Fuling Inverter DZB100 Series User manual

220Vseries220Vseries
: :
0.5~3.7KW0.5~3.7KW
400Vseries: 0.5~400KW400Vseries: 0.5~400KW
660Vseries: 15~630KW660Vseries: 15~630KW
1140Vseries: 55~630KW1140Vseries: 55~630KW

TT
ABLE ABLE
OF CONTENTOF CONTENT
SS
Chapter 1 IntroductionChapter 1 Introduction
Chapter 2 Installation and WiringChapter 2 Installation and Wiring
Chapter 3 Digital Keypad OperationChapter 3 Digital Keypad Operation
Chapter 4 Start UpChapter 4 Start Up
Chapter 5 Summary of Parameter SettingsChapter 5 Summary of Parameter Settings
Chapter 6 Parameter SettingsChapter 6 Parameter Settings
Chapter 7 TChapter 7 T
roubleshooting and Fault roubleshooting and Fault
informationinformation
AppendiAppendi
xx
AA
StandaStanda
rd rd
SpecifiSpecifi
cationcation
ss
Appendix B Serial CommunicationsAppendix B Serial Communications
Appendix C DimensionsAppendix C Dimensions
AppendiAppendi
x Dx D
AccessoAccesso
ries Listries List
Chapter 8 Quality GuaranteeChapter 8 Quality Guarantee
PrefacePreface

TT
ABLE ABLE
OF CONTENTOF CONTENT
SS
Chapter 1 IntroductionChapter 1 Introduction
Chapter 2 Installation and WiringChapter 2 Installation and Wiring
Chapter 3 Digital Keypad OperationChapter 3 Digital Keypad Operation
Chapter 4 Start UpChapter 4 Start Up
Chapter 5 Summary of Parameter SettingsChapter 5 Summary of Parameter Settings
Chapter 6 Parameter SettingsChapter 6 Parameter Settings
Chapter 7 TChapter 7 T
roubleshooting and Fault roubleshooting and Fault
informationinformation
AppendiAppendi
xx
AA
StandaStanda
rd rd
SpecifiSpecifi
cationcation
ss
Appendix B Serial CommunicationsAppendix B Serial Communications
Appendix C DimensionsAppendix C Dimensions
AppendiAppendi
x Dx D
AccessoAccesso
ries Listries List
Chapter 8 Quality GuaranteeChapter 8 Quality Guarantee
PrefacePreface

