FUJI CONTROLS IN-100 User manual

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IN-100 INSTRUCTION MANUAL
Ver. 1.05
Fuji Controls Co., Ltd.
1-5-6 Iidabashi, Chiyoda-ku, Tokyo 102-0072
TEL: [phone] FAX: [phone]
Website: http://www.fujicon.net
Feb 22, 2018

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Introduction
Thank you for purchasing IN-100.
Please thoroughly read this Manual to make a full use of IN-100. We also recommend
storing this Manual for ready use whenever necessary.
Features
CC-Link capability equipped as a standard feature
Compatible with 12 to 24 VDC power input
4 selectable patterns for high and low limit comparison value, set load arrival output,
and hold function
D/A output tuned to match the load value equipped as a standard feature
DIN size matched to allow its incorporation to testing or manufacturing equipment
Japanese and English switchable
Capable of making static strain measurement. Easy to determine defects on the load
cell side by plastic deformation
Disclaimer
Information and data on the Product described here are examples only. There is no
guarantee of such information or data not violating any intellectual property or other
rights of third parties. Therefore, please note that we shall take no responsibility for any
liability that may occur from violation of third party intellectual property rights resulting
from use of said information or data or from use of the Product or any related
accessories.

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Accessories
Please contact the retailer or Fuji Controls if any accessory listed below is missing or
damaged.
Item Qty Check
Micro driver (−) 1
Input/output connector (load cell terminal, external
input/output terminal) 1 each
Panel mounting jig (panel pre-mounted to the body proper) 2
DIN rail mounting tool 1
Power input terminal cover (cover pre-attached to the body
proper) 1
Instruction Manual 1
CC-Link connector (connector pre-attached to the body
proper) 1
CC-Link connector cover (connector pre-attached to the
body proper) 1

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Safety Instructions
This Manual provides precautions and instructions to be complied with by users of this
Product so users may safely and properly use the Product. Use the Product based on
understanding of these instructions.
Warnings
Power supply beyond the rated value to the Product may damage it, cause fire, or cause
electric shock. Be sure to use the Product within the rated specifications.
Use of the Product in an atmosphere where there is a risk of explosion is dangerous.
Avoid using the Product in such conditions, including the following:
Places where there is corrosive gas or flammable gas
Place where the Product is likely to be splashed or dripped on by water, oil
or chemicals
Whenever the Product breaks down (abnormal smell or heat generation), immediately
stop using it and remove the power plug. Otherwise, it may cause a fire or electric shock.
Do not disassemble the Product.
Sufficiently examine the wiring before supplying electric power to the Product.
Be sure to provide Type D grounding during installation.
When a panel or wire is cut, be sure not to let foreign matter such as metal chips inside.
Do not drop or subject the Product to strong impacts. Otherwise, the Product may be
damaged. When that happens, stop using the Product and contact us.
When the Product is used in ways not described by the Manual, safe use may be
compromised. Be sure to use the Product as specified by the Manual.

! Be aware of potential risks to users of the Product, including death or
serious injury, associated with the following items
.

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Cautions
When conducting any of the following, be sure to remove the power plug or power cable:
Wiring, cabling or connection of DC power, load cells, external input/output
terminals, or terminal block to which to connect CC-Link
Connecting of ground wires
When powering OFF and ON again, be sure to wait 5 or more seconds before powering
on again.
Do not touch the rear panel or connector while the Product is on.
Check signal names when connecting power, frame ground, external input/output
connector or CC-Link connector. Then wire correctly.
Avoid using the Product in the following places:
Near power lines
Where a strong magnetic field exists or occurs
Where noise occurs such as static electricity or relay
Do not install the Product in any of the following environments:
Where temperature or relative humidity exceeds the limit in the
specifications
Where there is a lot of salt or iron content
Where vibration or impact is directly applied
Outdoors or in altitudes exceeding 2,000 meters
Where it receives radiation heat from a heat source
Dusty places
Places subject to extreme temperature changes
Places subject to freezing or dew condensation
Do not continue to use the Product while it is damaged.
Since the Product is open type (built-in equipment), be sure to fix it to a frame or a hard
foundation prior to use.

! The following items represent situations or conditions where injury to
humans or physical properties is expected.

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When the top cover or panel surface becomes dirty, remove the dirt with a soft cloth
soaked with a small amount of diluted neutral detergent and wipe it with a tightly
squeezed damp cloth. Do not use wipes or cloths soaked with thinner.
If the Product is used in ways not originally intended, safety may be compromised.
Be sure to use the DC power terminal cover while the Product is on.
Provide noise screening means when the Product is used in an environment subject to
noise.

