Fuji Electric RYS...S3-VVS Series User manual

RYS-V Type
User's Manual
MHT258a (Engl.)

MHT258a (Engl.)
SAFETY INSTRUCTIONS
In all stages of the basic planning of this equipment, its transport, installation, operation, maintenance and check, reference must be made to
this manual and other related documents. The correct understanding of the equipment, information about safety and other related
instructions are essential for this system.
Cautionary indications DANGER and CAUTION are used in this manual to point out particular hazards and to highlight some unusual
information which must be specially noted.
Cautionary indications Description
DANGER Indicates that death or severe personal injury will result if proper
precautions are not taken.
CAUTION Indicates that personal injury or property damage alone will result if
proper precautions are not taken.
Pictorial symbols are used as necessary.
Pictorial symbol Description Pictorial symbol Description
Do not disassemble Electrical shock hazard warning
Warning display
The warning display in Fig. B is located at the arrows in Fig. A.
Fig.A Fig.B
Warningdisplay
Fig. B shows following contents :
There is a risk of electric shock.
Do not touch the amplifier when a commercial power is applied and for at least five minutes after de-energization.
Be sure to ground {applicable for Japan only : grounding equal to 3rd class grounding structure of Japanese standard
(grounding resistance 100 [Ω] or less)} must be connected with the terminal marked ““.

MHT258a (Engl.)
DANGER
●
●●
●Prior to inspection, turn off power and wait for at least five minutes.
Otherwise, there is a risk of electric shock.
●
●●
●Do not touch the amplifier when the commercial power is supplied. Otherwise, there is a risk of electric shock.
CAUTION
●
●●
●Do not disassemble the motor. Otherwise, the operation may be abnormal, thereby damaging the coupled machine.
●
●●
●Do not hit the motor with hammer or any other instruments. The integrated (built-in) encoder may break causing the motor
to run at an excessive speed.
●
●●
●Do not connect a commercial power supply directly to the motor. Otherwise, it may break.
●
●●
●Supplying other than 200 [V] to the amplifier may break it.
●
●●
●Do not turn on and off the commercial power repeatedly. Otherwise, the amplifier rectifier may break.
●
●●
●The motor must be firmly tightened to the mounting base or the driven machine. If rapid acceleration or deceleration is
attempted without this firm tightening, the motor may become dislocated.
●
●●
●Withstand voltage and insulation test with megger must not be conducted.
Products introduced in this manual have not been designed or manufactured for such applications in a system or equipment that will
affect human bodies or lives. Customers, who want to use the products introduced in this manual for special systems or devices
such as for atomic-energy control, aerospace use, medical use, and traffic control, are requested to consult the Fuji. Customers
are requested to prepare safety measures when they apply the products introduced in this manual to such systems or facilities that
will affect human lives or cause severe damage to property if the products become faulty.
The technical data and dimensions are subject to change without notice in the individual pages of this document.
The illustrations are for reference-only.
The company names and product names described herein are generally the registered trade names. Although this manual indicates
technical units given in SI units, the indications (rating plate, etc.) on the products themselves may be in units other than SI units.

MHT258a (Engl.)
CONTENTS
SAFETY INSTRUCTION
1. GENERAL
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
1-1
1.1 Outline
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
1-1
1.2 System configuration
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
1-3
1.3 Functions
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
1-5
1.4 Explanation of model type
ெெெெெெெெெெெெெெெெெெெெெெெெெ
1-6
2. SPECIFICATIONS
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
2-1
2.1 Motor
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
2-1
2.2 Amplifier
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
2-10
2.3 Torque-speed data
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
2-14
3. INSTALLATION
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
3-1
3.1 Motor
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
3-1
3.2 Amplifier
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
3-3
3.3 External dimensions
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
3-8
4. TERMINAL DIAGRAMS AND WIRING
ெெெெெெெெெெெெெ
4-1
4.1 Amplifier, motor and optional devices layout
ெெெெெெெெெெ
4-1
4.2 Commercial power supply
ெெெெெெெெெெெெெெெெெெெெெெெெெ
4-5
4.3 Wiring between motor and encoder
ெெெெெெெெெெெெெெெெெ
4-6
4.4 Host interface (I/F)
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
4-10
4.5 External connection diagrams (basic)
ெெெெெெெெெெெெெெெ
4-15
5. CONTROL FUNCTIONS
ெெெெெெெெெெெெெெெெெெெெெெெெெ
5-1
5.1 Summary
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
5-1
5.2 Run command
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
5-5
5.3 Speed control
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
5-10
5.4 Position control
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
5-15
5.5 Signal for safety
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
5-23
5.6 Torque control
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
5-31
5.7 Incidental functions
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
5-33
6. PARAMETER SETTING
ெெெெெெெெெெெெெெெெெெெெெெெெெ
6-1
6.1 Mechanical equipment system
ெெெெெெெெெெெெெெெெெெெெெ
6-1
6.2 Peripheral device
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
6-10
6.3 Amplifier
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
6-17
6.4 Communication
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
6-23
6.5 List of parameter
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
6-24
7. KEYPAD PANEL
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
7-1
7.1 Summary
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
7-1
7.2 Function list
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
7-3
7.3 Sequence mode
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
7-5
7.4 Monitor mode
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
7-10
7.5 Parameter edit mode
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
7-15
7.6 Positioning data edit mode
ெெெெெெெெெெெெெெெெெெெெெெெெ
7-19
7.7 Test running mode
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
7-19
8. TEST (TRIAL) RUNNING OPERATION
ெெெெெெெெெெெெெ
8-1
8.1 Preparation
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
8-1
8.2 Touch panel
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
8-4
8.3 Control input signal
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
8-6
9. INSPECTION AND MAINTENANCE
ெெெெெெெெெெெெெெெெ
9-1
9.1 Inspection
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
9-1
9.2 Memory backup
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
9-1
9.3 Fault display
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
9-2
9.4 Items to specify when faulty
ெெெெெெெெெெெெெெெெெெெெெெெ
9-15
9.5 Others informations
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
9-15
10. PERIPHERAL DEVICES
ெெெெெெெெெெெெெெெெெெெெெெெ
10-1
10.1 Cables
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
10-3
10.2 Auto circuit breaker (FAB, MCCB), earth leakage
circuit breaker (ELCB) and magnetic
contactor (MC)
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
10-4
10.3 Surge suppressor (surge killer)
ெெெெெெெெெெெெெெெெெெெ
10-4
10.4 Power filter
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
10-5
10.5 AC reactor (reactor for impedance matching)
ெெெெெெெெ
10-6
10.6 External braking resistor
ெெெெெெெெெெெெெெெெெெெெெெெெெ
10-6
10.7 DC reactor
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
10-7
10.8 Optional cables, connector kits, battery and
external braking resistors
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
10-8
11. APPENDIXES
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
11-1
11.1 Model type selection
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
11-1
11.2 Example of program
ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ
11-10
11.3 Control block diagram
ெெெெெெெெெெெெெெெெெெெெெெெெெெெ
11-15