-1-1
--
PrefacePreface
DD
ZZ
BB
11
00
0 0
DD
ZZ
BB
11
00
00
TT
hh
aa
nn
k k
yy
oo
u u
ff
oo
r r
cc
hh
oo
oo
ss
ii
nn
g g
hh
ii
gg
hh
--
pp
ee
rr
ff
oo
rr
mm
aa
nn
cc
e A C e A C
MM
oo
tt
oo
r r
DD
rr
ii
vv
ee
ss
. .
SS
ee
rr
ii
ee
s s
aa
rr
ee
manufactured by adopting high-quality components, material and incorporating the latestmanufactured by adopting high-quality components, material and incorporating the latest
microprocessor technology available.microprocessor technology available.
Getting StartedGetting Started
This manual will be helpful in the installation, parameter setting, troubleshooting, and dailyThis manual will be helpful in the installation, parameter setting, troubleshooting, and daily
maintenance of themaintenance of the
AC motor drives. TAC motor drives. T
o guarantee safe operation of the equipment, reado guarantee safe operation of the equipment, read
the following safety guidelines before connecting power to thethe following safety guidelines before connecting power to the
AC drives. Keep AC drives. Keep
thisthis
operating manual handy and distribute to all users for reference.operating manual handy and distribute to all users for reference.
SeriesSeries
AA
TT
TT
EE
NN
TT
II
OO
NN
: :
DD
ZZ
BB
11
00
00
DANGER!DANGER!
WARNING!WARNING!
WARNING!WARNING!
AA
TT
TT
EE
NN
TT
II
OO
NN
: :
cc
oo
nn
nn
ee
cc
tt
ii
nn
g g
tt
hh
e e
EE
aa
rr
tt
h h
GG
rr
oo
uu
nn
d d
tt
o o
tt
hh
ee
drive ground terminaldrive ground terminal
CAUTION:CAUTION:
TT
o avoid damage to o avoid damage to
the drivethe drive
CAUTION:CAUTION:
this will damage the drivethis will damage the drive
CAUTION:CAUTION:
AlAl
wawa
ys ys
rere
ad ad
thth
is is
manman
ual ual
thotho
roro
ugug
hly hly
befbef
oror
e e
usus
inin
g g
sese
riri
eses
AC AC
MoMo
toto
r r
DrDr
iveive
s.s.
AC input power must be disconnected before any maintenance.AC input power must be disconnected before any maintenance.
Do not connect or disconnect wires and connectors while power is applied to the circuit.Do not connect or disconnect wires and connectors while power is applied to the circuit.
Maintenance must be performed by qualified technicians.Maintenance must be performed by qualified technicians.
TT
o avoid personal injury, do not ro avoid personal injury, do not r
emove the cover of theemove the cover of the
AC motor drive until all ofAC motor drive until all of
thedigital keypad thedigital keypad
"DISPLA"DISPLA
Y LED" lamps are off. The DC-link capacitor Y LED" lamps are off. The DC-link capacitor
remainsremains
charged with a hazardous voltage even after input power is removed.charged with a hazardous voltage even after input power is removed.
Grounding the DZB100B drive is done byGrounding the DZB100B drive is done by
..
There are highly sensitive components on the printed circuit boards. These componentsThere are highly sensitive components on the printed circuit boards. These components
aa
rr
e e
ee
ss
pp
ee
cc
ii
aa
ll
ll
y y
ss
ee
nn
ss
ii
tt
ii
vv
e e
tt
o o
EE
SS
D D
((
ee
ll
ee
cc
tt
rr
oo
ss
tt
aa
tt
ii
c c
dd
ii
ss
cc
hh
aa
rr
gg
ee
))
. .
,,
do not touch components or the circuit boards until static control precautions have beendo not touch components or the circuit boards until static control precautions have been
taken.taken.
NeNe
veve
r cr c
onon
nene
ct ct
thth
e e
mama
in in
cici
rcrc
uiui
t t
ouou
tptp
ut ut
tete
rmrm
inin
alal
s Us U
, V, an, V, an
d W d W
didi
rere
ctct
ly ly
to to
thth
ee
AC AC
mama
inin
cc
ii
rr
cc
uu
ii
t t
pp
oo
ww
ee
r r
ss
uu
pp
pp
ll
y y
aa
s s
..
Do not apply the antirust to screws for fastenDo not apply the antirust to screws for fasten
ing drives; Please clean the ing drives; Please clean the
drives anddrives and
screws with dry cloth or alcohol, not with synthetscrews with dry cloth or alcohol, not with synthet
ic cleaner. Fasten the screws withic cleaner. Fasten the screws with
washers and rated torque lest the enclosure corners of drives be distorted.washers and rated torque lest the enclosure corners of drives be distorted.
This manual is This manual is
for DZB100 Seriesfor DZB100 Series
AC Motor AC Motor
Drive.Drive.
PrefacPrefac
ee
DZB1DZB1
00 00
SeriSeri
eses
!!
 WARNING WARNING

