals.
• Wash all clothing worn when using
chemicals separately in the laundry after
spraying is completed.
Read Chemical Container Label
• Chemicals can be dangerous. Improper
selection or use can injure persons,
animals, plants, soils or other property.
Select the right chemical for the job and
handle and apply with care.
Safety

5CS2006OM (rev 00 07/2020)6
• Read the instructions, precautions, and
warnings on the container label before
opening. Use the product strictly according
to label directions for specic applications,
in the amounts specied, at the times
specied and only when needed.
• Keep the container closed tightly except
when preparing the mix.
• Do not remove labels from chemical
containers. Store all chemicals in their
original containers.
• Do not mix chemicals unless stated on the
container label.
• Store chemicals when not in use according
to the container label.
Handle Chemical Products Safely
• Direct exposure to hazardous chemicals
can cause serious injury. Potentially
hazardous chemicals used with Frontier
equipment include pesticides, herbicides
and fungicides.
• A Safety Data Sheet (SDS) provides
specic details on chemical products:
physical and health hazards, safety
procedures, and emergency response
techniques.
• The SDS should be obtained from the
chemical dealer at the time of the chemical
purchase.
• Check the SDS before beginning any job
using a hazardous chemical. Know exactly
what the risks are and how to do the job
safely.
• Always wear recommended personal
protection equipment.
Practice Safe Maintenance
• Only qualied, trained adults should service
this machine.
• Understand service procedure before doing
work. Keep area clean and dry.
• Do not operate the engine in a conned
space where dangerous carbon monoxide
fumes can collect.
• Never lubricate, service or adjust the
machine or attachment while it is moving.
Keep safety devices in place and in working
condition. Keep hardware tight.
• Keep hands, feet, clothing, jewelry, and
long hair away from any moving parts, to
prevent them from getting caught.
• Lower any attachment completely to
the ground or to an existing attachment
mechanical stop before servicing the
attachment. Disengage all power and stop
the engine. Lock park brake and remove
the key. Let machine cool.
• Disconnect battery before making any
repairs.
• Before servicing machine or attachment,
carefully release pressure from any
components with stored energy, such as
hydraulic components and springs.
• Release hydraulic pressure by lowering
attachment or cutting units to the ground or
to a mechanical stop and move hydraulic
control levers.
• Securely support any machine or
attachment elements that must be raised
for service work. Use jack stands or lock
service latches to support components
when needed.
• Never run engine unless park brake is
locked.
• Keep all parts in good condition and
properly installed. Fix damage immediately.
Replace worn or broken parts. Replace all
worn or damaged safety and instruction
decals.
• Check all hardware at frequent intervals to
be sure the equipment is in safe working
condition.
Safety

5CS2006OM (rev 00 07/2020) 7
• Do not modify machine or safety devices.
Unauthorized modications to the machine
or attachment may impair its function and
safety.
Transportation
• Use additional caution and reduce speed
when under adverse surface conditions,
turning, or on inclines.
• Do not operate or transport on steep
slopes.
• Do not operate or transport equipment
while under the inuence of alcohol or
drugs.
• Always comply with all state and local
lighting and marking requirements.
• Install the recommended light kit when this
equipment obscures the tractor’s tail lamps
or stop lamps when transported on the
road. Contact your Frontier dealer to obtain
the recommended light kit.
Storage
• Block equipment securely for storage.
• Keep children and bystanders away from
storage area.
Wear Appropriate Clothing
• Wear close tting clothing and safety
equipment appropriate for the job.
• Certain operating conditions may dictate
that the operator and any passenger
wear appropriate safety equipment while
operating the vehicle. Be prepared for any
existing and potential conditions before
operating machine.
• Local safety or insurance regulations may
require additional safety equipment such as
eye protection or a hard hat.
• Always wear substantial footwear and
long-legged pants. Do not operate the
equipment when barefoot or wearing open
sandals.
• Wear proper clothing and safety equipment
while handling chemicals or using the
sprayer. Refer to the SDS for the chemicals
being used to be sure the proper personal
protection equipment is being used.
Dispose of Chemicals Properly
• Proper disposal of excess spray material
is very important. If you have excess tank
solution, it is best to dilute it with water and
apply it to the area you previously treated.
• Never dump solution into a drain or near a
lake or stream.
• Chemicals containers should be triple-
rinsed, with the rinse water added to the
sprayer tank. Do not burn empty chemical
containers. Dispose of containers at
recycling centers.
Handling Waste Product and Chemicals
Waste products, such as, used oil, fuel, coolant,
brake uid, and batteries, can harm the
environment and people:
• Do not use beverage containers for waste
uids someone may drink from them.
• See your local Recycling Center or
authorized dealer to learn how to recycle or
get rid of waste products.
• A Safety Data Sheet (SDS) provides
specic details on chemical products:
physical and health hazards, safety
procedures, and emergency response
techniques. The seller of the chemical
products used with your machine is
responsible for providing the SDS for that
product.
Safety