MHT258a (Engl.)1-1
1. GENERAL
1.1 Outline
The FALDIC-αseries which corresponds to a host interface is an AC servo system for motion-control necessary for a driven machine.
(1) Model type in this manual
(a) Amplifier (*) : RYS□□□S3-VVS
RYS□□□S3-VSS
(b) Motor (*) : GYC□□□DC1-S
GYS□□□DC1-S
(c) Gear head : GYN□□□SAG-G□□
GRN□□□SAG-G□□
Remark : "Origin return" and "interrupt positioning" of RYS□□□S3-VVS type amplifier could not be validated depending on the shipping
period of product. Check them after purchasing.
(1) Main features of product
(a) Wiring saving 16-bit serial pulse encoder (encoder) (65536 pulses/rev.)
(i) On the motor, an encoder for any of INC and ABS systems is mounted.
(ii) If a battery is mounted on the amplifier, it is usable as ABS system.
(iii) Encoder cabling consists of 2 wires for power supply and 2 for signal,
of totally 4 wires. For ABS system, 2 wires for battery must be added.
(iv) A motor of a differen t output [kW] can be driven without changing the
encoder setting provided that it has a rated output of frame No. (size)
equal to the output to apply, one step smaller or greater. Refer to 9.3 (3) (d) .
(v) The basic resolution is 65536 pulses/rev., and the frequency dividing
output is 16 to 16384 pulses/rev.
(b) Preparing a PC (*) loader
(i) Servo system support tools capable of controlling the para. (*) editing, monitoring, test
running, etc. are available.
(ii) Fault diagnostic function alarm can be detected and fault cause covering the mechanical
equipment system can be assumed.
(*) Amplifier : Servo-amplifier
Motor : Servo-motor
PC : Personal computer
Para. : Parameter(s)
Encode cable

MHT258a (Engl.)1-2
(c) Closely mountable amplifiers
(i) Several amplifiers can be mounted sidewise spaced by less than 5 [mm]
between themselves. In that case, however, the operation duty is not
continuous but 80% ED. Refer to 3.2 (2) .
(ii) Control power supply input terminals are provided. Maintenance is
available at a status where the main circuit power supply is trun off.
(iii) PN terminals for higher harmonics suppression are provided. A DC
reactor can be mounted.
(iv) A touch panel is provided.
(v) You can select a control function from 3 types:
1) Pulse train input /speed control type (RYS-V type amplifier : Input
frequency 500 [kHz] max.)
2) Linear positioning function (RYS-L type amplifier : Maximum command
value ±79,999,999)
A linear positioning system can be used for ball-screw or other mechanical
equipment systems.
3) Rotational indexing function (RYS-R type amplifier : Maximum number
of divisions 4095)
A rotational indexing system for ATC, tool magazine, etc. can be used.
(d) Cubic/slim type motors
Cubic type of approximately half the depth of our basic type motor and slim
type of flange of approximately half size are obtained.
(i) The degree of protection (motor enclosure protection) is IP55.
Optionally, IP67 can be supplied.
(ii) 0.03 to 5 [kW] are available.
(iii) Acceptable acceleration vibration is 4.9 [m/s2] and the slit plate material of
16-bit serial encoder is non-glass film.
K80791543
K80791543K80791543
K80791543
L1
L1L1
L1
L2
L2L2
L2
L3
L3L3
L3
DB
DBDB
DB
P1
P1P1
P1
N
NN
N
P+
P+P+
P+
U
UU
U
V
VV
V
W
WW
W
CHARGE
CHARGECHARGE
CHARGE
FALDIC
FALDICFALDIC
FALDIC
SHIFT
SHIFTSHIFT
SHIFT
ENT
ENTENT
ENT
RYS401S3-VVS
RYS401S3-VVSRYS401S3-VVS
RYS401S3-VVS
MODE
MODEMODE
MODE
ESC
ESCESC
ESC
K80791234
K80791234K80791234
K80791234
L1
L1L1
L1
L2
L2L2
L2
L3
L3L3
L3
DB
DBDB
DB
P1
P1P1
P1
N
NN
N
P+
P+P+
P+
U
UU
U
V
VV
V
W
WW
W
CHARGE
CHARGECHARGE
CHARGE
FALDIC
FALDICFALDIC
FALDIC
SHIFT
SHIFTSHIFT
SHIFT
ENT
ENTENT
ENT
RYS201S3-VVS
RYS201S3-VVSRYS201S3-VVS
RYS201S3-VVS
MODE
MODEMODE
MODE
ESC
ESCESC
ESC

