FujiFilm FNDX 5 User manual

SERVICEMANUAL
08/2009 FR
MF800V2.8r09a
NDTFILMPROCESSOR
FNDX 5
ProduziertfürFUJIFILMdurch COLENTA LabortechnikGmbH&Co. KG, Austria.
ProducedforFUJIFILMby COLENTA LabortechnikGmbH&Co. KG, Austria

08/2009 FR
WichtigeInformation FNDX5 ImportantInformation
OBSERVANCE:
THISSERVICEMANUALCANONLYBEUSEDINCOMBINATIONWITHTHE
CORRESPONDINGINSTRUCTIONMANUALFORTHE FNDX5 !
THEINDICES INTHISSERVICEMANUALAREANADDITIONOFTHE
CHAPTERSINTHEINSTRUCTIONMANUAL!
THISSERVICEMANUALISONLYINFORMATIONFORQUALIFIED
TECHNICIANS!
EACH POINTMAYUSE ONLYBYANAUTHORIZEDCOLENTATECHNICIAN!
ATTENTION!!!
TAKECARETOFOLLOWTHESAFETYINSTRUCTIONS
INCAPTURE1OFTHE
INSTRUCTIONMANUALFNDX5 !
ACHTUNG!!!
BEFOLGENSIEGENAUDIESICHERHEITSHINWEISE
INKAPITEL1VONDER
BEDIENUNGSANLEITUNGFNDX5 !
ZUR BEACHTUNG:
DASSERVICEMANUALKANN NURINVERBINDUNGMITDER
BEDIENUNGSANLEITUNG FNDX5 VERWENDETWERDEN!
DIEINHALTEINDIESEMSERVICEMANUALSIND EINEERWEITERUNGVON
DENKAPITELNINDERBEDIENUNGANLEITUNG!

08/2009 FR
Index
Beforeinstallation
Location
Electricalsupply
InternalWatercircuit
Waterdrain
Internalchemistrycircuit
Chemestrydrains
Chemicalreplenishmentsystem
Transportationonsiteandassembling
Assemlythe fixrack withspraybar
Mountingofrollersfixrack 1
Mountingofspraybar
Adjustmentofspraybar
Mountingofrollersfixrack 2
Additionaltothe fixrack
Additionaltoinstallationofthe racks
Additionaltoinstallationofthe dryerrack
Thefirststeps
Additionaltothe firststeps
Using the chemistries
page
1
1
1
2
2
3
3
4
5
6
6
6
7
7
8
8
8
9
9
9
FNDX5
NDT-Filmprocessor

THISSERVICE MANUALISONLY INFORMATION FORQUALIFIED
TECHNICIANS!
EACHPOINTMAYUSEONLY BYANAUTHORIZEDCOLENTATECHNICIAN!
08/2009 FR
Index
Processorfunctions
Additionalsafetydevices
Filtersystemofdeveloper
Howtoreplacethe filterinsert
Systemofchillerassy
Howtofill thecooling liquid
Setupjumper
Setupofthe processor
Thebeforementionedvaluesaredefinedasfollowing
Flowchart
I2CBusoverview
Testinstruction forI2C Bussystem
Troubleshooting
Servicereport
Notes
page
10
10
11
11
13
13
15
16
17
18
19
20
23
27
lastsites
FNDX5
NDT-Filmprocessor

Service ManualforFNDX5
08/2009FR
1.1.1BEFOREINSTALLATION
*) Sitepreparation,e.g.,watersupply,drainageelectricalsupplymustbecompletedpriorinstallation.
1.1.2 LOCATION
*) Processorcanbeinstalled "through-the-wall"orcompletelyinthedarkroom.
Requiredmeasurementscanbetaken fromtheprocessorspecificationsheet.
For"through-the-wall",apurposebuiltpanelisrequired(optionalaccessory).
1.1.3 ELECTRICALSUPPLY
*) Allelectricalconnectionsmustmeetnationalsafetyrequirements.Correctfusesand electrical
requirementcanbetaken fromtheprocessorspecificationsheet.
1.1.4 WATERSUPPLY
*) Theprocessormustbeconnected tothe local watersupplybyusing aDVGW-approved system
separatingdeviceorpipeseparatingdevice.
*) The coldwatersupplypipe musthaveastopcock fitted connectiontothe processorand shouldbe
done byusingthe 3/4"hoseconnector,supplied.Easy access tothe stopcock shouldbeprovided as
ithastobe opened andclosed daily.
*) Abuiltinmagneticvalvereduceswaterconsumptiontoamaximumof2.0ltr./minuteusingpressure
andquantitycontrol.
*) It isrecommended torun asecond coldwatersupplywith2.5metersofhosing tofacilitateeasy
cleaning ofthe racks and tanks(watersupplykit-optional accessory).
Powercordwithplug
CEE3P+N+PE16-6h
415V16A
Mainswitch
Waterconnectionand
drainsinfrontofthe
processor(seepage3)
Page1