5CS2006OM (rev 00 07/2020)8
SAFETY AND INSTRUCTIONAL LABELS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Damaged or Missing Labels Immediately!
CAUTION
1. Read and understand the Operator’s Manual before using.
2. Tractor cab may not provide sufficient protection. See Tractor’s
Operator’s Manual.
3. Stay away from chemicals, spray, and drift.
4. Before servicing or filling sprayer, lower all equipment to the
ground, set the park brake, stop the engine, and remove the key.
5. Keep hands, feet, hair, and clothing away from moving parts.
6. Clear the area of bystanders before extending or folding booms.
7. Do not allow riders.
8. Keep others away.
ST50910
To avoid injury from chemical
hazards due to eye and skin contact,
inhalation, and ingestion, wear
personal protective equipment. Read
and follow chemical manufacturer’s
labels and instructions.
ST50927
WARNING
1 - PN 5CS50910
2 - PN 5CS50927
MADE IN USA
DEERE & COMPANY, MOLINE, ILLINOIS, USA
Serial Number
*XXXXXXXXXXXXXXXXX*
60 GALLON LIQUID SPRAYER MODEL# LS2006
3 - 5CS50929
Safety
4 - Serial Number Tag
LS2006 60 GALLON LIQUID SPRAYER
Mfg Date: MM/DD/YYYY
Mass (Empty): 109 - 230 Lbs (49 - 104 Kg)
Mass (Laden): 651 - 793 Lbs (295 - 360 Kg)
Tank Volume: 60 Gal (227 L)
Max Working Pressure: 150 psi (10.3 Bar)
Nominal Rotating Frequency: 540 RPM
ST50929

5CS2006OM (rev 00 07/2020) 9
SAFETY AND INSTRUCTIONAL LABELS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Damaged or Missing Labels Immediately!
(Safety Decals continued from previous page)
1
4
2
3
Safety

5CS2006OM (rev 00 07/2020)10
Dealer Set-Up Instructions
Assembly of this equipment is the responsibility
of the Frontier dealer. It should be delivered to
the owner completely assembled and adjusted
for normal operating conditions.
In most cases the sprayer will be shipped
completely assembled except for the boom and
optional 100 ft hose reel kit.
Parts in Kit
Description Qty
Sprayer Assembly 1
Boom Assembly 1
Hardware Kit 1
Hardware Kit
Description Qty
Hose Clamp 1/2 in. (18ft boom only) 3
U-Bolt, 5/16 in. Square 3
Nut, 5/16 in. 6
Remove Sprayer from Shipping Pallet
1. Remove plastic stretch wrap from sprayer
and boom.
2. Remove hardware that used to secure
sprayer to pallet and remove sprayer from
pallet.
3. If options are supplied, remove these from
the pallet.
Control Valve Assembly
Control valve assembly is factory installed in a
vertical position to protect it during shipping.
This assembly should be re-positioned for
optimal use and accessibility following these
steps.
1. Carefully loosen bolts (A).
2. Rotate control valve to a position that can be
reached from the seat. Tighten bolts (A).
Install Boom
1. Center the boom (A) on the rear of the
sprayer at the height desired.
2. Bolt to the boom support brackets using two
5/16 in. square U-bolts (B) and four 5/16 in.
ange nuts (C).
ASSEMBLY
Assembly
A
A

5CS2006OM (rev 00 07/2020) 11
3. Connect hoses:
• For 12 ft Boom and Boomless:
• Connect and tighten the wingnut on the
hose (D) from the valve to the threaded
tting (E) in the center of the boom.
• For 18 ft Boom:
• Connect the hoses from the valves to the
appropriate sections of the boom. (F) to
the left boom, (G) to the center boom and
(H) to the right using 1/2 in. hose clamps.
4. For the two outside booms, use wire ties (I)
to secure hoses to the back of the booms
about 1 foot away from the hinge on either
side leaving all the slack (J) at the hinge. Be
sure the hose does not kink when the boom
is folded and does not interfere with spray.
(Optional) Install 100 ft Hose Reel Kit
1. Install Front Mounting Bracket (A) to left side
of sprayer frame using the existing hardware
(B).
2. Install Rear Mounting Bracket (C) to left side
of sprayer frame using the existing hardware
(D).
Assembly
A
C
C
B
D
E
F G H
I
J
B
A