MHT258a (Engl.)1-3
1.2 System configuration
The following illustrates related devices of FALDIC-αsystem.
Programmable operation display (POD)
UG20
Programmable logic controller (PLC)
MICREX-SX
MICREX-F
FLEX-PC
(continue to the next page)
General-purpose PC
[Programming support tool]
・D300win (MICREX-SX)
・Screen editor (UG)
・Servo-loader (FALDIC-α)
SYSTEM
F1
F1F1
F1
F2
F2F2
F2
F3
F3F3
F3
F4
F4F4
F4
F5
F5F5
F5
F6
F6F6
F6
F7
F7F7
F7
APS30
APS30APS30
APS30
PWR
PWRPWR
PWR
ALM
ALMALM
ALM
SX
SXSX
SX
SCPU32
SCPU32SCPU32
SCPU32
LOADER
LOADERLOADER
LOADER
RUN
RUNRUN
RUN
TERM
TERMTERM
TERM
SLV
SLVSLV
SLV
STOP
STOPSTOP
STOP
CPU
CPUCPU
CPU
No.
No.No.
No.
ONL
ONLONL
ONL
ERR
ERRERR
ERR
RUN
RUNRUN
RUN
ALM
ALMALM
ALM
BAT
BATBAT
BAT
ONL01234567
ONL01234567ONL01234567
ONL01234567
ERR89101112131415
ERR89101112131415ERR89101112131415
ERR89101112131415
ONLCH1
ONLCH1ONLCH1
ONLCH1
ERRCH2
ERRCH2ERRCH2
ERRCH2
EMG+OT‑OT
EMG+OT‑OTEMG+OT‑OT
EMG+OT‑OT
20
2020
20
1
11
1
B/A
B/AB/A
B/A
HP2
HP2HP2
HP2
ONL
ONLONL
ONL
ERR
ERRERR
ERR
PE1
PE1PE1
PE1
PH
PHPH
PH
PL
PLPL
PL
DA
DADA
DA
CH
CHCH
CH
No.
No.No.
No.
SCPU32
SCPU32SCPU32
SCPU32
LOADER
LOADERLOADER
LOADER
RUN
RUNRUN
RUN
TERM
TERMTERM
TERM
SLV
SLVSLV
SLV
STOP
STOPSTOP
STOP
CPU
CPUCPU
CPU
No.
No.No.
No.
ONL
ONLONL
ONL
ERR
ERRERR
ERR
RUN
RUNRUN
RUN
ALM
ALMALM
ALM
BAT
BATBAT
BAT
ONL01234567
ONL01234567ONL01234567
ONL01234567
ERR89101112131415
ERR89101112131415ERR89101112131415
ERR89101112131415
ONL
ONLONL
ONL
ERR
ERRERR
ERR
JP1
JP1JP1
JP1
ONLCH1
ONLCH1ONLCH1
ONLCH1
ERRCH2
ERRCH2ERRCH2
ERRCH2
EMG+OT‑OT
EMG+OT‑OTEMG+OT‑OT
EMG+OT‑OT
20
2020
20
1
11
1
B/A
B/AB/A
B/A
MP2
MP2MP2
MP2
CH2CH1
CH2CH1CH2CH1
CH2CH1
ONL
ONLONL
ONL
ERR
ERRERR
ERR
TL1
TL1TL1
TL1
FH
FHFH
FH
FL
FLFL
FL
ONL
ONLONL
ONL
ERR
ERRERR
ERR
AS1
AS1AS1
AS1
1
11
1
2
22
2
3
33
3
4
44
4
SX
SXSX
SX
APS30
APS30APS30
APS30
PWR
PWRPWR
PWR
ALM
ALMALM
ALM
ONL01234567
ONL01234567ONL01234567
ONL01234567
ERR89101112131415
ERR89101112131415ERR89101112131415
ERR89101112131415
ONL01234567
ONL01234567ONL01234567
ONL01234567
ERR89101112131415
ERR89101112131415ERR89101112131415
ERR89101112131415

MHT258a (Engl.)1-4
(continued from the
previous page)
Option cable
WSC
Motor
GYC
GYS
Option cable
WSC
A
mplifie
r
RYS
K80791234
K80791234K80791234
K80791234
L1
L1L1
L1
L2
L2L2
L2
L3
L3L3
L3
DB
DBDB
DB
P1
P1P1
P1
N
NN
N
P+
P+P+
P+
U
UU
U
V
VV
V
W
WW
W
CHARGE
CHARGECHARGE
CHARGE
FALDIC
FALDICFALDIC
FALDIC
SHIFT
SHIFTSHIFT
SHIFT
ENT
ENTENT
ENT
RYS201S3-VVS
RYS201S3-VVSRYS201S3-VVS
RYS201S3-VVS
MODE
MODEMODE
MODE
ESC
ESCESC
ESC

