Frymaster Pasta Magic User manual

Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline
1-800-551-8633
MARCH 2014
*8197126*
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"Pasta Magic"
Gas Water Cooker
Installation and Operation Manual
CAUTION
READ THE INSTRUCTIONS BEFORE USING THE COOKER
Original Instructions
www.frymaster.com E-mail: [email protected]

NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER
OR ANY OF ITS AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL
CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER AND ITS AFFILIATES WILL NOT BE
LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR
INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART
RECEIVED FROM AN UNAUTHORIZED SERVICER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster
Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and
repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See
Chapter 1 of this manual for definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the country and/or
region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for
specifics.
NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug
Administration.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures
and may not conform to onsite management operational procedures.
NOTICE
This appliance is intended to be used for commercial applications, for example in kitchens of restaurants, canteens,
hospitals and in commercial enterprises such as bakeries, butcheries, etc., but not for continuous mass production
of food.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause
property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before
installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other
than that for which it was originally configured.
DANGER
No structural material on the cooker should be altered or removed to accommodate placement of the cooker under a
hood. Questions? Call the Frymaster Service Hotline at 1-800-551-8633.
WARNING
After installation of a gas cooker and after any maintenance to the gas system of a gas cooker-manifold, valve,
burners, etc. – check for gas leaks at all connections. Apply a thick soapy solution to all connections and ensure
there are no bubbles. There should be no smell of gas.
NOTICE
The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe
fitter.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending upon the gas line
connection. Single cookers equipped with legs must be stabilized by installing anchor straps. All cookers equipped
with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining
cable must be connected at all times when the cooker is in use.
CAUTION
No warranty is provided for any Frymaster cooker used in a mobile or marine installation or concession. Warranty
protection is only offered for cookers installed in accordance with the procedures described in this manual. Mobile,
marine or concession conditions of this cooker should be avoided to ensure optimum performance.

ii
DANGER
The front ledge of the cooker is not a step! Do not stand on the cooker. Serious injury can result from slips or
contact with the hot water.
DANGER
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
DANGER
Do not spray aerosols in the vicinity of this appliance while it is in operation.
DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a
prominent location. This information can be obtained from the local gas company or gas supplier.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause
property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before
installing or servicing this equipment.
DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster cooker; disconnect ALL electrical power
cords from the electrical power supply.
WARNING
Use caution and wear appropriate safety equipment to avoid contact with hot water or surfaces that may cause
severe burns or injury.
WARNING
Do not use deliming solution to clean water bath units. Use of deliming solution will damage all stainless steel parts.

i
PASTA MAGIC GAS WATER COOKERS
INSTALLATION AND OPERATION MANUAL
TABLE OF CONTENTS
CHAPTER 1: General Information
1.1 Parts Ordering and Service Information............................................................................1-1
1.2 Safety Information .............................................................................................................1-2
1.3 Equipment Description ......................................................................................................1-2
1.4 Installation, Operating, and Service Personnel..................................................................1-3
1.5 Definitions..........................................................................................................................1-3
1.6 Shipping Damage Claim Procedure...................................................................................1-4
CHAPTER 2: Installation Instructions
2.1 General Installation Requirements.....................................................................................2-1
2.2 Caster/Leg Installation.......................................................................................................2-3
2.3 Pre-Connection Preparations .............................................................................................2-4
2.4 Connection to Gas Line .....................................................................................................2-5
2.5 Converting to another Gas Type........................................................................................2-7
CHAPTER 3: Operating Instructions
3.1 Finding Your Way Around the Pasta Cooker....................................................................3-1
3.2 Basic Functions..................................................................................................................3-2
3.3 Operating Instructions........................................................................................................3-2
3.3.1 Start-up Procedure ....................................................................................................3-3
3.3.2 Normal Operation .....................................................................................................3-4
3.3.3 Boiling Out the Cookpot...........................................................................................3-4
3.4 Shutting the Cooker Down.................................................................................................3-4
CHAPTER 4: Preventive Maintenance
4.1 Daily Preventive Maintenance...........................................................................................4-1
4.2 Cleaning the Gas Valve Vent Tube ...................................................................................4-2
4.3 Cleaning and Adjusting the Combustion Air Blower........................................................4-2
4.4 Adjusting the Burner Gas Pressure....................................................................................4-4
4.5 Measuring Flame Current..................................................................................................4-5
4.6 Simmer Mode Adjustment.................................................................................................4-5
CHAPTER 5: Operator Troubleshooting
5.1 Introduction........................................................................................................................5-1
5.2 Operator Troubleshooting Guides......................................................................................5-2