5CS2006OM (rev 00 07/2020)12
3. Loosely Install Crossmember (E) using four
5/16" x 3/4" Carriage Bolts (F) and four
5/16" Flange Nuts (G) as shown.
4. Install Hose Reel Assembly (H) on top of
Front and Rear Mounting Bracket using four
5/16" x 3/4" Carriage Bolts (J) and four 5/16"
Flange Nuts (K) as shown.
5. Torque all fasteners to recommended
torque. (See Torque Table section)
6. Attach free end of 1/2" hose from Hose Reel
to Tee Fitting (L) and secure with 1/2" screw
type hose clamp (M).
Assembly
C
D
E
F
F
G
H
J
K
LM

5CS2006OM (rev 00 07/2020) 13
Sprayer Installation
Installing Ballast
CAUTION: Avoid Injury! Machine can
become unstable when operating with
attachment. Ballast is required when
the attachment is installed.
• DO use PTO adapters
Compact Utility Tractors
See Specication Section for implement code
and refer to Ballasting Machine in your tractor
operator’s manual to determine the number of
front weights required to ballast the tractor.
Mounting the Pump
1. Connect pump to tractor PTO shaft.
2. Brace torque arm against solid member of
tractor frame in the direction of PTO rotation.
DO NOT brace against the 3-point lift arms
or any other moving parts.
3. Connect chain fairly tight to tractor frame in
opposite direction.
Note: We recommend using the drawbar (if
possible) and wrapping the chain as shown
below.
Attaching Sprayer to Tractor
1. Park machine safely. (See Park Machine
Safely in Safety section.)
2. Lower tractor's 3-pt hitch to lowest position.
3. Mount sprayer on 3-point hitch.
Attaching the Sprayer to Tractor with
iMatch - Quick Hitch
1. Connect iMatch – Quick Hitch to tractor
rst following the iMatch – Quick Hitch
installation instructions.
2. Install bushing set (sold separately), John
Deer Part Number BW15056 or equivalent,
to lower draft pins and top link pin on
sprayer.
3. Lower the tractor’s 3-pt hitch aligning the
center hook of the iMatch – Quick Hitch just
below the top link pin on the sprayer.
4. Ensure all three connection points are
aligned.
5. Raise tractor’s 3-pt hitch ensuring lower
draft pins and top link are fully engaged with
iMatch – Quick Hitch.
6. Close both levers on iMatch – Quick Hitch
to lock lower draft pins in place. Levers
are closed when they are folded down
(horizontal position).
INSTALLATION
Installation

5CS2006OM (rev 00 07/2020)14
Removing and Storing Sprayer
Removing Sprayer from Tractor
CAUTION: Avoid Injury! When the
attachment is removed, also remove
any ballast that was added to the
machine.
1. Park machine safely. (See Park Machine
Safely in Safety section.)
2. Lower sprayer to the ground.
3. Empty the Sprayer Tank. (See Operation
section.)
4. Disconnect sprayer from 3-point hitch.
5. Disconnect pump from PTO Shaft.
6. Store pump by hanging on hook by the
chain so that the pump and hoses do not
contact the ground.
Store Sprayer Safely
CAUTION: Avoid Chemical Injury:
• Wear protective clothes, gloves
and goggles when handling
sprayer.
• Do not store sprayer with chemicals in tank.
• If sprayer comes in contact with your body,
immediately follow directions on chemical
container pertaining to spray material.
1. Open drain valve and drain excess uid into
chemical disposal container. (See Dispose
of Waste Properly in Safety section.)
2. Rinse tank, pump, spray wand and all hoses
thoroughly with fresh clean water.
3. Repeat step 2 several times.
4. Allow tank to air dry.
5. Drain hoses and pump lter.
6. Check sprayer for worn or damaged parts.
Replace parts as needed.
7. Tighten loose hardware.
8. Store sprayer in a place where it will not
freeze.
9. Store pump by hanging on hook by the
chain so that the pump and hoses do not
contact the ground.
Installation