-2-2
--
1.1 Receiving, Storage and Transportation1.1 Receiving, Storage and Transportation
InIn
trtr
odod
ucuc
titi
onon
Chapter 1 IntroductionChapter 1 Introduction
DZB1DZB1
00 00
SeriSeri
eses
ThTh
e e
pupu
rprp
osos
e e
of of
thth
is is
chch
apap
tete
r r
is is
to to
prpr
ovov
idid
e e
spsp
ecec
ifif
icic
, ,
yeye
t t
sisi
mpmp
le le
inin
fofo
rmrm
atat
ioio
n n
to to
, ,
thth
ee
AC drive. This chapter contains information on the AC drive. This chapter contains information on the
following:following:
unpack installunpack install
1.1 Receiving, Transportation, and Storage1.1 Receiving, Transportation, and Storage
1.2 Nameplate Information1.2 Nameplate Information
TheThe
AC motor drive has gone through rigorous quality control tests at the factory before shipment.AC motor drive has gone through rigorous quality control tests at the factory before shipment.
After receiving theAfter receiving the
AC drive, check for AC drive, check for
the following.the following.
ReceivingReceiving
1.Check to make sure that the 1.Check to make sure that the
package includes anpackage includes an
AC drive,the User AC drive,the User
Manual,dust covers andManual,dust covers and
rubber bushings.rubber bushings.
2.Inspect the unit to insure it was not damaged during shipment.2.Inspect the unit to insure it was not damaged during shipment.
3.Make sure that the part number indicated on the nameplate corresponds with the part number3.Make sure that the part number indicated on the nameplate corresponds with the part number
of your oof your o
rder.rder.
StorageStorage
TheThe
AC Drive should be kept in the shipping carton before installation. In order to retain theAC Drive should be kept in the shipping carton before installation. In order to retain the
warranty coverage, thewarranty coverage, the
AC drive should be AC drive should be
stored properly stored properly
when it is not when it is not
to be used for anto be used for an
extended period of time. Some storage suggestions are:extended period of time. Some storage suggestions are:
1.Store in a clean, dry location.1.Store in a clean, dry location.
2.Stor2.Stor
e e
within within
an an
ambient ambient
temperatempera
ture ture
range range
of of
-20 -20
C C
to to
+65 +65
C.C.
3.If possible, store in 3.If possible, store in
an air-conditioned environment where the relative humidity an air-conditioned environment where the relative humidity
is less thanis less than
95%, non-condensing.95%, non-condensing.
4.Do not store the4.Do not store the
AC drive in places where it could be exposed to corrosive gases.AC drive in places where it could be exposed to corrosive gases.
5.Do not store the5.Do not store the
AC drive on a shelf or on an unstable surface.AC drive on a shelf or on an unstable surface.
TransportationTransportation
TT
emperatuemperatu
re: re:
-25 -25
C C
to to
+70 +70
C; C;
R.H.R.H.
: :
0% 0%
to to
95%;95%;
Air Pressure: 70kPa to 106kPa.Air Pressure: 70kPa to 106kPa.

-3
-
1.2 Nameplate Information
Description of Serial Number:
Description of
AC Motor
Drive Model:
DZB 100
B
 0 0 7 5
L
4
A
Func
tion
leve
l
code
A
brak
ing
unit
insid
e
B
non
brak
ing
unit
C
spe
ci
al
mod
el
2-2
20V
4-4
00V
6-660V 11-1400V
L
0-
40
0.
0H
z H
0015
:1.5
KW
0075
:7.5
KW
Input voltage
Freq. Range
Applicable motor capacity
Series name
B Series
0-2000Hz
In
tr
od
uc
ti
on
Example:
DZB1
00
Seri
es
MODEL:DZB100B0075L4A
T
AIZHOU
FULING
ELECTROM
OTOR
CO.,L
TD.
S / N : F L 7 5 / 0 5 0 5 8 8 8 8
INP
UT
:
3P
H 38
0V 5
0/
60
Hz
OUTPUT
: 3P
H
0~380V
0~400H
z
POWER: 7.5KW 18.0A
0 0 0 1
0
5
0
5
F L 7 5
Production number
Production month
Production year
Model
Name:FL7
5-7
Model
5

-4
-
Description of Serial Name:
In
tr
od
uc
ti
on
DZB1
00
Seri
es
S
e
r
i
e
s
C
o
d
e
E
x
p
l
a
n
a
t
i
o
n
A
p
p
l
i
c
a
b
l
e
M
o
t
o
r
2.2~30KW
(3.0~40KVA)
B Series
P Series
S Series
H Series
D Series
M Series
L Series
T Series
PP Series
0.55~400KW
7.5~400KW
7.5~280KW
15~220KVA
0.55~2.2KW
0.55~75KW
0.55~2.2KW
3.7~400KW
High-Perfo
rmance General-Purpose AC
Motor Drives
Specific AC Motor Drives For Fan&Pump
Specific AC
Motor Drives For
Plastic Molding
Machinery
Specific AC Motor Drives For High-Speed Motor
Specific AC Motor Dri
ves For V
ariable Power
High-Perfo
rmance Micro-TypeAC Motor
Drives
Specific AC Motor Drives For Bobbin Machinery
Specific AC Motor Drives For The Gating Of Elevator
Specific AC Motor Drives For Isob
arically Water Supply

