FUJI CONTROLS CHECK MAN CM-5 User manual

LOAD CHECKING DEVICE
CHECK MAN
Model : Ｃ Ｍ － ５
CALIBRATION
Instruction Manual
(Ver. 2)
Make sure to read this manual before using this unit. Then,
keep it in a safe location. The specifications of the system may
be changed without prior notice.
FUJI CONTROLS CO., LTD.
1-5-6, Iidabashi, Chiyoda-ku, Tokyo 102-0072
Phone: [phone] Fax: [phone]

One of two types of load calibrations can be selected:
Actual value calibration and Equal value calibration.
Actual value calibration
By the press machine or the weight that accurate weight can be confirmed, add the fixed load to Load
cell of CHECKMAN. Then, you register the value of the power in the measurement device of
CHECKMAN.
Our calibration device(Press machine)
100N
Weights

Equal value calibration
To perform an equal value calibration, you need the latest data for the load cell that you will be
using. Inputting the value of Rated Output and Rated Capacity on the calibration certificate of the Load
cell, the measurement device computes amplification rate automatically and completes the calibration
operation.
Samples of Calibration Certificate
FOR YOUR INFORMATION
1.Specifications
Type of load cells that can be connected Either 350 or 700 ohm types
Recommended input voltage 10V±0.3V(When 350 ohm type load cell connected)
Range of zero position adjustment Approximately within ±0.3 mV/V
Range of amplification rate Approximately 1.2 mV/V through 2.6 mV/V
Maximum display value 3000
2. Display of the user settable items
In the setting mode, each of the user settable item names will be displayed in the Lower-limit
display, in alphabetical order, and the current value for that item will be displayed in the Digital
load display. The decimal point will flash.
The "Digital load display" displays numbers and letters. When it displays four digits, a decimal
point will flash next to the digit which can be specified at that time. On the following pages, the
use of each digit is described as follows.

Digital load display →
↑↑↑↑
Notation in this
manual →１０
３
１０
２
１０
１
１０
０
3.Membrane switches used for various settings, changing specified values, and to select functions.
Specify and change the settings by using the four keys in different combinations. This system
employs a double-key safety function* method that requires you to press two keys simultaneously
to enter the operation mode.
⑪ENTER key
In the descriptions from here on, this key is just referred to as .
⑫MODE key
In the descriptions from here on, this key is just referred to as .
⑬SHIFT key
In the descriptions from here on, this key is just referred to as .
⑭INCREMENT key
In the descriptions from here on, this key is just referred to as .
＊Double-key safety function: Press both the and ,theand ,ortheand keys at
the same time to enter the operation mode. Make sure to press the or key first in the
examples above.
TABLE OF CONTENTS
PAGE
Load calibration mode ..................................1
Actual value calibration ................................3
Equal value calibration ...................................6

−1−
LOAD CALIBRATION MODE
First, enter the Load Clibration Mode using the double-key function.
1. Press the and keys. (Press the key, first.) ....... During this operation, you cannot
measure loads.
Digital load display Lower-limit display
 
In this mode, it is possible to change the ("" refers to the mode)
current setting. The decimal point next to password
the 10
0
digit will flash.
2. Press the key.
Each time you press the key, the numbers shown in the load display will cycle in the following order:
" → → → →"When" " is showing, release the key.
Digital load display Lower-limit display
 
This means "Load Calibration Mode".
The decimal point next to the 10
0
digit will flash.
3. Press the key. ...... Now, you can measure loads.
Digital load display  ←Upper-limit display
 ←Lower-limit display
←Pair number display
4. That completes the operation to change Load CalibrationMode.
●If you want to procedure Actual Value Calibration,gotopage3.
●If you want to procedure Equal Value Calibration,gotopage6.

−2−
FOR YOUR INFORMATION
Press the key while holding down the key. The Lower-limit display will show the word "
." This means you have to select a setting mode. There are four modes, "", "", "", and
"". The table below describes each. ("" is selected when the system is delivered.)
MODE FUNCTIONS
 ①Modify and store upper and lower limit comparison values.
②Select a different pair of upper and lower limit values.
 ①Load calibration mode.
 ①Select a measurement mode (peak value mode or end value mode).
②Enter the power supply frequency(50 or 60 Hz).
 ①Prohibit making entries or changes to the settings. (You can still view the values
of the pairs of upper and lower limits.)