5CS2006OM (rev 00 07/2020) 15
Sprayer Setup
Filling Sprayer Tank
CAUTION: Chemicals can be
dangerous. Avoid injury to operator
or bystanders.
• Read chemical container label for mixing
and handling instructions. A Safety Data
Sheet (SDS) should be supplied by the
chemical dealer and provides proper safety
information.
• Wear proper clothing and safety equipment
while handling or applying spray chemicals.
• Prohibit all smoking, drinking, and eating
around chemicals.
• When lling tank, never allow end of water
hose to contact chemical mixture.
IMPORTANT: Avoid damage! Clean any spills
immediately with clean water prior to operating
sprayer.
1. Park machine safely. (See Park Machine
Safely in Safety section.)
2. Lower tractor lift link so that the sprayer is
rmly on the ground.
3. Clean area around tank ller cap to prevent
tank contamination.
4. Remove tank ller cap and ll tank.
5. Install tank ller cap.
NOTE: The preferred location to ll the tank is
from the front left corner.
Draining and Cleaning the Sprayer Tank
IMPORTANT: Avoid damage!
• Clean any spills. Proper disposal of excess
spray is very important. Dilute it with water
and apply it to area previously treated.
• Never dump excess into a storm drain or
near a lake or stream.
1. The preferred method of cleaning is to dilute
remaining material with water and apply it to
the area previously treated.
• If excess material remains, open drain
valve and empty remaining material into
an appropriate container for reuse or for
disposal according to local regulations
or as specied in the manufacturer’s
label.
2. Spray all inside surfaces of tank with low
pressure garden hose to remove any
remaining solution. Close drain valve and
run clean water through the pump, hoses
and boom applying those contaminated
contents on previously treated area.
3. Rinse outside of sprayer tank thoroughly
with fresh clean water. Rinse several times
to make sure sprayer tank is clean and free
of chemicals.
4. Once the tank is empty, wipe out inside of
sprayer tank with a clean cloth or paper
towel.
5. Close drain valve and ller cap.
Calibrating the Sprayer
When spraying with boom, sprayer must be
calibrated to ensure proper spray coverage and
to combat over-application or under-application.
The calibration process consists of three steps:
• Calculate speed of tractor.
• Determine nozzle size and consult
calibration chart for desired or instructed
gallon per acre (GPA).
• Set pressure using relief valve.
Calculating the Speed
It is important to determine what speed the
tractor will be traveling while spraying. Even if
tractor has a speedometer, it is still
recommended that speed be checked for
accuracy. Perform the following steps to
determine speed:
OPERATION
Operation

5CS2006OM (rev 00 07/2020)16
1. Measure a 200 or 300 foot distance on a
eld or surface similar to where sprayer will
be used.
2. Drive tractor with half-full sprayer across
measured distance at a constant and
comfortable speed for spraying. There can
be no changes in speed while measuring
time.
3. When using a gear-driven tractor, select a
gear where PTO is at or near 540 rpm. This
is important for pump to provide adequate
pressure to sprayer when spraying.
4. Determine amount of time, in seconds, it
takes to travel the measured distance.
5. Speed can be determined by entering data
into the following equation:
6. speed (mph) = (distance (ft) x 60) / (time
(sec) x 88) or by consulting the following
table:
Speed
in MPH
Time (sec) required to travel a
distance of:
200 ft 300 ft
1.0 136 205
1.5 91 136
2.0 68 102
2.5 55 82
3.0 45 68
3.5 39 56
4.0 34 51
4.5 30 45
5.0 27 41
5.5 25 37
6.0 23 34
6.5 21 31
7.0 19 29
NOTE: If using boomless nozzles, use the
Boomless Nozzle Calibration Chart.
Useful Formulas
GPA = Gallons per Acre
GPM = Gallons per Minute
MPH = Miles per Hour
GAL/1000 sq ft = Gallons per 1000 sq ft
W = Nozzle spacing in inches
GPM Per Nozzle = GPA x MPH x W / 5940
GPM Per Nozzle = GAL/1000 sq ft x MPH x W
/ 136
GPA = 5940 x GPM (Per Nozzle) / MPH x W
GPA = Gallons per 1000 sq ft / 0.023
GAL/1000ft2 = 136 x GPM (Per Nozzle) / MPH
x W
NOTE: Replace worn tips that have a streaky or
uneven pattern.
Determining Nozzle Size and Using
Calibration Chart
12.5 FT AND 18 FT BOOM CALIBRATION CHART
Tip Size PSI
GPM
one
nozzle
GPA (20” spacing)
4 MPH 5 MPH 6 MPH 8 MPH
AIC11004
30 0.35 17.3 14.0 11.5 8..7
40 0.40 20.0 16.0 13.2 9.9
50 0.45 22.0 18.0 14.7 11.1
60 0.49 24.0 19.3 16.0 12.1
The spray nozzles on your sprayer are
AIC11004, which match up with the calibration
chart. Refer to the calibration chart. Using
tractor speed, nozzle size, and desired gallons
per acre (GPA), calculate pressure (psi)
necessary to achieve your GPA. It is important
to note that lower pressure settings will result in
less spray drift.
Example:
Assume tractor speed is determined to be 4
mph, nozzles are red (AIC11004), and desired
GPA is 40 GPA. The calibration charts shows
that you should set sprayer’s pressure at about
20 psi in order to apply 40 GPA.
Boomless Calibration
Right and Left Nozzles: 1/4XP20
Center Nozzle: 1/4TTJ08
Operation