1-1
PASTA MAGIC GAS WATER COOKERS
INSTALLATION AND OPERATION MANUAL
CHAPTER 1: GENERAL INFORMATION
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE
This appliance is only for professional use and shall be used by qualified personnel only, as
defined in Section 1.5.
1.1 Parts Ordering and Service Information
In order to assist you quickly, the Frymaster Factory Authorized Servicer (FAS) or Service Depart-
ment representative requires certain information about your equipment. Most of this information is
printed on data plate affixed to the inside of the cooker door. Part numbers are found in the Service,
and Parts Manual. Parts orders may be placed directly with your local FAS or distributor. A list of
Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at
www.frymaster.com. If you do not have access to this list, contact the Frymaster Service Depart-
ment at 1-800-551-8633 or 1-318-865-1711.
When ordering parts, the following information is required:
Model Number:
Serial Number:
Type of Gas or Voltage:
Item Part Number:
Quantity Needed:
Service information may be obtained by contacting your local FAS/Distributor. Service may also be
obtained by calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by
email at [email protected]. When requesting service, please have the following information
ready:
Model Number:
Serial Number:
Type of Gas:
In addition to the model number, serial number, and type of gas, please be prepared to describe the
nature of the problem and have ready any other information that you think may be helpful in solving
your problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.

1-2
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered Caution, Warning, and
Danger boxes similar to the ones below.
CAUTION
Caution boxes contain information about actions or conditions that may cause or result in a malfunc-
tion of your system.
WARNING
Warning boxes contain information about actions or conditions that may cause or result in damage to
your system, and may cause your system to malfunction.
DANGER
Danger boxes contain information about actions or conditions that may cause or result in injury to
personnel, and may cause damage to your system and/or cause your system to malfunction.
You will also find information boxes like the one below containing valuable information regarding
the safe operation of the unit. The following is an example:
Standard for Incoming Gas Pressures
Gas Minimum Maximum
Natural 6.0" WC 1.62 kPa
16.19 mbar
14" WC
3.48 kPa
34.87 mbar
Propane 11" WC 2.74 kPa
27.37 mbar
14" WC
3.48 kPa
34.87 mbar
1.3 Equipment Description
Frymaster Pasta Magic gas water cookers are specifically designed to deliver high volumes of
cooked or blanched food automatically. All models feature a unique infrared burner system that
delivers 80,000 BTUs (23.4 kW – 84.4, megajoules) to cook 7.22 pounds (3.25kg) of dry pasta per
bulk basket. The unit can cook 30 pounds of dry pasta per hour, the equivalent of 136 eight-ounce
servings. It can also retherm 12 individual servings of pasta, or other vacuum-sealed foods, at a
time. The cookpot measures 18 x 24 x 8 inches (457 x 610 x 203 mm) and holds 12.7 gallons (48-
liters) of water.

1-3
Model Comparison:
GWCR: The “Gas Pasta Magic System” consists of a gas cooker and rinse tank
combination. The unit is equipped with a Fenwall manual thermostat, which controls water
temperature. A float switch ensures that the tank will not boil dry. A swing-away water
faucet is standard. The cookpot is safeguarded against over filling and boilover by a large
overflow drain. “SD” following the model designation indicates a stainless steel cookpot and
door, and enameled cabinet. “SC” following the model designation indicates all stainless
steel components.
GWC: These standalone cookers are essentially the same as the GWCR, but without the
built-in rinse tank. The cookpot in both is safeguarded against over filling and boilover by a
large overflow drain. “SD” following the model designation indicates a stainless steel
cookpot and door, and an enameled cabinet. “SC” following the model designation indicates
all stainless steel components.
All Models: All units are equipped with manual water filling.
1.4 Installation, Operating, and Service Personnel
All installation and service on Frymaster equipment must be performed by qualified, certified,
licensed, and/or authorized installation or service personnel, as defined in Section 1.5.
1.5 Definitions
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, firms, corporations, and/or companies which, either
in person or through a representative, are engaged in and are responsible for the installation of
gas-fired appliances. Qualified personnel must be experienced in such work, be familiar with all gas
precautions involved, and have complied with all requirements of applicable national and local
codes.
QUALIFIED OPERATING PERSONNEL
Qualified operating personnel are those who have carefully read the information in this manual and
have familiarized themselves with the equipment functions, or who have had previous experience
with the operation of the equipment covered in this manual.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Frymaster equipment and who have been
authorized by Frymaster, L.L.C. to perform service on Frymaster equipment. All authorized service
personnel are required to be equipped with a complete set of service and parts manuals, and to stock
a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory Authorized Ser-
vicers (FAS’s) is located on the Frymaster website at www.frymaster.com.Failure to use quali-
fied service personnel will void the Frymaster Warranty on your equipment.