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Table of Contents
Introduction...................................................................................................................2
Features....................................................................................................................2
Disclaimer .................................................................................................................2
Accessories...............................................................................................................3
Safety Instructions ........................................................................................................4
Warnings...................................................................................................................4
Cautions....................................................................................................................5
Appearance................................................................................................................12
Front Nomenclature and Functions .........................................................................12
Rear Nomenclature and Functions..........................................................................13
Load Cell Terminal...............................................................................................13
External Input/Output Terminal.............................................................................14
CC-Link Terminal.................................................................................................15
Power Terminal....................................................................................................15
Input/Output Circuit..............................................................................................15
How to Install..............................................................................................................16
Appearance and Dimensions ..................................................................................16
Panel Mounting.......................................................................................................17
Size of Mounting Hole..........................................................................................17
Panel Mounting....................................................................................................17
DIN Rail Installation.................................................................................................19
Connection .................................................................................................................20

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Connecting to Input/Output Terminal Block..............................................................20
Load Cell Terminal and External Input/Output Terminal........................................20
Power Source......................................................................................................21
How to Use.................................................................................................................22
Supplying Power .....................................................................................................22
Key Locking.............................................................................................................22
Setting Lock ............................................................................................................22
Screen........................................................................................................................23
Names and Functions .............................................................................................23
Menu List ................................................................................................................24
Measurement of Load.................................................................................................25
When Constant Comparison Is OFF........................................................................25
What is "constant comparison OFF" ....................................................................25
Sample Hold........................................................................................................26
Peak Hold............................................................................................................27
When Constant Comparison Is ON .........................................................................28
What is "constant comparison ON"?....................................................................28
Sample Hold........................................................................................................29
Peak Hold............................................................................................................30
CC-Link Communication.............................................................................................31
Connection..............................................................................................................31
Removal of Terminal Block...................................................................................31
Connecting CC-Link Terminal ..............................................................................32

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Address Map...........................................................................................................32
Remote Resister..................................................................................................32
Commands..........................................................................................................35
Usage of CC-Link....................................................................................................38
Load Data............................................................................................................38
Memory Selection................................................................................................38
Changing Exclusive Area Values..........................................................................39
Reading/Writing Using Commands in Common Area...........................................40
List of CC-Link Error Codes.....................................................................................42
Setting........................................................................................................................43
Filter........................................................................................................................43
What is "Filter"?...................................................................................................43
How to set............................................................................................................43
Control Input Check.................................................................................................44
What is "Control Input Check"?............................................................................44
How to set............................................................................................................44
Judge Output Check................................................................................................45
What is "Judge Output Check"?...........................................................................45
How to set............................................................................................................45
Static Strain Disp. Mode..........................................................................................46
What is the "Static Strain Disp. Mode"? ...............................................................46
How to set............................................................................................................46
Select Data Output..................................................................................................47

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What is "Select Data Output"?.............................................................................47
How to set............................................................................................................47
Comp. Value Setting................................................................................................48
What is "Comp. Value Setting"?...........................................................................48
How to set............................................................................................................48
Hold Mode...............................................................................................................49
What is "Hold Mode"?..........................................................................................49
How to set............................................................................................................49
Hold mode selection................................................................................................50
What is "Hold mode selection"?...........................................................................50
How to set............................................................................................................50
Setting Memory.......................................................................................................51
What is "Setting Memory"?..................................................................................51
How to set............................................................................................................51
D/A Converter..........................................................................................................53
What is "D/A Converter"?.....................................................................................53
How to set............................................................................................................53
Control input logic ...................................................................................................55
What is "Control input logic"?...............................................................................55
How to set............................................................................................................55
Brightness...............................................................................................................56
What is "Brightness"? ..........................................................................................56
How to set............................................................................................................56

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Changing Power Save Time....................................................................................57
What is "Power Save Time"? ...............................................................................57
How to set............................................................................................................57
CC-Link...................................................................................................................58
What is "CC-Link"? ..............................................................................................58
How to set............................................................................................................58
Languages ..............................................................................................................59
What is "Languages"?..........................................................................................59
How to set............................................................................................................59
List of Error Messages................................................................................................60
Specifications .............................................................................................................61

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Appearance
Front Nomenclature and Functions
Name Function
MENU key When the instruction screen appears, press MENU key for setting
screen.
Cursor keys Use

⋀ ⋁
<

>keys to move the cursor or change the settings.
SET key Use to determine changed settings and move to the next item.
RESET key When setting screen appears, press to return to the screen 1 level above.
Hold down to clear judgment results and set digital zero.
Display Shows measurement values, settings, and judgment results.
MENU key
Cursor keys
SET key
RESET key
Display