5CS2006OM (rev 00 07/2020) 17
BOOMLESS CALIBRATION CHART FOR 24”
HEIGHT
PSI
Cap. 3
Nozzle
GPM
Spray
Width
“ft”
GPA
4 MPH 6 MPH 8 MPH 10 MPH
20 3.7 23.0 12.0 8.0 6.1 4.9
30 4.2 25.0 12.9 8.6 6.5 5.2
40 4.8 28.0 13.7 9.1 6.8 5.5
BOOMLESS CALIBRATION CHART FOR 36”
HEIGHT
PSI
Cap. 3
Nozzle
GPM
Spray
Width
“ft”
GPA
4 MPH 6 MPH 8 MPH 10 MPH
20 3.7 25.0 11.5 7.6 5.7 4.7
30 4.2 28.0 11.9 7.9 5.9 4.8
40 4.8 30.0 1.2 8.2 6.1 4.9
Adjusting the Sprayer Pressure
NOTE: All calibration needs to be done with
clean water.
Once correct pressure setting has been
determined, the sprayer must be adjusted to
that pressure setting. Before adjusting sprayer’s
pressure, it is important to set tractor rpm at
rate that was used to determine tractor speed.
1. Loosen lock ring (A) and adjust knob (B) to
desired pressure. Pressure is displayed on
gauge (C).
2. Once desired pressure is achieved tighten
lock ring (A).
3. Sprayer is now calibrated.
Operating the Sprayer
Pump Safety Precautions
CAUTION: Chemicals can be
dangerous. Avoid injury to operator
or bystanders.
• Read chemical container label for mixing
and handling instructions. A Safety Data
Sheet (SDS) should be supplied by the
chemical dealer and provides proper safety
information. Wear proper clothing and safety
equipment while handling or applying spray
chemicals.
• Prohibit all smoking, drinking, and eating
around chemicals.
• When lling tank, never allow end of water
hose to contact chemical mixture.
IMPORTANT: Avoid damage! Clean any spills
immediately with clean water prior to operating
sprayer.
• Do not pump ammable or explosive uids
such as gasoline, fuel oil, or kerosene.
• Do not pump acids (i.e. acid fertilizer) with
cast pump. For acid fertilizer application use
the Silver Series pump with Teon rollers.
Frontier part number 5CS43649.
• Do not run pump dry! Do not pump faster or
above maximum recommended speed and
pressure (1200 rpm, 300 psi).
• Do not pump liquids at temperatures higher
than recommended maximum temperature
(60°C, 140°F).
• Disengage PTO, release all pressure and
drain all liquids before servicing pump.
Spraying with the Boom
1. Calibrate the sprayer to achieve the desired
gallons per acre (GPA). Refer to Calibrating
the Sprayer and the Calibration Chart to
determine the correct pressure settings.
2. Connect pump PTO coupler to PTO shaft.
3. Fill tank with water to set pressure and test
A
C
B
Operation

