Fuji Electric ZFK8 Series User manual

Instruction Manual
THE DIRECT INSERTION TYPE
ZIRCONIA OXYGEN
ANALYZER DETECTOR
TYPE:  ZFK8
INZ-TN5ZFK8d-E
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Thank you very much for your kind purchase of Fuji’s zirconia oxygen analyzer detector (Type ZFK 8).
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provements of the product.
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IRULWDQ\ZD\
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actually.
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refer to any time as requirfed.
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PREFACE
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Related instruction manuals
Direct insertion type zirconia oxygen analyzer converter (Type : ZKM).................................,1=71=.0(
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Type : Described in the nameplate put on the main body
Date of manufacture : Described in the nameplate put on the main body
Product nationality : Japan
NOTE
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out previous notice
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Prior to operating this detector, read this “Safety precautions” carefully for correct use.
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SAFETY PRECAUTIONS
DANGER
IIWKLVDSSDUDWXVLVDEXVHGDGDQJHURXVFRQGLWLRQFRXOGFRPHDERXWDQGLWLVVXS-
posed to die or get a serious injury.
CAUTION
,IWKHDSSDUDWXVLVDEXVHGDGDQJHURXVFRQGLWLRQFRXOGDULVHDQGLWLVVXSSRVHGWRJHW
medium injury or a minor injury and a physical damage is supposed to occur.
PROHIBITION
7KLVLQGLFDWHVDSURKLELWLRQDFWZKLFKPXVWQRWGR
Precautions in installing and wiring
DANGER
: 7KLVSURGXFWLVQRWDQH[SORVLRQSURRIW\SH'RQ¶WXVHLWLQDQH[SORVLYHJDV
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occur.
CAUTION
: ,QVWDOOWKLVSURGXFWLQDSODFHFRPSDWLEOHZLWKWKHFRQGLWLRQVVHWIRUWKLQ³LQ-
VWUXFWLRQPDQXDO´7KHXVHDWDSODFHQRWFRQIRUPLQJWRWKHLQVWDOODWLRQFRQGL-
WLRQVPD\UHVXOWLQDQHOHFWULFVKRFND¿UHDQGPDOIXQFWLRQ
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PRVWFDUHZLWKEORZRXWIURPWKHIXUQDFH7KHUHLVDULVNRIEXUQLQMXU\
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ZLUHFKLSVLQWRWKHSURGXFW2WKHUZLVHD¿UHIDLOXUHRUPDOIXQFWLRQPD\UHVXOW
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SRZHUVRXUFHGLIIHUHQWIURPWKHUDWLQJPLJKWFDXVHD¿UH
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results in getting an electric shock as the case may be.
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WHULDOZKLFKLVQRWEHDUDEOHWRWKHUDWLQJLVHPSOR\HGLWPLJKWFDXVHD¿UH
PROHIBITION
: 1HYHUGRWKHZRUNDWDSODFHZKHUHWKHSURGXFWJHWVZHWZLWKZDWHUVXFKDVWKH
rain.
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failure.
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Precautions in operation, stop, maintenance and check
DANGER
: ,QFDVHZKHUHFRPEXVWLEOHJDVLVFRQWDLQHGLQWKHPHDVXUHGJDVFKHFNWKHJDV
FRPSRVLWLRQDQGVSHFL¿FDWLRQVFDUHIXOO\EHIRUHXVLQJ2WKHUZLVHWKHRULJLQDO
SHUIRUPDQFHLVQRWGLVSOD\HGDQGWKHUHLVDIHDURIH[SORVLRQ
CAUTION
: 'RWKHZRUNLQDFRQGLWLRQZKHUHWKHPDLQSRZHUKDVEHHQWXUQHGRII,IWKH
ZRUNLVGRQHZKLOHFXUUHQWLVÀRZLQJWKHUHLVDIHDURIJHWWLQJDQHOHFWULFVKRFN
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DQGWKHVXUIDFHWHPSHUDWXUHLVDOVRYHU\KLJK6RQHYHUWRXFKWKHGHWHFWRUE\
bare hand.
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GRZQIXOO\
There is a fear of getting a burn.
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ZLVHWKHRULJLQDOSHUIRUPDQFHLVQRWIXOO\GLVSOD\HGDQGDDFFLGHQWRUIDLOXUH
may result.
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PROHIBITION
: 1HYHUGRWKHZRUNDWDSODFHZKHUHUDLQZDWHUVSODVHVWKHSURGXFWGLUHFWO\
 $IDLOXUHWRREVHUYHWKLVLQVWUXFWLRQPD\UHVXOWLQJHWWLQJDQHOHFWULFVKRFNRU
failure.