MHT258a (Engl.)1-5
1.3 Functions
The FALDIC-αseries has 3 types of control function for particular applications.
(1) RYS-V type : Pulse train/speed control (velocity)
Maximum input frequency 500[kHz]
Rotates according to pulse train from host control equipment, or
speed command from encoder or variable resistor.
The host interface has :
・DI/DO speed (minimum DI/DO),
・SX bus,
・Open network, etc.
(2) RYS-L type:
::
:Linear positioning function (linear motion)
Maximum command value ±79,999,999
The amplifier incorporates a linear positioning function.
A linear positioning system can be used by ball-screw,
rack and pinion or other mechanical equipment systems.
It is usable for 99-point of positioning data, current
(present) position output, immediate positioning, M-code
output and other functions.
The host interface has:
・DI/DO position (expanded DI/DO),
・SX bus,
・Open network, etc.
(3) RYS-R type:
::
:Rotational indexing function (rotation)
Maximum indexing number 4095
The amplifier incorporates a rotational indexing function.
A rotational indexing system for ATC, tool magazine,
loader/unloader, etc. can be used.
The rotational indexing function is usable for shorted route
control, one-point halt, single-direction infinite rotation, etc.
The host interface has:
・DI/DO position (expanded DI/DO),
・SX bus,
・Open network, etc.

MHT258a (Engl.)1-6
1.4 Explanation of model type
Model type of amplifier and motor is expressed with a combination of figures and letters :
(a) Amplifier
(b) GYS/GYC type motor
(c) Gear head unit
A
mplifier, RYS : basic
R Y S 2 0 1 S 3 - V V S
Motor output
201 : 20×10 = 200 [W]
300 : 30×10 = 30 [W]
Series letter, S : basic
Series figure
Encoder detector
S : 16-bit
Host interface (I/F)
Major function
0
1
Function Linear
positioning
Rotation
index
Pulse train/
speed control
Letter L R V
I/F DI/DO
speed position
SX
bus
JPCN-
1
RS-
485
T-
link
Device
Net
Letter V P S J R T D
Type of construction
C : Flange-mounted
Integral provision of brake
Motor type
G Y S 2 0 1 D C 1 - S - B
1
0
Motor out
p
ut
201 : 20×10 = 200 [W]
300 : 30×10 = 30 [W] Series figure
Encoder detector
S : 16-bit
Rated speed, D : 3000 [r/min]
Type Slim Cubic
Letters GYS GYC
With Without
Letter B −
Speed reduction gear ratio
Gear head unit type
G Y N 2 0 1 S A G - G 0 9
1
0
Motor out
p
ut
201 : 20×10 = 200 [W]
300 : 30×10 = 30 [W]
Series letter
Type of construction
G : Flange-mounted
Gear ratio 1/9 1/25
Figures and letter G09 G25
Type GYN GRN
Letters GYN GRN
1
1
.20 : 20×10 = 200 [W]
.40 : 40×10 = 400 [W]
For GYN
For GRN
Motor type
Type Slim Cubic
Letter S C

MHT258a (Engl.)2-1
2. SPECIFICATIONS
2.1 Motor
(1) Cubic type motor (0.1 to 5 [kW])
(a) Basic design
(i) 0.1 to 1.5 [kW]
Type GYC□□□DC1-S 101 201 401 751 102 152
Rated output [kW] 0.1 0.2 0.4 0.75 1 1.5
Rated torque (*4) [N•m] 0.318 0.637 1.27 2.39 3.18 4.78
Rated 3000Speed [r/min]
Max. 5000
Breakdown (max.) torque (*3) [N•m] 0.955/1.43 1.91/2.87 3.82/5.73 7.17/10.7 9.55/12.7 14.3/19.1
Moment of inertia of motor rotor (×10-3)J[kg•m2] 0.00538 0.0216 0.0412 0.121 0.326 0.451
Rated 1.0 1.5 2.6 4.8 6.7 9.6Current [A]
Max. (*3) 3/4.5 4.5/6.8 7.8/11.8 14.4/21.6 20.1/26.8 28.8/38.4
Winding insulation class B F
Operation duty type Continuous
Degree of enclosure protection Totally enclosed, IP55 except for shaft sealing
Motor power
Electrical connection
terminals Encoder detector
With 0.3 m flexible leads and connectors With cannon connectors
Temp. detection Without providing
Type of construction (mounting) IMB5, IMV1, IMV3, flange-mounted
Shaft extension Cylindrical extension with key
Final color for external non-machined surface Munsell N1.5
Encoder detector 16-bit serial encoder
Vibration level, peak to peak amplitude 5 micrometers 10 micrometers (*1)
Install location For indoors, 1000[m] and below of site-altitude
Ambient climatic conditions Temperature : −10 to +40 [°C], humidity : 90 [%] RH max. (free from condensation)
Acceleration vibration, acceptable (max.) 49 [m/s2] 24.5 [m/s2]
Mass (weight) [kg] 0.75 1.3 1.9 3.5 5.7 7
(b) Additional data for motor with providing brake
(i) 0.1 to 1.5 [kW]
Type GYC□□□DC1-S-B 101 201 401 751 102 152
Rated output [kW] 0.1 0.2 0.4 0.75 1 1.5
Rated torque [N•m] 0.318 0.637 1.27 2.39 3.18 4.78
Braking torque [N•m] 0.318 1.27 1.27 2.39 17.0 17.0
Rated voltage DC [V] 24
Attraction time [ms] 60 80 80 50 120 120
Release time [ms] 40 40 40 80 30 30
Brake input [W] 6.5 9 9 8.5 12 12
Mass (weight) [kg] 1 1.9 2.6 4.3 8.0 9.8