1-4
1.6 Shipping Damage Claim Procedure
Your Frymaster equipment was carefully inspected and packed before leaving the factory. The
transportation company assumes full responsibility for safe delivery upon its acceptance of the
equipment for transport.
What to do if your equipment arrives damaged:
1. File a claim for damages immediately, regardless of the extent of damages.
2. Inspect for and record all visible loss or damage, and ensure that this information is noted on
the freight bill or express receipt and is signed by the person making the delivery.
3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be rec-
orded and reported to the freight company or carrier immediately upon discovery. A concealed
damage claim must be submitted within 15 days of the date of delivery. Ensure that the shipping
container is retained for inspection.
FRYMASTER DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS
INCURRED IN TRANSIT.

2-1
PASTA MAGIC GAS WATER COOKERS
INSTALLATION AND OPERATION MANUAL
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 General Installation Requirements
Qualified, licensed, and/or authorized installation or service personnel, as defined in Section
1.5 of this manual, should perform all installation and service on Frymaster equipment.
Conversion of this appliance from one type of gas to another should only be performed by
qualified, licensed, and/or authorized installation or service personnel as defined in Section 1.5
of this manual.
Failure to use qualified, licensed, and/or authorized installation or service personnel (as
defined in Section 1.5 of this manual) to install, convert to another gas type, or otherwise
service this equipment will void the Frymaster warranty and may result in damage to the
equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local or
national codes or regulations, installation and operation shall comply with the codes or
regulations in force in the country in which the equipment is installed.
Upon arrival, inspect the cooker carefully for visible or concealed damage. (See Shipping Damage
Claim Procedure in Chapter 1.)
CLEARANCE AND VENTILATION
The cooker(s) must be installed with 6 inches (150mm) clearance at both sides and back when
installed adjacent to combustible construction; no construction; no clearance is required when
installed adjacent to noncombustible construction. A minimum of 24 inches (600mm) clearance
should be provided at the front of the cooker. To provide the airflow necessary for good combustion
and burner operation, the areas surrounding the cooker front, sides, and rear must be kept clear and
unobstructed.
DANGER
This appliance must be installed with sufficient ventilation to prevent the occurrence
of unacceptable concentrations of substances harmful to the health of personnel in
the room in which it is installed.
One of the most important considerations of efficient cooker operation is ventilation. Cookers must
be installed in an area with an adequate air supply and adequate ventilation. Make sure the cooker is

2-2
installed so that products of combustion are removed efficiently, and that the kitchen ventilation sys-
tem does not produce drafts that interfere with proper burner operation.
The cooker flue opening must not be placed close to the intake of the exhaust fan, and the cooker
must never have its flue extended in a “chimney” fashion. An extended flue will change the
combustion characteristics of the cooker, causing longer recovery time. It also frequently causes
delayed ignition.
When installed beneath a ventilation hood, adequate distance must be maintained from the flue
outlet of the cooker to the lower edge of the ventilation filter bank. Filters should be installed at an
angle of 45° with a drip tray placed beneath the lowest edge of the filter. For U.S. installation,
NFPA standard No. 96 states, “A minimum distance of 18 inches (450mm) should be maintained
between the flue outlet and the lower edge of the filter.”
For installations in other than the United States, installers should contact the appropriate local or
national agency for information on the construction and installation of ventilating hoods.
CAUTION
DO NOT install this appliance directly over a drain opening.
ELECTRICAL GROUNDING REQUIREMENTS
All electrically operated appliances must be grounded in accordance with all applicable national and
local codes. A wiring diagram is located on the inside of the cooker door. Refer to the rating plate
on the inside of the cooker door for the proper voltages.
DANGER
If this appliance is equipped with three-prong (grounding) plug, it must be plugged
directly into properly grounded receptacle. Do not cut or remove the grounding
prong from the plug.
DANGER
This equipment requires electrical power for operation.
Place the gas control valve in the OFF position in case of a prolonged power outage.
Do not attempt to use the equipment during a power outage.
NATIONAL CODE REQUIREMENTS
Pasta Magic cookers are manufactured to use the type of gas specified on the rating plate. The
rating plate is attached to the inside of the cooker door. Connect a cooker only to the type of gas
indicated on the rating plate.
Installation shall be made with a gas connector that complies with the national and local codes or
regulations in force in the country in which the appliance is being installed. Quick-disconnect
devices, if used, shall likewise comply with the national and local codes or regulations in force in the
country in which the appliance is being installed

