FujiMAC MAC40R? User manual

T20769EU - 3
Instruction Manual
Model:
□MAC40RⅡ
□MAC60RⅡ
□MAC80RⅡ
□MAC100RⅡ□MAC120RⅡ□MAC150RⅡ
□MAC200RⅡ □ MAC250RⅡ □ MAC300RⅡ
Serial number:
Installation Date:
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1
INSTRUCTION MANUAL
Be sure to read through this manual to gain full understanding before proceeding to actual
operation. Please retain this manual for future reference.
SAFETY PRECAUTIONS
Read the precautions carefully before operating the air pump. The contents of this section are vital
to ensure safety. Please pay special attention to the following sign.
•WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
•CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate
injury and/or property damage.
For Home Users
•WARNING – Preventing electrical shock
Do not try to open or repair the air pump yourself. Only trained personnel can provide the
overhaul and repair services as needed.
•CAUTION – Working air pump is hot
When in operation, the lower part of the air pump gets hot. Do not touch directly.
Neglecting this note may cause injury and burn.
•CAUTION – Preventing lightning damage
Shut down the power or unplug in a thunderstorm.
Neglecting this note may cause damage to the air pumps.
•CAUTION – Do not place flammable materials near the air pump
Neglecting this note may cause fire.
•CAUTION – Do not step on the air pump or place any object on the air pump
Neglecting this note may cause damage to the air pumps and/or injury.
•CAUTION – Do not throw water on the air pump
Neglecting this note may cause damage to the air pumps and/or electrical shock.
WARNING
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.

2
For Installers
Installation
•CAUTION
The air pump should be installed in a well ventilated place and away from direct sunlight
preferably undercover.
Install the air pump in a place which has neither direct rain water splashing nor water
immersion.
Do not install the air pump at the place which is under the kitchen fan or possible to take
air including oil into the air pump.
Avoid installing the air pump in a bedroom or other places where noises may be a
nuisance.
Install the air pump in a place that provides easy access for inspection and
maintenance.
•WARNING
All electrical work must be performed by a licensed electrician.
Do not place any object on the power cord.
Neglecting this note may cause electric shock and/or fire.
•CAUTION
Install the air pump close to the use point preferably within 5 meters. Pipe work should
be with minimum bends.
Install the air pump in a place where is apart from the building wall by over 20cm using
a concrete base so as not to transfer the vibration.
Make sure the concrete base for the air pump is level.
Connect the air pump and the pipe by a rubber tube tighten by a pinch cock.
Insert the power plug firmly into the power point. Do not pull out a plug by the cable. It
may damage the cable.
The air pump must be connected to a grounded, metallic, permanent wiring system, or
an equipment-grounding terminal or lead on the product.
For Freight / Express / Courier companies
Do not drop, throw, and tilt the air pump during the transportation. The internal parts may
get damaged, and the air pumps may not be working properly.

3
Test Operation
•CAUTION
The airline outlet area must be filled with water up to the prescribed line before turning
on the air pump.
Make sure the aeration is conducted properly.
Make sure the air pump is making no abnormal noise and vibration.
Measure the working pressure between the use point and air pump. The accepted
value for the pressure is ± 20% of the normal pressure which is specified on the air
pump name plate.
Example of Suggested Installation
Concrete B
ase
Rubber
Hose
Powe
r Cable
Power Plug
Socket Outret