MHT258a (Engl.)2-2
(c) Additional data for motor with providing speed reduction gear, gear head unit
(i) Motor with gear ratio 1/9
1) 0.1 to 1.5 [kW]
Type GYN□□□CAG-G09 101 201 401 751 102 152
Actual speed reduction ratio 1/9
Rated 333.3Speed [r/min]
Max. 555.5
Rated torque [N•m] 2.45 4.9 9.8 18.1 25.5 38.3
Breakdown (max.) torque [N•m] 7.35 14.7 29.4 54.4 76.5 115
Direction of motor rotation (*2) CCW
Backlash (max.) [min] 40 30
Mass (weight) [kg] 0.72 2.1 2.1 3.8 7.8 7.8
(ii) Motor with gear ratio 1/25 or 1/15
1) 0.1 to 1.5 [kW]
Type GYN□□□CAG-G25/G15 101 201 401 751 102 152
Actual speed reduction ratio 1/25 1/15
Rated 120 200Speed [r/min]
Max. 200 333.3
Rated torque [N•m] 6.37 12.7 25.5 48 39.2 57.8
Breakdown (max.) torque [N•m] 19.1 38.2 76.4 144 117.6 173.4
Direction of motor rotation (*2) CCW
Backlash (max.) [min] 40 30 30 30
Mass (weight) [kg] 0.72 2.1 2.1 3.8 7.8 7.8
(*1) 15 micrometers for over the rated speed.
(*2) Direction of gear-output-shaft rotation is CCW (counter-clockwise), when motor shaft rotates forward(*).
The direction is viewed from a point facing the drive-end of motor.
(*3) Breakdown (max.) torque and maximum current values are selected in accordance with the following paired combination of amplifier
and motor types.
Lower value/higher value:
When the same output [kW] rating of amplifier and motor/when amplifier size is one step larger than the motor frame No. size
corresponding with amplifier.
Refer to 2.3.
(*4) Rated torque are continuous operating torque , on condition that motors are mounted heat sink which size are bellow table.
Motor type Heat sink size [mm]
GYC101DC1-S 250 ×250 ×6
GYC201DC1-S 300 ×300 ×6
GYC401DC1-S 300 ×300 ×6
GYC751DC1-S 350 ×350 ×6
GYC102DC1-S 400 ×400 ×10
GYC152DC1-S 400 ×400 ×10
Note : (*) The direction of motor rotation (when viewed from a point facing the drive-end of motor) is designed according to Japanese
standards:
•Forward direction : Counter-clockwise rotation (CCW)
•Reverse direction: Clockwise rotation (CW)

MHT258a (Engl.)2-3
(1) Cubic type motor (0.1 to 5 [kW]) (cont’d)
(a) Basic design
(ii) 2 to 5 [kW]
Type GYC□□□DC1-S 202 302 402 502
Ratedoutput [kW]2345
Rated torque (*4) [N•m] 6.37 −−−
Rated 3000Speed [r/min]
Max. 5000
Breakdown (max.) torque (*3) [N•m] 19.1 −−−
Moment of inertia of motor rotor (×10-3)J[kg•m2] 0.575 −−−
Rated 12.6 −−−Current [A]
Max. (*3) 37.8 −−−
Winding insulation class F −−−
Operation duty type Continuous
Degree of enclosure protection Totally enclosed, IP55 except for shaft sealing
Motor power
Electrical connection
terminals Encoder detector
With cannon connectors
Temp. detection Without providing
Type of construction (mounting) IMB5, IMV1, IMV3, flange-mounted
Shaft extension Cylindrical extension with key
Final color for external non-machined surface Munsell N1.5
Encoder detector 16-bit serial encoder
Vibration level, peak to peak amplitude 10 micrometers (*1)
Install location For indoors, 1000[m] and below of site-altitude
Ambient climatic conditions Temperature : −10 to +40 [℃], humidity : 90 [%] RH max. (free from condensation)
Acceleration vibration, acceptable (max.) 24.5 [m/s2]−−−
Mass (weight) [kg] 8.2 −−−
(b) Additional data for motor with providing brake
(ii) 2 to 5 [kW]
Type GYC□□□DC1-S-B 202 302 402 502
Ratedoutput [kW]2345
Rated torque [N•m] 6.37 −−−
Braking torque [N•m] 17.0 −−−
Rated voltage DC [V] 24
Attraction time [ms] 120 −−−
Release time [ms] 30 −−−
Brake input [W] 12 −−−
Mass (weight) [kg] 11.0 −−−