2-3
When installing Pasta Magic cookers in the UNITED STATES, the installation must conform to the
latest edition of the Nation Fuel Gas Code, ANSI Z223.1. In addition, installation must comply with
all local codes. In CANADA, installation must conform to Standard CAN/CGA-B149.1 or
CAN/CGA-B149.2, Installation Codes for Gas Burning Appliances and Equipment. In addition,
installation must comply with all local codes. In AUSTRALIA, this appliance must be installed by
an authorized person in accordance with these instructions, local gas and electrical regulations, and
the requirements of AA601, Installation Requirements for Gas Burning Appliances.
For countries not specifically listed above, installation shall comply with the national and local
codes or regulations in force in the country in which the appliance is being installed.
FCC COMPLIANCE
The user is cautioned that any changes or modifications to Frymaster controllers not expressly
approved by the party responsible for compliance could void the user’s authority to operate the
equipment.
Frymaster controllers have been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC rules. While these devices are verified as Class A devices,
they have been shown to meet the Class B limits. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of the equipment in residential areas is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense. If
necessary, the user should consult the dealer or an experience radio and television technician for
additional suggestions. The user may find the booklet “How to Identify and Resolve Radio-TV
Interference Problems” helpful. It is prepared by the Federal Communications Commission and is
available form the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-
00345-4.
2.2 Caster or Leg Installation
Depending upon the specific configuration ordered your cooker may have been shipped without
installed casters or legs. If casters or legs are installed, you may skip this section and proceed to
Section 2.3, Pre-Connection Preparations.
If your cooker requires the installation of casters or legs, install them in accordance
with the instructions included in your accessory package.

2-4
2.3 Pre-Connection Preparations
DANGER
Do not connect cooker to gas supply before completing each step in this section.
After the cooker has been positioned under the exhaust hood, ensure the following has been
accomplished:
1. Adequate means must be provided to limit the movement of cookers without depending upon
the gas line connections. If a flexible gas hose is used, a restraining cable must be connected
at all times when the cooker is in use. The restraining cable and installation instructions are
packed with the flexible hose in the accessories box that was shipped with your unit.
2. Single unit cookers (GWC) must be stabilized by installing restraining chains on cookers
equipped with casters or anchor straps on cookers equipped with legs. Follow the instruc-
tions shipped with the casters/legs to properly install the chains or straps.
DANGER
Do not attach an apron drain board to a single cooker. The cooker may become
unstable, tip over, and cause injury. The appliance area must be free and clear of
combustible material at all times.
3. Level cookers equipped with legs by screwing out the legs approximately 1 inch then adjust-
ing them so that the cooker is level and at the proper height in the exhaust hood.
NOTE: There are no built-in leveling devices on cookers equipped with casters. The floor
where the cooker is to be installed must be level.
4. For units equipped with basket lifts, install the basket lift arms onto the rods (located at the
top rear of the cabinet) to ensure that the lift arms are guided by the basket lift rollers.
5. Connect the water supply to the faucet and, on units with the autofill option, the water
solenoid valve. (The valve is located on the lower frame behind the doorpost.)
CAUTION
Before connecting the water supply to units equipped with solenoid valves, purge
the water line to ensure there is no trash in the line.
DANGER
The maximum allowable incoming water pressure to the regulator for all units is
80 PSI (56.3 kg/cm2).
The maximum allowable incoming water temperature for all units is 180°F (82°C).
NOTE: Either hot or cold water supplies may be connected to the water solenoid valve. However,
connecting to a hot water supply will minimize the amount of time required to attain operating
temperature when filling the cooker with fresh water.
NOTE: In order for the water level sensors to work properly, a certain amount of mineral content is
necessary in the water. For that reason, purified, deionized, or highly filtered water should not be
used.