−3−
ACTUAL VALUE CALIBRATION
Connect the load cell cable to the 5P connector on the back of the CM-5
housing, and lock it securely in place. Then, flip the lever of Power switch up
to the power ON. Do not add the load to the load cell until the direction.
1. Press and hold the and keys for approximately three seconds. (Press the key, first.) ---
The system will be in the pair number selection mode.
Digital load display Lower-limit display
  ""meansActual value calibration
and "" means Equal value calibration.
Each time you press the key, the names shown in the Lower-limit display will cycle in the following
order: " → →"When"" is showing, release the key.
2. Press the key. --- The sysytem will be in the Decimal Point selection mode.
Digital load display Lower-limit display
 ← means "Decimal Point".
The digit next to the flashing decimal
point can be changed.
3. Press the key.
The key is used to select a different digit place. Each time you press the key, the decimal point will
move to the lower digit place in the following order: "１０
３
→１０
２
→１０
１
→１０
０
→No display →１０
３
"
Select the digit place, and go to the next operation.
4. Press the key. --- Now, you will set the zero value.
Digital load display Lower-limit display
 ← means "ZERO".
If you press the key at this point, the decimal point selection will be completed and you can measure
loads.
5. Press the key. --- The zero value has set and set the calibration value.
Digital load display Lower-limit display

(EXAMPLE)The value set last time will be displayed.
The present state of the load cell was A/D converted and inputted into the measurement device.

−4−
ERROR displays
Pressing the key, if values shown below displayed. Each value means that load cell is
damaged and should be replaced.
 or 
ZERO value ＜－0.3mV/V ZERO value ＞0.3mV/V
6. Add the fixed power to Load cell of CHECKMAN.
By the press machine or the weight that accurate weight can be confirmed, add the fixed load to Load cell of
CHECKMAN. We recommended. the load very close to the rated capacity of the load cell. Even if it is the
worst, 55% of the rated capacity must be required.
7. Input the value of the fixed load added to the load cell.
Digital load display Lower-limit display
 
The value set last time will be displayed.
The 10
3
digit place is flashing. If you press the key or the key, you can change the number of the
10
3
digit place.
※Depending on the model, the position of the decimal point will vary. It will either be next to
the 10
1
or the 10
2
digit. See the section, "Digital load display," on page 27.
Now for practice, try to change the current value "2.102" to "1.905."
7-1. First, change the value of the 10
3
digit.
Each time you press the key, the number shown in the 10
3
digit place (next to the
flashing decimal point)will change, in the following order: "２→３→０→１→２". (The
maximum number available in the 10
3
digit place is "3.")Change this digit to ""

−5−
7-2. Press the key. --- Then you can change the value of the 10
2
digit.
The key is used to select a different digit place. Press this key once and the decimal
point next to the 10
2
digitwillflash.
7-3. Next, press the key.
Each time you press the key, the number in the currently selected digit will change, in
the following order: "０→１→２→３→４→５→６→７→８→９→０" Change this
digit to ""
7-4. Then, press the key. --- Now you can change the value of the 10
1
digit.
Press this key once and the decimal point next to the 10
1
digit will flash.
7-5. Next, press the key.
Each time you press the key, the number in the currently selected digit will change, in
the following order: "０→１→２→３→４→５→６→７→８→９→０" Change this
digit to ""
7-6. Press the key. --- Now you can change the value of the 10
0
digit.
Press this key once and the decimal point next to the 10
0
digit will flash.
7-7. Last of all, press the key.
Each time you press the key, the number in the currently selected digit will change, in
the following order: "０→１→２→３→４→５→６→７→８→９→０" Change this
digit to ""
That completes the operation to change the value to "1905."
8. Press the key. --- That completes the operation to change the value to "1905."
ERROR displays
Pressing the key, if values shown below displayed. How to set it up is wrong. Please do it
again.
 Added fixed load to the load cell is insufficient.
 Added fixed load to the load cell is excessive.
 Added fixed load to the load cell is excessive.
9. Reset the "PASS" to the original mode number.
Select ""(allows changes in the upper and lower limit values, and you can select the limit pair)or
""(prohibit all changes)as described in steps 1 and 2 on the previous page. After the setting is
changed, press the key.