MHT258a (Engl.)2-4
(c) Additional data for motor with providing speed reduction gear, gear head unit
(i) Motor with gear ratio 1/9
2) 2 to 5 [kW]
Type GYN□□□CAG-G09 202 302 402 502
Actual speed reduction ratio 1/9
Rated 333.3Speed [r/min]
Max. 555.5
Rated torque [N•m] 50.9 −−−
Breakdown (max.) torque [N•m] 152.0 −−−
Direction of motor rotation (*2) CCW
Backlash (max.) [min] 30 −−−
Mass (weight) [kg] 12.2 −−−
(ii) Motor with gear ratio 1/15
2) 2 to 5 [kW]
Type GYN□□□CAG-G15 202 302 402 502
Actual speed reduction ratio 1/15
Rated 200Speed [r/min]
Max. 333.3
Rated torque [N•m] 77.4 −−−
Breakdown (max.) torque [N•m] 232.0 −−−
Direction of motor rotation (*2) CCW
Backlash (max.) [min] 30 −−−
Mass (weight) [kg] 12.2 −−−
(*1) 15 micrometers for over the rated speed.
(*2) Direction of gear-output-shaft rotation is CCW (counter-clockwise), when motor shaft rotates forward(*).
The direction is viewed from a point facing the drive-end of motor.
(*3) Breakdown (max.) torque and maximum current values are selected in accordance with the following paired combination of amplifier
and motor types.
Lower value/higher value:
When the same output [kW] rating of amplifier and motor/when amplifier size is one step larger than the motor frame No. size
corresponding with amplifier.
Refer to 2.3.
Refer to 2.3.
(*4) Rated torque are continuous operating torque , on condition that motors are mounted heat sink which size are bellow table.
Motor type Heat sink size [mm]
GYC202DC1-S 400 ×400 ×10

MHT258a (Engl.)2-5
(2) Slim type motor (0.03 to 5 [kW]) for 200 [V] class input voltage of amplifier
(a) Basic design
(i) 0.03 to 0.75 [kW]
Type GYS□□□DC1-S 300 500 101 201 401 751
Rated output [kW] 0.03 0.05 0.1 0.2 0.4 0.75
Rated torque (*4) [N•m] 0.095 0.159 0.318 0.637 1.27 2.39
Rated 3000Speed [r/min]
Max. 5000
Breakdown (max.) torque (*3) [N•m] −0.478 0.955 1.91/2.87 3.82/5.73 7.17/10.7
Moment of inertia of motor rotor (×10-3)J[kg•m2]−0.0034 0.00517 0.0137 0.0249 0.0861
Rated −0.93 0.9 1.5 2.6 4.8Current [A]
Max. (*3) −2.8 2.7 4.5/6.8 7.8/11.8 14.4/21.6
Winding insulation class B
Operation duty type Continuous
Degree of enclosure protection Totally enclosed, IP55 except for shaft sealing
Motor power
Electrical connection
terminals Encoder detector
With 0.3 m flexible leads and connectors
Temp. detection Without providing
Type of construction (mounting) IMB5, IMV1, IMV3, flange-mounted
Shaft extension Cylindrical extension with key
Final color for external non-machined surface Munsell N1.5
Encoder detector 16-bit serial encoder
Vibration level, peak to peak amplitude 5 micrometers
Install location For indoors, 1000[m] and below of site-altitude
Ambient climatic conditions Temperature : −10 to +40 [°C], humidity : 90 [%] RH max. (free from condensation)
Acceleration vibration, acceptable (max.) 4.9 [m/s2]
Mass (weight) [kg] −0.45 0.55 1.2 1.8 3.4
(b) Additional data for motor with providing brake
(i) 0.03 to 0.75 [kW]
Type GYS□□□DC1-S-B 300 500 101 201 401 751
Rated output [kW] 0.03 0.05 0.1 0.2 0.4 0.75
Rated torque [N•m] 0.095 0.159 0.318 0.637 1.27 2.39
Braking torque [N•m] 0.34 0.34 0.34 1.27 1.27 2.45
Rated voltage DC [V] 24
Attraction time [ms] −35 35 40 40 60
Release time [ms] −10 10 20 20 25
Brake input [W] −6.1 6.1 7.3 7.3 8.5
Mass (weight) [kg] −0.62 0.72 1.7 2.3 4.2

MHT258a (Engl.)2-6
(c) Additional data for motor with providing speed reduction gear, gear head unit
(i) Motor with gear ratio 1/9
1) 0.03 to 0.75 [kW]
GYN GRN. GYN
Type □□□□□□SAG-G09
300 500 101 20 40 751
Actual speed reduction ratio −1/9
Rated −333.3Speed [r/min]
Max. −555.5
Rated torque [N•m] −1.23 2.54 4.9 9.8 18.1
Breakdown (max.) torque [N•m] −3.68 7.36 14.7 29.4 54.3
Direction of motor rotation (*2) −CCW
Backlash (max.) [min] −40 30
Mass (weight) [kg] −0.7 2.1 3.8
(ii) Motor with gear ratio 1/25
1) 0.03 to 0.75 [kW]
GYN GRN. GYN
Type □□□□□□SAG-G25
300 500 101 20 40 751
Actual speed reduction ratio −1/25
Rated −120Speed [r/min]
Max. −200
Rated torque [N•m] −3.19 6.37 12.7 25.5 48
Breakdown (max.) torque [N•m] −9.56 19.1 38.2 76.4 144
Direction of motor rotation (*2) −CCW
Backlash (max.) [min] −40 30
Mass (weight) [kg] −0.7 2.1 3.8
(*1) 15 micrometers for over the rated speed.
(*2) Direction of gear-output-shaft rotation is CCW (counter-clockwise), when motor shaft rotates forward(*).
The direction is viewed from a point facing the drive-end of motor.
(*3) Breakdown (max.) torque and maximum current values are selected in accordance with the following paired combination of amplifier
and motor types.
Lower value/higher value:
When the same output [kW] rating of amplifier and motor/when amplifier size is one step larger than the motor frame No. size
corresponding with amplifier.
Refer to 2.3.
(*4) Rated torque are continuous operating torque , on condition that motors are mounted heat sink which size are bellow table.
Motor type Heat sink size [mm]
GYS500DC1-S8 200 ×200 ×6
GYS101DC1-S 200 ×200 ×6
GYS201DC1-S 250 ×250 ×6
GYS401DC1-S 250 ×250 ×6
GYS751DC1-S 300 ×300 ×6