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Rear Nomenclature and Functions
Load Cell Terminal
No. Terminal
name
Function
1 N.C Not in use. Do not connect.
2 N.C Not in use. Do not connect.
3 +EXC Connect +EXC of load cell.
4 −SIG Connect −SIG of load cell.
5 −EXC Connect −EXC of load cell.
6 +SIG Connect +SIG of load cell.
7 SHIELD Connect SHIELD of load cell.
8 N.C Not in use. Do not connect.
Load cell terminal External input/output terminal
CC-Link terminal Power terminal

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External Input/Output Terminal
Input/
output No. Terminal name Function
Analog
output
9 V-OUT Analog voltage output terminal.
10 I-OUT Analog current output terminal.
11 COM COM terminal for analog voltage and current voltage.
Do not short-circuit external input/output terminals
Nos. 18 and 24.
Input
12 RESET Clears judgment results and sets digital zero.
13 FREE Constantly outputs comparison results.
14 END Judges and outputs results.
You can change the input logic of external input/output terminal
No. 14 END. See Page 55 Control input logic.
15 MODE Not for use when Hold mode selection is set By menu. When Hold mode selection is By signal, it holds a sample
with OFF (HIGH) and holds a peak with ON (LOW).
16 SEL 1 Not for use when Setting Memory is set By menu.
When Setting Memory is set to By signal, you can change
Setting Memory between SEL 1 and SEL 2.
17 SEL 2
18 COM COM terminal of external input.
Do not short-circuit external input/output terminal
Nos. 11.
Output
19 OV P
roduces output when it detects an anomaly of a load
cell.
20 LO Produces output when the judgment result is LO.
21 OF Set load arrival output. Differs from the judgment result. Regardless of the input edge of END, it produces output
when the set load arrives.
22 HI Produces output when the judgment result is HI.
23 GO Produces output when the judgment result is GO.
24 COM COM terminal of external output.
Do not short-circuit external input/output terminal
Nos. 11.

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CC-Link Terminal
No. Terminal
name Function
25 DA Connect to DA of CC-Link.
26 DB Connect to DB of CC-Link.
27 DG Connect to DG of CC-Link.
28 SLD Connect to SLD of CC-Link.
Power Terminal
No. Terminal
name Function
+ DC + input IN-100 power terminal. Connect 12 to 24 VDC.
−DC −input
FG Frame
ground DC power frame ground terminal. Be sure to connect it.
Input/Output Circuit
External input circuit inputs signals by short-circuiting
and releasing each control input terminal and COM
terminal.
Conduct short-circuiting with contacts or non-contacts
(transistor, TTL open collector).
About 20 mAflows when the external contact is ON.
When a transistor, for example, is used, select an
element that has pressure resistance of 10 V or more
and, when ON, allows about 40 mA to flow.
Output circuit is insulated from circuit by a photo
coupler.
Maximum collector current 20 mA 30 V
Open collector output (NPN, current sink)
Do not apply voltage to the input terminal from
outside.
Approx.
20 mA
PUSH switch
Example of contact single use
Example of transistor use
Example of TTL open
collector use
ON when IN is H

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How to Install
Appearance and Dimensions
Front view
Rear view

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Panel Mounting
Size of Mounting Hole
Recommended panel thickness is 0.8 to 5.0 mm.
Panel Mounting
1. Remove both the left and right panel mounting jigs.

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2. Set IN-100 in through the panel front.
3. Attach left and right panel mounting jigs removed in 1 to the Product rear and fix
them.

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DIN Rail Installation
1. Install the DIN rail mounting adapter to IN-100.
2. Insert the DIN rail adapter diagonally and fix it.
DIN rail

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Connection
Connecting to Input/Output Terminal Block
Use a micro driver from Product accessories to connect the connector.
If a micro driver other than Product accessory is used, said driver must be within 2.5 mm
in width and 0.4 mm in thickness.
Load Cell Terminal and External Input/Output Terminal
1. Strip wire 7 to 8 mm and twist it enough not to untwist the wire end.
Applicable wires are 0.13 to 1.0 mm2(AWG28 to 18).
2. Insert accessory micro driver into the square hole located either above or under the
wire insertion hole while directing the driver in the direction shown in the figure.
Then, a metal piece that closes the wire insertion hole opens.
3. Insert the wire in the insertion hole without untwisting the wire end.
4. Pull out the micro driver.
5. Slightly pull the wire to confirm the wire has been firmly clamped.
6. Insert the connected plug to IN-100 and fix it with screws.
Driver insertion hole
Electric wire insertion hole
Connector
Micro driver
Electric wire