Other precaution
CAUTION
: )RUDIDLOXUHZKLFKFDQQRWEHMXGJHGHYHQLIUHIHUULQJWRWKHLQVWUXFWLRQPDQXDO
be sure to ask the nearest dealer or Fuji adjustment serviceman for repair. If
GLVDVVHPEOHGFDUHOHVVO\DQDFFLGHQWRULQMXU\FRXOGUHVXOW
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CONTENTS
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6. Maintenance and Check ......................................................................................................... 
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1.1 General description of zirconia oxygen analyzer
This zirconia oxygen analyzer makes use of the oxygen ion conductivity of solid electrolytes composed
PDLQO\RI]LUFRQLD=U2) at high temperatures.
If electrodes of platinum or the like are attached to both faces of a solid electrolyte and the faces are on the
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EHWZHHQERWKWKHHOHFWURGHV7KLVSKHQRPHQRQLVFDOOHGFRQFHQWUDWLRQFHOODFWLRQ
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1. INTRODUCTION
High-oxygen partial
pressure side PH
Low-oxygen partial
pressure side PL
Solid electrolyte
O2
O2
Electrode
O2-
Ionization
Molecularization
Electromotive
force
Nernst’s equation
RT PH(O2)
PL(O2)
E= 1n
4F
E: Electromotive force
PH(O2) : Oxygen partial pressure of a
reference gas (atmosphere)
PL(O2): Oxygen partial pressure of a
measured gas
R: Gas constant 8.3144[J･mol
-1･K-1]
T: Absolute temperature[K]
F: Faraday constant 9.649×104[c･mol-1]
Oxygen molecule
Zirconia
Platinum
Tree-phase interface:
a part where electrochemical
reactions occur.
O2-
ConverterDetector
Flow guide tube
Flow of gas
Stack
Cable
(sensor output line, thermocouple output line,
heater power wire)
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electrically.
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1.3 Description of each component
 =).
Ceramic filter O-ring
Quartz filter
Ceramic heater
Heat insulating
material
Joint for calibration gas Cable gland
Terminal box
Terminal box lid
Hexagon plug or reference gas inlet
* According to designation of type
Calibration
gas inlet Wiring hole
Air environment
(Reference gas)
Furnace environment
(Gas to be measured)
Thermo sticker
Measured gas
Filter frame
1.4 Check of type
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1.5 Check of delivered articles
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1R Description &ODVVL¿FDWLRQ Q'ty 5HPDUN
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Thermo sticker $FFHVVRULHV VK 6HH,WHP
6&HUDPLF¿OWHU $FFHVVRULHV VK 6HH,WHP
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Caution in handling
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zero.
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(VSHFLDOO\ZKHQDFHUDPLF¿OWHUDWWKHHQGRIWKHGHWHFWRULVUHSODFHGWDNHXWPRVWFDUH
CAUTION
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2.1 Mounting location
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or incorrect operation.
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and appliances bringing about electromagnetic induction trouble and electrostatic induction trouble)
nearby the detector.
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2.2 Mounting method
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EORZRXWIURPWKHIXUQDFHRWKHUZLVHWKHUHLVDIHDURIJHWWLQJDEXUQ
2. MOUNTING
CAUTION
DANGER
CAUTION
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2.2.1 Mounting method of detector
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Up Up Up
Down Down Down
Detector
Caution in mounting
O-ring (accessory)
Mounting screw, plain washer,
spring washer (accessory) - 3 locations
Flow guide tube
or ejector (ZTA)
Gas flow
Detector flange Wiring hole
Detector
+45°
-45°
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<How to check>
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thermo sticker
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 0RXQWLQJPHWKRGRIÀRZJXLGHWXEH
(Designation of type: When 9th to 11th digits are 5A , 5B and 5C)
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Tongue
Partition plate
Packing (not included
in scope of supply)
Mating flange (not included
in scope of supply)
Gas flow min.60mm
ø15 (JIS5K-65A)
Arrow mark of
flow guide tube
Furnace wall
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Mating flange (not included
in scope of supply)
Gas flow
Gas flow
Arrow mark of flow guide tube
Tongue
Partition plate
Packing (not included
in scope of supply)
Arrow mark of
flow guide tube
ø15 (JIS5K-65A)
min.150mm
Furnace wall
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XQGHUJ1P
(Desingation of type: When 9th to 11th digits are 5A )
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LVXQGHUJ1P
(Designation of type: When 9th to 11th digits are 5A )
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(Designation of type: When 9th to 11th digits are 5B and 5C )
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+
Inserting
angle
–
Inserting
angle
Up
Down
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