−6−
EQUAL VALUE CALIBRATION
You need the latest data for the load cell that you will be using. Then, connect
the load cell cable to the 5P connector on the back of the CM-5 housing, and
lock it securely in place. You are ready to flip the lever of Power switch up to
the power ON. Do not add the load to the load cell during the operation.
1. Press and hold the and keys for approximately three seconds. (Press the key, first.) ---
The system will be in the pair number selection mode.
Digital load display Lower-limit display
 " "meansActual value calibration
and " " means Equal value calibration.
Each time you press the key, the names shown in the Lower-limit display will cycle in the following
order: " → →"When" " is showing, release the key.
2. Press the key. --- The sysytem will be in the Decimal Point selection mode.
Digital load display Lower-limit display
 ← means "Decimal Point".
The digit next to the flashing decimal
point can be changed.
3. Press the key.
The key is used to select a different digit place. Each time you press the key, the decimal point will
move to the lower digit place in the following order: "１０
３
→１０
２
→１０
１
→１０
０
→No display →１０
３
"
Select the digit place, and go to the next operation.
4. Press the key. --- Now, you will set the zero value.
Digital load display Lower-limit display
 ← means "ZERO".
If you press the key at this point, the decimal point selection will be completed and you can measure
loads.
5. Press the key. --- The zero value has set and begin the operation for calibration.
Digital load display Lower-limit display
 
(EXAMPLE)The value set last time will be displayed. This means 1.985 mV/V.
The present state of the load cell was A/D converted and inputted into the measurement device.

−7−
ERROR displays
Pressing the key, if values shown below displayed. Each value means that load cell is
damaged and should be replaced.
 or 
ZERO value ＜－0.3mV/V ZERO value ＞0.3mV/V
6. SPIN Setting Operation Input the value of Rated Output on the calibrationcertificate of the
load cell.
Digital load display Lower-limit display
 
The value set last time will be displayed.
The 10
3
digit place is flashing. If you press the key or the key, you can change the number of the
10
3
digit place.
※Depending on the model, the position of the decimal point will vary. It will either be next to
the 10
1
or the 10
2
digit. See the section, "Digital load display," on page 27.
Now for practice, try to change the current value "1.985" to "2.148" which
shown on the sample of Calibration Certificate.
Sample of Calibration Certificate
RATED CAPACITY
"
3000 "
RATED OUTPUT
"
2.148 "
6-1. First, change the value of the 10
3
digit.
Each time you press the key, the number shown in the 10
3
digit place (next to the
flashing decimal point)will change, in the following order: "２→３→０→１→２". (The
maximum number available in the 10
3
digit place is "3.")Change this digit to ""

−8−
6-2. Press the key. --- Then you can change the value of the 10
2
digit.
The key is used to select a different digit place. Press this key once and the decimal
point next to the 10
2
digitwillflash.
6-3. Next, press the key.
Each time you press the key, the number in the currently selected digit will change, in
the following order: "０→１→２→３→４→５→６→７→８→９→０" Change this
digit to ""
6-4. Then, press the key. --- Now you can change the value of the 10
1
digit.
Press this key once and the decimal point next to the 10
1
digit will flash.
6-5. Next, press the key.
Each time you press the key, the number in the currently selected digit will change, in
the following order: "０→１→２→３→４→５→６→７→８→９→０" Change this
digit to ""
6-6. Press the key. --- Now you can change the value of the 10
0
digit.
Press this key once and the decimal point next to the 10
0
digit will flash.
6-7. Last of all, press the key.
Each time you press the key, the number in the currently selected digit will change, in
the following order: "０→１→２→３→４→５→６→７→８→９→０" Change this
digit to ""
That completes the operation to change the value to "2148."
7. Press the key. --- That completes the operation to change the value to "1905."
8. SPAN Setting Operation Input the value of Rated Capacity on the calibrationcertificate of the
load cell.
Digital load display Lower-limit display
 
The value set last time will be displayed. This means 3.000 kN.
The 10
3
digit place is flashing. If you press the key or the key, you can change the number of the
10
3
digit place. Please see the procedure 7 described in the previous page. If you don't have to change the
value skip this procedure and go to 10.
※Depending on the model, the position of the decimal point will vary. It will either be next to
the 10
1
or the 10
2
digit. See the section, "Digital load display," on page 27.

−9−
9. Press the key. --- That completes the operation and you can measure loads.
ERROR displays
Pressing the key, if values shown below displayed. How to set it up is wrong. Please do it
again.
 SPIN value ＜Approx. 1.2 mV
 SPIN value ＞Approx. 2.6 mV
 K 2 =SPAN value (K 2 ＞1)
SPIN value －ZERO value
10. Reset the "PASS" to the original mode number.
Select ""(allows changes in the upper and lower limit values, and you can select the limit pair)or
""(prohibit all changes)as described in steps 1 and 2 on the previous page. After the setting is
changed, press the key.