Service ManualforFNDX5
08/2009FR
1.1.5 INTERNALWATERCIRCUT
2.1.1 WATERDRAIN
*) Thewashwatershouldbedrainedseparatelyaccordingtolocalenvironmentalregulations.
The Processorcomeswiththe suitablehoseconnections.
*) The levelofthe waterdrainshouldbe aslowaspossiblewithaminimumdrainpipe
diameterofØ40mm.
watertank
1-way-water-solenoid
(watersupply)
CIRCULATION
freshwater overflowtube
level
stop-cock
*...tosettheflowtrough,
whichdependsonthepreasureof
thewatersupplyline
sewage
collector
Page2

Service ManualforFNDX5
08/2009FR
Circulation
level
DEV /FIX
heatexchanger350W circulationpump
withcooling
drainDEV/FIX
drainDEV/FIX
overflowtube circulationinlettube
2.1.3CHEMISTRYDRAINS
OPEN
CLOSED
NOTE:
forthe DEV thereis
additionalafilterinstalled.
Seemoreinchapter5.1.3
"FilterSystemforDeveloper"
2.1.2 INTERNALCHEMISTRYCIRCUIT
Drain WASHWATERFIX DEV WaterSupply
circulationpump
heatexchanger
Page3

Service ManualforFNDX5
08/2009FR
WARNING:
*) Do notusebrass orcopperinthe drainage system.
*) Chemistry disposalmustbe inaccordancewithlocal
environmentalregulations.
*) Toavoidbackpressureinthedrain,the hosesshould be
freeofbendsandwithaconstantdownwardgradient.
Cover
DEV FIX
FIX
USE FLOADINGLID
TOPROTECT
DEVELOPER
AGAINSTOXYDATION
DEV
Cover
NOTE:
ALevelcontroldeviceforreplenishertankisoptionalavailableonrequest.
Standpipe
Filter
3.1.1 ChemicalReplenishmentSystem
Whenoperatingaprocessorwhichuseschemicalsforthecontinuousproductionofplate/filmitisvery
importantthatthe chemicalswithinthe machine arekeepingood working ordersoastoprovide consistent
processingquality.
Toachievethisconsistencyweusereplenishmentsolutions,whichareformulated bythechemical
manufacturerandinjectedintotheprocessorpreciselyfortheareaofmaterialbeingproduced.
Replenishmentofthechemicaltanksisdone automaticallyusing infrared sensorslocatedatthe entrance
totheprocessor.Thesesensors accuratelymonitorthe widthofmaterialenteringthe processor,this
informationisinthenused bythe microprocessor(CPU)controlsoftwaretocalculatethesurfaceareafor
eachplateloaded intothe processor.
Eachsensor,whencovered,will generateapulse,whichisthenrecorded on adecoderand counted –
themoresensorsthatarecovered thenthefasterthe count.Whenthe countreachestheprogrammedvalue
ofpulsecountsittriggersthestartofareplenishmentcycle.
Duringeachreplenishmentcyclethereplenishmentpumpsinjectfreshsolution fromsmallstorage bottles/
tankand intothe corresponding"working"tanksolutionsforapre-settime.
DEV
Replenishment
(Canister)
ReplenishmentPump
tothepump
Standpipe
Filter
Page4

Service ManualforFNDX5
08/2009FR Page5
4.1.1TRANSPORTATIONONSITEANDASSEMBLING
The transporttothe installation areacan be done easilybytwo men.
IMPORTANT:
TheProcessormustbeinstalledleveledforoptimumperformance.
WARNING:
DURINGTRANSPORTALLRACKSANDDRYERMUSTBETAKENOUTOFPROCESSOR!!

Service ManualforFNDX5
08/2009FR
16
5.1.2 MOUNTINGOFTHEROLLERS16 AND 22 INTHECORRECTORDER
5.1.3 MOUNTING OFTHESPRAYBAR
22
5.1.1ASSEMBLYTHEFIXTANKWITHSPRAYBAR
23
16
22
CAUTION:
PayattentiontotheRollerconfiguration
abouttheFIXRack!
16 90 16606 Einzugswalzegerillt,PE 32 schwer Inputrollerfluted,PE32heavy
22 90 17425 EinzugswalzePE 25 schwer Inputroller,PE25heavy
23 90 15179 EingangswalzeFix,Stahl19 InputrollerFix,Steel19
Position TeileNr. Beschreibung Description
partno.
Page6