FujiMAC FujiMAC40 R2 User manual

UK
FujiMAC
Air Pump Instruction Manual
FujiMAC40 R2
FujiMAC100 R2
FujiMAC200 R2
FujiMAC60 R2
FujiMAC120 R2
FujiMAC250 R2
FujiMAC80 R2
FujiMAC150 R2
FujiMAC300 R2
Model:
Air hose sold separately
Serial number:
Installation Date:
fujimac.co.uk/warranty
Register your
FujiMAC here:
www.fujimac.co.uk

Instruction Manual
Thank you for purchasing the FujiMAC Air Pump. Be sure to read through this manual to
gain full understanding before proceeding to actual operation. Please retain this manual for
future reference.
SAFETY PRECAUTIONS
Read the precautions carefully before operating the air pump. The contents of this section
are vital to ensure safety. Please pay special attention to the following sign.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury and/or property damage.
WARNING
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
If the supply cord is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualied persons in order to avoid a hazard.
FOR HOME USERS
WARNING – Preventing electrical shock
Do not try to open or repair the air pump yourself. Only trained personnel can provide the
overhaul and repair services as needed.
CAUTION – Working air pump is hot
When in operation, the lower part of the air pump gets hot. Do not touch directly.
Neglecting this note may cause injury and burn.
CAUTION – Preventing lightning damage
Shut down the power or unplug in a thunderstorm.
Neglecting this note may cause damage to the air pumps.
CAUTION – Do not place ammable materials near the air pump
Neglecting this note may cause re.
CAUTION – Do not step on the air pump or place any object on the air pump
Neglecting this note may cause damage to the air pumps and/or injury.
CAUTION – Do not throw water on the air pump
Neglecting this note may cause damage to the air pumps and/or electrical shock.

For Installers
INSTALLATION
WARNING
• All electrical work must be performed by a licensed electrician.
• Do not place any object on the power cord.
Neglecting this note may cause electric shock and/or re.
CAUTION
• The diaphragms will be damaged by the chlorine gas and/or other fume so any hole and
gap (i.e. conduit or air pipe) where the chlorine gas could pass through to the air pump
must be sealed completely with silicon sealant or any suitable materials.
• The air pump should be installed in a well ventilated place and away from direct sunlight
preferably undercover.
• Install the air pump in a place which has neither direct rain, water splashing nor
water immersion.
• Do not install the air pump at the place which is under the kitchen fan or possible to take
air including oil into the air pump.
• Avoid installing the air pump in a bedroom or other places where noises may be
a nuisance.
• Install the air pump in a place that provides easy access for inspection and maintenance.
• Install the air pump close to the use point, preferably within 5 meters.
Pipe work should be with minimum bends.
• Install the air pump in a place where is apart from the building wall by over 20cm using
a concrete base so as not to transfer the vibration.
• Make sure the concrete base for the air pump is level.
• Connect the air pump and the pipe by a rubber tube; tighten by a pinch cock.
• Insert the power plug rmly into the power point. Do not pull out the plug by the cable.
It may damage the cable.
• The air pump must be connected to a grounded, metallic, permanent wiring system,
or an equipment-grounding terminal or lead on the product.
• Please be sure to conduct earth construction work. (2 hole plug case)
FOR FREIGHT / EXPRESS / COURIER COMPANIES
CAUTION
• Do not drop, throw or tilt the air pump during the transportation. The internal parts may
get damaged, and the air pump may not be working properly.

TEST OPERATION
CAUTION
• The airline outlet area must be lled with water up to the prescribed line before turning
on the air pump.
• Make sure the aeration is conducted properly.
• Make sure the air pump is making no abnormal noise and vibration.
• Measure the working pressure between the use point and air pump.The accepted value
for the pressure is ± 20% of the normal pressure which is specied on the air pump
name plate.
EXAMPLE OF SUGGESTED INSTALLATION
Rubber Hose
Concrete Base
Power Plug Socket Outlet
Power Cable

Inspection and Maintenance
as required
A diaphragm change is only permitted by trained maintenance personnel. Work on electrical
components may only be carried out by qualied electricians in accordance with the
applicable regulations.
AIR FILTER
INSPECT AND CLEAN EVERY 3 OR 4 MONTHS AND REPLACE EVERY YEAR
In order to optimize the lifespan of the air lter when it is used in areas where dust
accumulation may be high, frequent maintenance is required. If the air lter gets too dirty,
replacement will be necessary.
ATTENTION
Neglecting this note may cause abnormal heat generation, decrease in
air ow volume, and/or early breakdown of the diaphragm.
DIAPHRAGM/VALVE
REPLACE THE DIAPHRAGM/VALVE EVERY YEAR
If the diaphragm/valve becomes damaged, the automatic stop function engages (except
FujiMAC40 R2). Further action must be taken to rectify the problem or deterioration of the
use point due to an inoperable air pump may result. A discernible odour will be present in
this event.The diaphragm/valve assembly should be replaced before it gets damaged.
ATTENTION
Neglecting this note may adversely affect the performance
of the use point.
PRESSURE
HIGH PRESSURE IS STRICTLY PROHIBITED
Irregular heat generation and/or early diaphragm breakage may result if operation of the
air pump is sustained at an abnormally high pressure.The accepted value for the working
pressure between the use point and the air pump is +/- 20 % of the normal pressure which
is specied on the pump name plate.
WARNING
Neglecting this note may cause material damage.