2-5
6. Connect the desired drain plumbing to the 1¼–inch drain valve.
7. Test the cooker electrical system:
a. Plug the cooker electrical cord into a grounded electrical receptacle of appropriate volt-
age. (Check the rating plate on the cooker door to determine the proper voltage).
b. Place the power switch in the ON position and verify that the display indicates LO.
c. Place the cooker power switch in the OFF position. Verify that the display is blank.
8. Refer to the rating plate on the inside of the cooker door to verify that the cooker is configured
for the types of gas being supplied before connecting the quick-disconnect device or piping from
the gas supply line.
9. Refer to the table below to verify the minimum and maximum gas supply pressures for the type
of gas being used.
Standard for Incoming Gas Pressures
Gas Minimum Maximum
Natural 6.0" WC
1.62 kPa
16.19 mbar
14" WC
3.48 kPa
34.87 mbar
Propane 11" WC
2.74 kPa
27.37 mbar
14" WC
3.48 kPa
34.87 mbar
2.4 Connection to the Gas Line
The Pasta Magic family of gas cookers has been approved for use with natural and propane (LP) gas.
The size of the gas line used for installation is very important. If the line is too small, the gas
pressure at the burner manifold will be low. This may cause slow recovery and delayed ignition.
Frymaster recommends the incoming gas supply line be a minimum of 1 ½” (38mm) in diameter.
Refer to the chart below for the minimum sizes of connection piping.
Gas Connection Pipe Sizes
(Minimum incoming pipe size should be 1½” (38 mm))
Gas Single Unit 2-3 Units
Natural ¾” (19 mm) 1” (25 mm)
Propane ½” (13 mm) ¾” (19 mm)
Note: For distances of more than 20 feet (6m) and/or more than four fittings
or elbows, increase the connection by one pipe size.

2-6
Before connecting new pipe to your unit, the pipe must be thoroughly blown out to remove any
foreign particles. If these foreign particles get into the burner and controls, they will cause improper
and sometimes dangerous operation.
1. Connect the quick-disconnect hose to the cooker quick-disconnect fitting at the rear of the cook-
er and to the building gas line.
NOTE: Some cookers are configured for a rigid connection to the gas supply line. These units
must be connected to the gas supply line at the rear of the unit using fittings approved for that
purpose by the appropriate regulatory agency of the county in which the appliance is installed.
NOTE: When using thread compound, use very small amounts on male threads only. Use a
pipe thread compound that is not affected by the chemical action of LP gases (i.e. propane, G31)
(Loctite™ PST56765 Sealant is one such compound). DO NOT apply compound to the first two
threads. This will ensure that the burner orifices and control valve do not become clogged.
2. Open the gas supply to the cooker and check all piping, fittings, and gas connections for leaks.
A soap solution should be used for this purpose.
DANGER
Never use matches, candles, or any other ignition source to check for leaks. If gas
odors are detected, shut off the gas supply to the cooker at the main shut-off valve
and contact the local gas company or an authorized service agency for service.
3. Close the cooker drain valve and fill the cookpot with water and detergent. Light the cooker and
perform the boil-out procedures that are described in the “Lighting Instructions” and “Boiling
Out the Cookpot” topics found in Chapter 3 of this manual.
WARNING
“Dry-firing” this equipment will cause damage to the cookpot. Always ensure that
water is in the cookpot before firing your unit.
4. It is recommended that the burner gas pressure be checked at this time by the local gas company
or an authorized service agent. Refer to “Check Burner Pressure” in Chapter 4 of this manual for
the proper procedure. The accompanying tables list the burner gas pressures for the various gas
types that can be used with this equipment.
Standard for Burner Gas Pressure
Gas Pressure
Natural 3" WC 0.87 kPa
8.718 mbar
Propane 8.25" WC 2.05 kPa
20.55 mbar