MHT258a (Engl.)2-7
(2) Slim type motor (0.03 to 5 [kW]) for 200 [V] class input voltage of amplifier (cont’d)
(a) Basic design
(ii) 1 to 5 [kW]
Type GYS□□□DC1-S 102 152 202 302 402 502
Ratedoutput [kW]11.52345
Rated torque (*4) [N•m] 3.18 4.78 6.37 9.55 12.7 15.9
Rated 3000Speed
[r/min] Max. 5000
Breakdown (max.) torque (*3) [N•m] 9.55/12.7 14.3/19.1 19.1 28.7 38.2 47.8
Moment of inertia of motor rotor (×10-3) J[kg•m2] 0.174 0.238 0.302 0.873 1.12 1.37
Rated 7.1 9.6 12.6 18.5 24.5 30Current [A]
Max. (*3) 21.3/28.4 28.8/38.4 37.8 55.5 73.5 90
Winding insulation class F
Operation duty type Continuous
Degree of enclosure protection Totally enclosed, IP55 except for shaft sealing
Motor power
Electrical connection
terminals Encoder detector
With cannon connectors
Temp. detection Without providing
Type of construction (mounting) IMB5, IMV1, IMV3, flange-mounted
Shaft extension Cylindrical extension with key
Final color for external non-machined surface Munsell N1.5
Encoder detector 16-bit serial encoder
Vibration level, peak to peak amplitude 10 micrometers (*1)
Install location For indoors, 1000[m] and below of site-altitude
Ambient climatic conditions Temperature : −10 to +40 [°C], humidity : 90 [%] RH max. (free from condensation)
Acceleration vibration, acceptable (max.) 24.5 [m/s2]
Mass (weight) [kg] 4.4 5.2 6.3 11 13.5 16
(b) Additional data for motor with providing brake
(ii) 1 to 5 [kW]
Type GYS□□□DC1-S-B 102 152 202 302 402 502
Rated output [kW] 1 1.5 2 3 4 5
Rated torque [N•m] 3.18 4.78 6.37 9.55 12.7 15.9
Braking torque [N•m] 6.86 6.86 17 17 17 17
Rated voltage DC [V] 24
Attraction time [ms] 60 120
Release time [ms] 10 30
Brake input [W] 17 12
Mass (weight) [kg] 5.9 6.8 7.9 13.0 15.5 18.0

MHT258a (Engl.)2-8
(c) Additional data for motor with providing speed reduction gear, gear head unit
(ii) Motor with gear ratio 1/9
2) 1 to 5 [kW]
Type GYN□□□SAG-G09 102 152 202 302 402 502
Actual speed reduction ratio 1/9
Rated 333.3Speed [r/min]
Max. 555.5
Rated torque [N•m] 25.4 38.2 50.9 −−−
Breakdown (max.) torque [N•m] 74.4 114 152 −−−
Direction of motor rotation (*2) CCW
Backlash (max.) [min] 30 −−−
Mass (weight) [kg] 7.8 −−−
(ii) Motor with gear ratio 1/15
2) 1 to 5 [kW]
Type GYN□□□SAG-G15 102 152 202 302 402 502
Actual speed reduction ratio 1/15
Rated 200.0Speed [r/min]
Max. 333.3
Rated torque [N•m] 39.2 57.8 77.4 −−−
Breakdown (max.) torque [N•m] 117 173 232 −−−
Direction of motor rotation (*2) CCW
Backlash (max.) [min] 30 −−−
Mass (weight) [kg] 7.8 −−−
(*1) 15 micrometers for over the rated speed.
(*2) Direction of gear-output-shaft rotation is CCW (counter-clockwise), when motor shaft rotates forward(*).
The direction is viewed from a point facing the drive-end of motor.
(*3) Breakdown (max.) torque and maximum current values are selected in accordance with the following paired combination of amplifier
and motor types.
Lower value/higher value:
When the same output [kW] rating of amplifier and motor/when amplifier size is one step larger than the motor frame No. size
corresponding with amplifier.
Refer to 2.3.
(*4) Rated torque are continuous operating torque , on condition that motors are mounted heat sink which size are bellow table.
Motor type Heat sink size [mm]
GYS102DC1-S 350 ×350 ×6
GYS152DC1-S 350 ×350 ×6
GYS202DC1-S 350 ×350 ×6
GYS302DC1-S 400 ×400 ×10
GYS402DC1-S 400 ×400 ×10
GYS402DC1-S 400 ×400 ×10