4
Inspection and Maintenance as required
A diaphragm change is only permitted by trained maintenance personnel. Work on electrical components
may only be carried out by qualified electricians in accordance with the applicable regulations.
Failure to adhere to this note may
cause abnormal heat generation, an
air flow volume decrease and/or
early breakage of the diaphragm.
(1) Air Filter
INSPECT AN
D CLEAN EVERY 3 OR 4 MONTHS AND
REPLACE EVERY YEAR
In order to optimize the lifespan of the air filter when it is
used in areas where dust accumulation may be high,
frequent maintenance is required. If the air filter gets
too dirty, replacement will be necessary.
REPLACE THE DIAPHRAGM/VALVE EVERY YEAR
If the diaphragm/valve becomes damaged, the automatic
-stop function engages (except MAC40RII). Furthe
r action
must be taken to rectify the problem or deterioration of the
use point
due to an inoperable air pump may result. A
discernable odour will be present in this event. The
diaphragm/valve assembly should be replaced before it gets
damaged.
Neglecting this note may adversely
affect the performance of the use point.
Caution! Working air pump is hot
When in operation, the lower part of the
air
pump gets hot. Do not touch directly.
Warning
Neglecting this note may cause injury and burn.
Pushinuntil it
clicks.
(1) How to remove an auto-stop piece
(2) How to set an auto-stop piece
Normalposition.
Turn auto-stop
piece and face
▲symbol
along slit.
Remove auto-stop
piece from air pump
auto-stop holder.
Face ▲symbol from
auto-stoppiece
towards ▲symbol
onautostopholder
and slide the piece
into the holder.
Readyfor use.
(2) Diaphragm / Valve
Attention
High pressure is strictly prohibited
Irregular heat generation and/or early diaphragm
breakage may result if operation of the air pump
is sustained at an abnormally high pressure.
Neglecting this note may cause material damage.
The a
ccepted value for the working pressure between the
use point and the air pump is ± 20%
of the normal
pressure which is specified on the air pump name plate.
(3) Pressure
Attention
Attention
FIRE ACCIDENT PREVENTION
Check whether any dirt and/or dust has built up on the power plug at least once a year and insert to the base
and
fit firmly. Dirt/dust accumulation and/or afaulty connection maycauseelectric shock and/or a fire accident.
Warning
(4) Power Plug
MAKE SURE TO INSPECT THE FUNCTION EVERY TIME THE DIAGRAGM/VALVEASSEMBLY IS REPLACED
Remove the auto-stop piece and put in the plug to ensure the auto-stop function works properly
.After checking, disconnect the
plug from thepower point and set the auto-stop piece in the right position. (See below)
Warning
Make sure to turn off the power when replacing the diaphragm/valve assembly and/or handling
the auto-stop piece. Neglecting this note may cause an electric shock.
(5) Auto
-
stop Function

5
Diaphragm Replacement Procedure
Make sure to turn off the power when replacing the
diaphragm/valve assembly. Neglecting this note may
cause an electric shock.
Warning
Make sure to replace both side of diaphragm/casing
assembly at the same time. Neglecting this note may
cause early breakage of the diaphragm.
Attention
* Replace diaphragm/valve assembly every year.
* Make sure to carry out test operation and ensure that the air
pump works properly after replacing.
8. Fit a power cable in 3 hooks. 9. Set an auto-stop piece as
instructed above.
7. Insert a casing air outlet into a
rubber grommet and fix a
casing assembly with 4 screws.
1. Remove cover bolts using a
8mm-box wrench.
4. Remove 4 screws from a
casing using a cross slot
screwdriver.
5. Remove nut and take a
diaphragm off from a body.
2. Remove an auto-stop piece as
instructed above. 3. Remove a power cable from 3
hooks.
Attention Do not remove screws!!
6. Place a new diaphragm using
new nut provided.
*Tightening torque – about 1 Nm
10. Fix cover bolts using a
8mm-box wrench.

6
Exploded View and Parts List
14󴄀
80
Attention:
For MAC60RII & 80RII attach the oscillator
so that the 80 mark is in an upward direction
MAC40RII
Repair Parts List
No PN Item Name 40RⅡ60RⅡ80RⅡ
1 H612 N6 Filter cover
○ ― ―
H613 N8 Filter cover ― ○ ○
2 H507 N6 Air filter
○ ― ―
H508 N8 Air filter ― ○ ○
3 H684 M5-20 Cross recessed hexagonal head bolt (4 pcs.) ○ ○ ○
4 H657 N6 Sound absorbing filter ○ ○ ○
5 H115 N6 Compression chamber
○ ― ―
H118 T10 Compression chamber ― ○ ○
6 H150 N6 Diaphragm assembly*
○ ― ―
H154 T10 Diaphragm assembly* ― ○ ○
7 H319 T6 Oscillator rod*
○ ― ―
H317 R10 Oscillator rod* ― ○ ○
8 H4040R2-1
T4-1 Solenoid( 8 Screws) ○ ― ―
H4060R2-1 T6-1 Solenoid (with Auto stop assembly / 8 Screws) ― ○ ―
H4080R2-1 T8-1 Solenoid (with Auto stop assembly / 8 Screws) ― ― ○
9 H256 N6 Auto-stop piece ― ○ ○
10 H658 N6 Shock absorbing rubber (4 pcs.) ○ ○ ○
11 H821 N6 Rubber grommet ○ ○ ○
12 H639 R10 Tank gasket ○ ○ ○
13 H659 N6 Rubber foot (4 pcs.) ○ ○ ○
14 H812 A4 Exhaling rubber hose assembly ○ ○ ○
* Including nut and flat washer.
MAC40RⅡ/60RⅡ/80RⅡAir pump
Service Manual and Parts Description