2-7
2.5 Converting to Another Gas Type
DANGER
Your cooker is configured at the factory for a specific type of gas. If you desire to
switch from one type of gas to another, specific gas-conversion components must
be installed.
Switching to a different type of gas without installing the proper conversion
components may result in fire or explosion! NEVER attach your cooker to a gas
supply for which it is not configured.
Conversion of this appliance from one type of gas to another should only be
performed by qualified, licensed, and/or authorized installation or service personnel,
as defined in Section 1.5 of this manual.
Gas Conversion Components
Natural Gas to LP (Propane) Gas: LP (Propane) Gas to Natural Gas:
Orifice: 810-0386 (2 required)
Ignitor Kit: 826-0386 (2 required)
Regulator: 807-1848 (1 required)
Conversion Rating Label 802-2144.
Orifice: 810-0403 (2 required)
Ignitor Kit: 826-0981 (2 required)
Regulator: 807-1847 (1 required)
Conversion Rating Label 802-2144.
Gas Conversion Instructions
1. Change the orifices.
2. Change the ignitors.
3. Install the regulator kit in the gas valve in accordance with the instructions furnished with the kit.
4. Adjust the incoming gas pressure for the new gas. (Refer to the Standard for Incoming Gas
Pressure table on Page 2-5.)
5. Adjust the gas pressure at the gas valve regulator. (Refer to the Standard for Burner Gas Pres-
sure table on Page 2-6 and adjustment procedure in Chapter 4.)
6. Affix the new label included with the conversion kit next to the existing rating plate stating that
the gas type has been converted. Remove any references to the previously used gas from the
existing rating plate. Label PN 802-2144.
7. If the destination language changes, replace the labels. (You must contact your local service
agency or KES for a label kit. The language of reference is indicated on the corner of the label.)

3-1
PASTA MAGIC GAS WATER COOKERS
INSTALLATION AND OPERATION MANUAL
CHAPTER 3: OPERATING INSTRUCTIONS
3.1 Finding Your Way Around the Pasta Cooker
Trouble light
Cook pot
Drain
Overflow
Low-water
float switch Thermostat
Power
Switch
Power LED
Boil / Simmer
Switch
Fresh Water
Valve
Drain Valve
Gas Valve
Blower

3-2
3.2 Basic Functions
When in the BOIL mode, the burners are lit at all times. It is used when actually cooking pasta.
The SIMMER mode feature maintains the water temperature just below boiling, which conserves
energy and water. This feature is designed for rethermalizing previously cooked packaged products
and for keeping the cooker in standby.
The SKIM function on this cooker is manual. The purpose is to cause the water in the cookpot to
overflow into the drain, carrying floating starch with it. (A buildup of starch reduces the efficiency
of the cooker and can cause erroneous temperature and water level sensing.) NOTE: Do not use
deliming solution to clean these units. Use of deliming solution will damage all stainless steel parts.)
To skim add enough water after cooking to overflow into the drain for about 10 seconds.
LOW WATER SENSING automatically closes the gas valve (thereby extinguishing the burner
flame) if the water in the cookpot drops too low. When the water level in the cookpot is below the
low-water sensor, such as when draining and cleaning the cookpot, the trouble indicator will light.
NORMAL WATER LEVEL is when the water is to the bottom of overflow.
3.3 Operating Instructions
Before turning the cooker on, ensure that:
the unit is connected to the water supply.
the water supply is turned on
the unit is plugged in to an appropriate outlet.
the electrical power supply is turned on
the gas supply is turned on.
Thermostat

3-3
3.3.1 Start-up Procedure
CAUTION
If this is the first time the unit is being used after installation, refer also to Section
3.3.3, Boiling Out the Cookpot.
1. Ensure the drain valve is closed.
2. Manually fill the cookpot with water until the level is at the bottom of the overflow.
3. Ensure the thermostat is set to approximately 190°F (88°C).
4. Turn the gas valve knob to the ON position (see illustration below.)
5. Toggle the boil/simmer switch to simmer.
6. Press the power switch to the ON position.
The burners should light. If not, the ignition module will keep
attempting light for a total of eight (8) tries. If the burners fail
to light, and the trouble light illuminates press the power
switch to the OFF position, wait 60 seconds, then repeat this
step.
If the trouble light illuminates after four (4) minutes, ensure
that the gas valve is ON. Cycle power and check for ignition.
7. After the burners have been lit continuously for at least 90 seconds, observe the burners through
the burner viewports. They should display a bright orange-red glow. If a blue flame is observed,
or if there are dark spots on a burner face, the air gas mixture requires adjustment, as explained
below.
NOTE: Adjusting the Air/Gas Mixture:
On the side of the blower housing opposite the motor is a plate with one or two locking nuts.
Loosen the nut(s) enough to allow the plate to be moved, then adjust the position of the plate to
open or close the air intake opening until a bright orange-red glow. Carefully hold the plate in
position and tighten the lock nut(s).
3.3.2 Normal Operation
1. Turn the controller on by pressing the power switch to the ON position.