MHT258a (Engl.)2-9
(3) Slim type motor (0.05 to 0.2 [kW]) for 100 [V] class input voltage of amplifier
(a) Basic design
Type GYS□□□DC1-S 500 101 201
Rated output [kW] 0.05 0.1 0.2
Rated torque (*4) [N•m] 0.159 0.318 0.637
Rated 3000Speed [r/min]
Max. 5000
Breakdown (max.) torque (*3) [N•m] 0.478 0.955 1.91/2.87
Moment of inertia of motor rotor (×10-3) J[kg•m2] 0.00341 0.00517 0.0137
Rated 0.85 1.5 2.7Current [A]
Max. (*3) 2.55 4.5 8.1/12.1
Winding insulation class B
Operation duty type Continuous
Degree of enclosure protection Totally enclosed, IP55 except for shaft sealing
Motor power
Electrical connection
terminals Encoder detector
With 0.3 m flexible leads and connectors
Temp. detection Without providing
Type of construction (mounting) IMB5, IMV1, IMV3, flange-mounted
Shaft extension Cylindrical extension with key
Final color for external non-machined surface Munsell N1.5
Encoder detector 16-bit serial encoder
Vibration level, peak to peak amplitude 5 micrometers
Install location For indoors, 1000[m] and below of site-altitude
Ambient climatic conditions Temperature : −10 to +40 [°C], humidity : 90 [%] RH max. (free from condensation)
Acceleration vibration, acceptable (max.) 4.9 [m/s2]
Mass (weight) [kg] 0.45 0.55 1.2
(*1) 15 micrometers for over the rated speed.
(*2) Direction of gear-output-shaft rotation is CCW (counter-clockwise), when motor shaft rotates forward(*).
The direction is viewed from a point facing the drive-end of motor.
(*3) Breakdown (max.) torque and maximum current values are selected in accordance with the following paired combination of amplifier
and motor types.
Lower value/higher value:
When the same output [kW] rating of amplifier and motor/when amplifier size is one step larger than the motor frame No. size
corresponding with amplifier.
Refer to 2.3.
(*4) Rated torque are continuous operating torque , on condition that motors are mounted heat sink which size are bellow table.
Motor type Heat sink size [mm]
GYS500DC1-S8 200 ×200 ×6
GYS101DC1-S6 200 ×200 ×6
GYS201DC1-S6 250 ×250 ×6

MHT258a (Engl.)2-10
2.2 Amplifier
(1) Basic specification
(a) 0.03 to 0.75 [kW] for 200 [V] input voltage of amplifier
Amplifier type RYS□□□S3-VVS 300 500 101 201 401 751
Applicable motor output (*1) [kW] 0.03 0.05 0.1 0.2 0.4 0.75
Phase, freq. 3-phase for power supply, single-phase for control, 50/60 [Hz]Input
Voltage 200/200-220-230 [V], +10 to −15[%]
System Sinusoidal PWM current control (all digital)
Carrier freq. [kHz] 10
Feedback 16-bit serial encoder (one-revolution resolution 16-bit, multi-revolution 16-bit)
Loading for 0 to 100 [%] deviation
Supply volt.
±1 [r/min]
max. For −10 to +10 [%] fluctuation
Speed
control
accuracy Amb. temp. ±15 [r/min] max. for −10 to +55 [°C] variation (at analog volt. input)
Speed range 1 : 5000 (at rated load)
Freq. response 500 [Hz] (at JL= JM(*2) )
Load inertia. max. 100 times of the motor rotor inertia, permissible
Control
data
Overload capability 300 [%] for 3 [sec], 450 [%] for 1.5 [sec]
Braking Regenerating, dynamic with external braking resistor
Protection OC (output overcurrent), OS (overspeed), LV(low voltage, undervoltage),
HV(high voltage, overvoltage), Et (encoder trouble), Ct (circuit trouble, amplifier trouble),
dE (data error, memory error), CE (combination error), rH2(resistor heat 2),
EC (encoder communication error), CtE (cont (control signal) error),
OL (motor overload), rH (resistor heat, braking (OB) resistor overheat),
OF (over flow, deviation excessive), AH (amp. heat, amplifier overheat),
EH (encoder heat, encoder overheat), AL (absolute data lost),
AF (absolute data over flow), SE (system error)
Function
Display, setting CHARGE (red), 7-segment LED with 5-digit and 4 operation keys
Installation place For indoors, 1000 [m] and below of site-altitude, under clean atmosphere,
no explosive hazardous gas and vapour is existing.
In the case of compliance with the European standard :
Pollution degree = 2, Over voltage category = Ⅱ
Temp., humidity −10 to +55 [°C], 90 [%] RH max. (free from condensation)
Ambient
condition
Vibration / shock 4.9 [m/s2] / 19.6 [m/s2] acceleration, acceptable (max.)
Others DC reactor terminals (P1, P+) for higher harmonics suppression.
UL/cUL (compliance with UL508), European standards (compliance with EN50178)
Mass (weight) [kg] 0.9 1.2 1.5
(*1) Use amplifier and motor as a specified pair of types given in the table of 9.3 (3) (d).
If the RYS401 (0.4 [kW]) type amplifier and GYS201 (0.2 [kW]) motor (which is a step smaller than the optimum combination) is
combined as a pair, allowable breakdown (max.) torque of 0.2 [kW] motor can be obtained as 450% (in the case of the breakdown
torque of the motor itself is 450% and above) of the rated torque.
Furthermore, in this case, other data are as follows :
•The moment of load inertia after conversion into motor shaft extension is at most 30 times the moment of inertia of motor rotor.
•Acceleration/deceleration time up to rated speed is 2 [ms] or more.
•The motor shaft extension is directly mechanically connected and is subjected to no external radial or thrust force.
(*2) Moment of inertia
JL: Moment of load inertia after conversion into motor shaft extension
JM: Moment of inertia of motor rotor
This manual suits for next models
14
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