ATTENTION
Working air pump is hot! While operating, the lower part of the
air pump gets hot. Do not touch directly. Neglecting this note may
cause injury and burn.
POWER PLUG
FIRE ACCIDENT PREVENTION
WARNING
Check whether any dirt and/or dust has built up on the power plug
at least once a year and insert to the base and t rmly. Dirt/dust
accumulation and/or a faulty connection may cause electric shock
and/or a re accident.
AUTO-STOP FUNCTION
MAKE SURE TO INSPECT THE FUNCTION EVERY TIME THE DIAPHRAGM/VALVE
ASSEMPLY IS REPLACED
Remove the auto-stop piece and put in the plug to ensure the auto-stop function works
properly. After checking, disconnect the plug from the power point and set the auto-stop
piece in the right position. (See below)
WARNING
Make sure to turn off the power when replacing the diaphragm/valve
assembly and/or handling the auto-stop piece. Neglecting this note
may cause an electric shock.
123
1 2 3
Normal position. Turn auto-stop piece and
face symbol along slit. Remove auto-stop piece from air pump
auto-stop holder.
1 HOW TO REMOVE AN AUTO-STOP PIECE
2 HOW TO SET AN AUTO-STOP PIECE
Face symbol from auto-stop piece
towards symbol on auto stop holder
and slide the piece into the holder.
Push in until it clicks. Ready for use.
fujimac.co.uk//maintenance
WATCH ONLINE

SPECIFICATIONS
Model FujiMAC40
R2
FujiMAC60
R2
FujiMAC80
R2
FujiMAC100
R2
FujiMAC120
R2
Air Flow Volume L/min 40 60 80 100 120
Normal Pressure mbar 120 150 180
Rated Voltage V 230-240
Frequency Hz 50
Outlet Pipe Size O.D.18mm (I.D.13mm) O.D.26mm
(I.D.20mm)
Weight kg 5.0
Power Consumption
(at Normal Pressure) W 27 / 28 35 / 38 47 / 51 68 / 80 86 / 101
Rated power input
(at open ow) W 36 67 70 90 130
Power Cable 2 or 3 x 18AWG x 1.5m
Country of Origin Japan
Model FujiMAC150
R2
FujiMAC200
R2
FujiMAC250
R2
FujiMAC300
R2
Air Flow Volume L/min 150 200 250 300
Normal Pressure mbar 200
Rated Voltage V 230-240
Frequency Hz 50
Outlet Pipe Size O.D.26mm (I.D.20mm)
Weight kg 9.0
Power Consumption
(at Normal Pressure) W 100 / 125 140 / 159 186 / 226 250
Rated power input
(at open ow) W 170 205 260 280
Power Cable 2 or 3 x 18AWG x 1.5m 2 or 3 x 18AWG x 1.5m or 2.0m
Country of Origin Japan
200mbar is equivalent to 2m water depth.

OVERALL VIEW (ALL DIMENSIONS IN MILLIMETERS)
FujiMAC40 R2 FujiMAC60 R2 / 80 R2 / 100 R2
FujiMAC120 R2 FujiMAC150 R2 / 200 R2 / 250 R2 / 300 R2

Installed: / /
Maintenance Date By
Clean Filter / /
Clean Filter / /
Clean Filter / /
Change Filter / /
Change Diaphragm / /
Clean Filter / /
Clean Filter / /
Clean Filter / /
Change Filter / /
Change Diaphragm / /
Clean Filter / /
Clean Filter / /
Clean Filter / /
Change Filter / /
Change Diaphragm / /
Clean Filter / /
Clean Filter / /
Clean Filter / /
Change Filter / /
Change Diaphragm / /
www.fujimac.co.uk tel: [phone] [email protected].uk
Service Log
UK

SCAN TO
REGISTER
YOUR WARRANTY
• 12 month warranty as standard on all FujiMAC R2 / RII air pumps
• Register your FujiMAC R2 / RII within 30 days of purchase to activate
your FREE 2nd year of warranty and receive a FREE replacement air lter
• Extend your warranty to 3 years, for a modest fee, and get a
FREE service kit including replacement diaphragm and air lter
fujimac.co.uk/warranty
Warranty
Air hose sold separately.
Warranty - terms and conditions apply, parts only,
does not affect your statutory rights, see website for full details (www.fujimac.co.uk/warranty).

MADE IN
JAPAN
fujimac.co.uk
FujiMAC UK
c/o Haigh Group Ltd.,
Alton Road,
Ross-on-Wye,
Herefordshire,
HR9 5NG,
United Kingdom
Contact us:
Copyright © 2022. Haigh Group Ltd, Est. 1959. Registered in the UK, No. 00639089. The Haigh Group Ltd.
is the approved UK reseller of the FujiMAC and FujiClean brands, products and spare parts.
The FujiMAC R2 / RII model range is optimised for aeration of wastewater, septic tanks and packaged
sewage treatment. Please refer to datasheets (available at www.fujimac.co.uk) for normal operating
parameters. Air hose sold separately.
www.fujimac.co.uk
01183 703307
[e-mail]