5CS2006OM (rev 00 07/2020)18
for leaks.
4. Prepare to spray by turning section control
valves to OFF.
5. Start tractor and engage PTO. For adequate
spraying pressure and tank agitation, PTO
should be running at or near 540 rpm.
Ensure pump is primed and there are no
leaks in any lines.
6. Use relief valve to adjust sprayer pressure
to pressure rating determined during sprayer
calibration. When opening control valve, it
may be necessary to adjust pressure again.
7. Ensure that tractor PTO is disengaged. Fill
tank with amount of water and chemicals
recommended by chemical being used. After
lling tank, engage pump and allow ample
amount of time for jet agitator to mix water
and chemicals.
NOTE: Do not start sprayer operation
until chemicals and water are mixed for the
recommended time listed on the chemical
instructions.
8. At spraying location, unfold the boom at
locations away from hinges.
9. Engage PTO, and make sure pressure
setting is correct. While spraying, maintain
a constant level of speed and rpm (rates
determined when calibrated).
10.When complete, fold boom back into
transport position.
Boom Section Control 12.5 ft and Boomless
The Boom is divided into 3 sections of spray
tips. Right, Center and Left. The Left and Right
sections can be turned on and off by turning the
corresponding in-line valve on the boom.
12.5 ft Boom Spray Width
• 30 inches - Both left and right sections OFF.
• 90 inches - Either left or right section OFF.
• 150 inches - Both left and right sections
ON.
Boomless Spray Width
• 2.5 ft - Both left and right sections OFF.
• 12 ft - Either left or right section OFF.
• 24 ft - Both left and right sections ON.
Boom Section Control 18 ft Boom
The Boom is divided into 3 sections of spray
tips. Right, Center and Left. Each section can
be turned ON and OFF individually using the
boom section control valves.
1. To turn a section ON move the
corresponding handle to the horizontal
position.
2. To turn a section OFF move the handle to
the down position.
• Right Section (A), Center Section (B),
Left Section (C)
Operation
A B C

5CS2006OM (rev 00 07/2020) 19Operation
Spraying with the Spray Nozzle
CAUTION: Avoid Injury! DO NOT use
spray gun while tractor is in motion.
1. Turn all Section Control Valves to OFF.
2. Squeeze the handle (A) to spray.
3. Adjust mist to stream using lever (B).
4. Spray guard (C) can be adjusted by
loosening (D) and sliding spray guard
to desired position. The spray guard is
intended to keep over-spray off your hands.
5. Flip handle lock (E) forward to lock handle in
ON position.
C
D
BA
E

5CS2006OM (rev 00 07/2020)20
Servicing Sprayer
Servicing Sprayer Safely
CAUTION: Chemicals can be
dangerous. Avoid injury to operator
or bystanders.
• Read chemical container label for mixing
and handling instructions. A Safety Data
Sheet (SDS) should be supplied by the
chemical dealer and provides proper safety
information.
• Wear proper clothing and safety equipment
while handling or applying spray chemicals.
• Do not put the nozzle tips or other parts to
your lips to blow out dirt.
• If spray comes in contact with your body,
immediately follow directions on chemical
container pertaining to spray material.
Servicing the Pump
Follow all pump safety precautions and
warnings. Following these guidelines will help to
ensure many years of smooth and trouble-free
sprayer operation.
• Flush pump out with fresh water after every
use.
• Winterize pump to prevent freezing and
corrosion.
• Refer to Winterizing Sprayer for instructions.
• Change seals and rollers if pump is
leaking or has a noticeable decrease in
performance.
Winterizing Sprayer
It is important to winterize sprayer to avoid
damage from freezing and corrosion before
temperatures reach freezing levels.
CAUTION: Avoid injury! Do not use
standard antifreeze. Standard
antifreeze can be harmful to humans,
animals, crops and the environment.
1. Empty and rinse tank.
2. Put one to two gallons of RV nontoxic
antifreeze in tank.
3. Engage pump and spray with boom and
subsequently spray gun (if applicable).
Ensure that antifreeze has been pumped
through entire system, including all spray
nozzles.
4. Store sprayer in a dry location away from
elements.
Placing Sprayer Back in Service after
Winterizing
1. Flush sprayer with fresh water to clean out
all antifreeze and any other buildup.
2. Do a thorough inspection of all components
before spraying.
Cleaning Spray Tips
CAUTION: Avoid injury!
• Wear protective clothes, gloves
and goggles when handling
sprayer.
• Do not put the nozzle tips or other parts to
your lips to blow out dirt.
• If spray comes in contact with your body,
immediately follow directions on chemical
container pertaining to spray material.
1. Remove spray nozzle (A) from sprayer.
2. Remove the spray tip (B) and gasket (C)
from the spray nozzle (A).
3. Remove the screen (D) from the nozzle
socket on the boom. Replace the screen if
damaged.
SERVICE
Service