7
Exploded View and Parts List
14󴄀
Attention:
For MAC100RII &120RII attach the oscillator
so that the triangle mark is in an upward direction.
MAC120RII
14󴄀
Repair Parts List
No PN Item Name 100RⅡ120RⅡ
1 H613 N8 Filter cover ○ ○
2 H508 N8 Air filter ○ ○
3 H684 M5-20 Cross recessed hexagonal head bolt (4 pcs.) ○ ○
4 H657 N6 Sound absorbing filter
○ ―
H660 T10 Sound absorbing filter ― ○
5 H118 T10 Compression chamber ○ ○
6 H154 T10 Diaphragm assembly*
○ ―
H157 T30 Diaphragm assembly* ― ○
7 H320 T10 Oscillator rod*
○ ―
H321 T25 Oscillator rod* ― ○
8 H4100R2-1 T10-1 Solenoid(with Auto stop assembly / 8 Screws)
○ ―
H4120R2-1 T12-1 Solenoid (with Auto stop assembly / 8 Screws) ― ○
9 H256 N6 Auto-stop piece
○ ―
H257 T30 Auto-stop piece ― ○
10 H658 N6 Shock absorbing rubber (4 pcs.) ○ ○
11 H821 N6 Rubber grommet ○ ○
12 H639 R10 Tank gasket ○ ○
13 H659 N6 Rubber foot (4 pcs.) ○ ○
14 H812 A4 Exhaling rubber hose assembly
○ ―
H814 E2 Exhaling rubber hose assembly ― ○
* Including nut and flat washer.
MAC100RⅡ/120RⅡAir pump
Service Manual and Parts Description

8
Exploded View and Parts List
Attention:
For MAC150RII attach the oscillator so that the A mark is in an upward direction.
For MAC200RII attach the oscillator so that the B mark is in an upward direction.
Repair Parts List
No PN Item Name 150RⅡ200RⅡ
1 H613 N8 Filter cover ○ ○
2 H508 N8 Air filter ○ ○
3 H685 M5-20 Cross recessed hexagonal head bolt (6 pcs.) ○ ○
4 H657 N6 Sound absorbing filter ○ ○
5 H118 T10 Compression chamber ○ ○
6 H154 T10 Diaphragm assembly* ○ ○
7 H318 R16 Oscillator rod* ○ ○
8 H4150R2-1 T15-1 Solenoid (with Auto stop assembly / 8 Screws)
○ ―
H4200R2-1 T20-1 Solenoid (with Auto stop assembly / 8 Screws) ― ○
9 H256 N6 Auto-stop piece ○ ○
10 H638 N0 Tank gasket ○ ○
11 H658 N6 Shock absorbing rubber (4 pcs.) ○ ○
12 H821 N6 Rubber grommet ○ ○
13 H659 N6 Rubber foot (4 pcs.) ○ ○
14 H814 E2 Exhaling rubber hose assembly ○ ○
* Including nut and flat washer.
*
Recommendation
:
No.5 &
No.
6
should be replaced both
p
umps at the same time. Please
order 2 sets of each parts.
MAC150RⅡ/200RⅡAir pump
Service Manual and Parts Description