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2. Toggle the boil/simmer switch to boil enter the boil mode which is approximately 212°F
(100°C). If you do not intend to immediately begin cooking, toggle the boil/simmer switch to
simmer which is approximately 190°F (88°C). To re-enter the boil mode, press the boil/simmer
switch to boil.
3. Water will occasionally need to be added to the cookpot by opening the fresh water valve, on the
front of the cooker, to keep the level of the cookpot topped off.
4. To skim, turn the water valve until water drains into the overflow for 10 seconds.
3.3.3 Boiling Out the Cookpot
To ensure that the cooker is free of contamination from manufacture, shipping, or handling during
installation, the cookpot must be boiled out before first use.
1. Close the drain valve and fill the cookpot with a mixture of cold water and 1 cup of detergent.
2. Place the unit into operation (see Sections 3.3.1 and 3.3.2).
3. Ensure the boil/simmer switch is set to simmer and allow the solution to simmer for at least 1
hour.
4. After the solution simmers for 1 hour, turn the unit off and add cold water until the solution is
cool. Drain the solution and clean the cookpot thoroughly with a solution of dishwashing
detergent and hot water.
5. Rinse the cookpot at least twice by filling with clean water and draining. Dry the cookpot
thoroughly with clean, dry towel.
6. For units equipped with a rinse tank, clean the tank with a solution of dishwashing detergent and
hot water. Drain the tank and dry it thoroughly with a clean, dry towel.
3.4 Shutting the Cooker Down
Turn the unit off by pressing the power button to the OFF position. If shutting down at the end of
the day, place the gas valve in the OFF position, drain and clean the cookpot (and rinse tank, if so
equipped), and put the cookpot and rinse tank covers in place.

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PASTA MAGIC GAS WATER COOKERS
INSTALLATION AND OPERATION MANUAL
CHAPTER 4: PREVENTIVE MAINTENANCE
4.1 Daily Preventive Maintenance
It is normal for a coating of starch to form on the sensors and temperature probes during operation. If the
coating is allowed to build-up, it will adversely affect the operation of the equipment. The preventive
maintenance routines below should be performed at least daily to keep your equipment functioning at peak
efficiency. The cookpot and rinse tank – especially the water-level sensors and the temperature probe –
may require more frequent cleaning, depending upon the product volume. NOTE: Do not use deliming
solution to clean these units. Use of deliming solution will damage all stainless steel parts.
Inspect Equipment and Accessories for Damage
Look for loose or frayed wires and cords, leaks, foreign material in cookpot or inside cabinet, and
any other indications that the equipment and accessories are not ready for safe operation.
Clean Cabinet Inside and Out
Clean inside the cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and components
to remove accumulations of oil, dust, or cooking residue.
Clean the outside of the cabinet with a clean cloth dampened with dishwashing detergent, removing
oil, dust, or cooking residue.
DANGER
Never attempt to clean this equipment during the cooking process or when the
cookpot is filled with hot water and/or food products.
Clean Float Switch, Cookpot, and Rinse Tank
1. Turn the equipment off and drain the cookpot (and rinse tank, if so equipped).
2. Remove the probe cover and clean the float switch using a solution of detergent and water.
3. Using a Scotchbrite™ or similar abrasive pad and a solution of detergent and water, clean the
inside of the cookpot (and rinse the tank, if so equipped).
4. Rinse the cookpot (and rinse tank, if so equipped) thoroughly with clean water at least twice.
WARNING
Do not use deliming solution to clean these units. Use of deliming solution will damage
all stainless steel parts.