9
Exploded View and Parts List
Attention:
For MAC250RII &300RII(50Hz) attach the oscillator so that the circle mark is in an upward direction.
For MAC300RII(60Hz) attach the oscillator so that the triangle mark is in an upward direction.
Repair Parts List
No PN Item Name 250RⅡ
300RⅡ
(50Hz)
300RⅡ
(60Hz)
1 H613 N8 Filter cover ○ ○ ○
2 H508 N8 Air filter ○ ○ ○
3 H685 M5-20 Cross recessed hexagonal head bolt (6 pcs.) ○ ○ ○
4 H657 N6 Sound absorbing filter ○ ○ ○
5 H118 T10 Compression chamber ○ ○ ○
6 H157 T30 Diaphragm assembly* ○ ○ ○
7 H321 T25 Oscillator rod*
○ ― ―
H322 T30 Oscillator rod* ― ○ ○
8 H4250R2-1 T25-1 Solenoid (with Auto stop assembly / 8 Screws)
○ ― ―
H4300R2-1 T30-1 Solenoid (with Auto stop assembly / 8 Screws) ― ○ ―
H4300R2-2 T30-2 Solenoid (with Auto stop assembly / 8 Screws) ― ― ○
9 H257 T30 Auto-stop piece ○ ○ ○
10 H638 N0 Tank gasket ○ ○ ○
11 H658 N6 Shock absorbing rubber (4 pcs.) ○ ○ ○
12 H821 N6 Rubber grommet ○ ○ ○
13 H659 N6 Rubber foot (4 pcs.) ○ ○ ○
14 H814 E2 Exhaling rubber hose assembly ○ ○ ○
* Including nut and flat washer.
*
Recommendation
: No.5 & No.6 should be replaced both pumps at the same time. Please order 2 sets of each parts.
MAC250RⅡ/ 300RⅡAir pump
Service Manual and Parts Description

10
■Specifications
Model MAC
40RⅡMAC 60RⅡMAC 80RⅡMAC 100RⅡMAC 120RⅡ
Air Flow Volume
L/min
40 60 80 100 120
Normal Pressure kPa 12 15 18
Rated Voltage V 230 - 240
Frequency Hz 50 / 60
Outlet Pipe Size O.D.18mm (I.D.13mm) O.D.26
mm
(I.D.20mm)
Weight kg 5.0
Power Consumption
(at Normal Pressure)
W 27 / 28 35 / 38 47 / 51 68 / 80 86 / 101
Rated power input
(at open flow) W 36 67 70 90 130
Power Cable H05VV-F 3G1.0mm2×1,5 m
Country of Origin Japan
Model MAC
150RⅡMAC 200RⅡ
MAC
250R
Ⅱ
MAC
300RⅡ
(50Hz)
MAC
300RⅡ
(60Hz)
Air Flow Volume
L/min
150 200 250 300 300
Normal Pressure kPa 20
Rated Voltage V 230 / 240
Frequency Hz 50 / 60 50 60
Outlet Pipe Size O.D.26mm (I.D.20mm)
Weight kg 9.0
Power Consumption
(at Normal Pressure) W 100 / 125
140 / 159 186 / 226 250 260
Rated power input
(at open flow) W 170 205 260 280 350
Power Cable H05VV-F 3G1.0mm2×1,5 m
Country of Origin Japan

11
■Overall View (all dimensions in millimeters)
□ MAC 40RⅡ □ MAC 60Ⅱ/80RⅡ/100RⅡ
□MAC120Ⅱ □MAC150RⅡ/ 200RⅡ/250RⅡ/300RⅡ

12
DECLARATION OF CONFORMITY
Manufacturer:
FUJI CLEAN CO., LTD.,
4-1-4 Imaike, Chikusa-Ku, Nagoya, Aichi 464-8613, Japan
declare in sole responsibility that the product
FujiMAC Air Pump, Model MAC40RⅡ, MAC60RⅡ, MAC80RⅡ, MAC100RⅡ,
MAC120RⅡ, MAC150RⅡ, MAC200RⅡ, MAC250RⅡ, MAC300RⅡ
complies with the provisions of the following directive:
2014/35/ EU Low Voltage Directive
However, the following directive is not applicable for these products described above.
2014/30/ EU EMC Directive
The following harmonized standard has been applied:
EN 60335-1: 2010 Safety of household electrical appliances and similar purposes –
Part 1: General requirements
February, 2017 Signature：
Miyoshi Signature：Masashi Goto
EXECUTIVE OFFICER
Fuji Clean Co.,Ltd.
4-1-4 Imaike, Chikusa, Nagoya, Aichi 464-8613 JAPAN
Ph: [phone] Fax:[phone]
http://www.fujiclean.co.jp
T20769EU-201712