-5
-
2.1 Installation Requirements
In
st
al
la
ti
on
an
d Wi
ri
ng
Chapter 2 Installation and Wiring
DZB1
00
Seri
es
Ch
ap
te
r
2
pr
ov
id
es
th
e
in
fo
rm
at
io
n
ne
ed
ed
to
pr
op
er
ly
an
d
th
e
AC
dr
iv
e.
Make sure that the
AC drive is wired according to the instructions contained in this chapter.
The instructions should be read and understood before the actual installation begins.
i
n
s
t
a
l
l
w
i
r
e
2.1 Installation Requirements
2.2 Wiring
2.3 Basic Wiring Diagram
Install the
AC drive
vertically to provide
proper ventilation.
Adequate space isrequired
between
the drive and a wall
or other equipment. The figure
below shows
the minimum space needed.
All enclosures must pr
ovide adequate ventilation and
the internal ambient
temperature
must
be
kep
t
at
40
or
belo
w
.
A
I
R
A
I
R
RUN
 STOP
JOG
FWD
REV
PRGM
RESET
DATA
FUNC
1.protected from rain or moisture;
2.protected from direct sunlight;
3.protected from corrosive gases or liquids;
4.free from airborne dust or metallic particles;
5.free from vibration;
6.free from magnetic noise
7.tempe
rature:
-10
C
to
+40
C;
R.H.
: 0
%
to
90%;
air
pressu
re:
86kPa
to
106
kPa
Wiring orifice
Caution:
The
AC drive should be installed
in an environment that is:

-6
-
2.2 Wiring
Main Cir
cuit
Wiri
ng
Power input and output may be connected via a nine or ten position termina block. The pin
assignments are as follows:
Model
Power
terminal
pin
assignments
In
st
al
la
ti
on
an
d Wi
ri
ng
DZB1
00
Ser
ies
(1) Power terminal block designations
Applicable motor
capacity
9
3
~
1
3
2
K
W
(
3
8
0
V
)
Series
0.
55
KW
(2
20
V
Se
ri
es
)
~0.75
1
.
5
K
W
(
2
2
0
V
)
Series
0.75~2.2KW(380V Series)
0
.
7
5
~
1
.
5
K
W
(
2
2
0
V
)
Series
0.75~1.5KW(380V Series)
2.2~3.7KW(220VGrade)
2.2~5.5KW (380V Series)
7.5~15KW(380V Series)
1
8
.
5
~
3
0
K
W
(
3
8
0
V
)
Series
132~160KW(380V Series)
3
7
~
4
5
K
W
(
3
8
0
V
)
Series
55~75KW(380V Series)
Earth
Ground
AC Input Line
Terminals
BR+ BR-
Breaking
Resistor
Motor
Connection
U
V
W
R
T
S
R
E
Earth
Ground
AC Input Line
Terminals
BR+
BR
-
Breaking
Resistor
Motor
Connection
U
V
W
T
S
Earth
Ground
AC Input Line
Terminals
R
T
S
B
R
+
B
R
-
Breaking
Resistor
Motor
Connection
U
V
W
R
E
Earth
Ground
AC Input Line
Terminals
BR+ BR-
Breaking
Resistor
Motor
Connection
U
V
W
T
S
R
S
T
U
V
W
AC Input Line
Terminals
Earth
Ground
Motor
Connection
DC+ DC-
U
V
W
T
S
R
E
AC Input Line
Terminals
Earth
Ground
Motor
Connection
Breaking
Unit
AC Input Line
Terminals
Earth
Ground
Motor
Connection
Breaking
Unit
P
1
P
2
DC
-
U
V
W
R
S
T
1
8
7
~
2
8
0
K
W
(
3
8
0
V
)
Series
FL08
FL22
FL28
FL37
FL75
FL015
FL030
FL045
FL075
FL132
FL160
FL220

-7
-
(2) Power block terminal designations
Terminals
R
S
T
(
L
N
)
U
V
W
BR+
( D C
+ )
BR-
P 1 (
D C +
)
D C
-
P
1
P
2
Description
AC input line terminals
Motor connection
Connection for the regenerative resistor (option)
Connection for the braking unit (option)
C
o
n
n
e
c
t
i
o
n
f
o
r
t
h
e
(
o
p
t
i
o
n
)
DC Link Reactor
Gro und
In
st
al
la
ti
on
an
d Wi
ri
ng
DZB1
00
Seri
es
(3)
Attent
ion:
1.The user must provide a circuit breaker or disconnect switch and fuses in accordance with all
applicable electrical codes.
2.Make sure that the leads are
connected correctly and the
AC drive is
properly grounded.
(Ground leads should be at least th
e same size wire as the input lea
ds R, S, and T
.)
3.Use ground leads that comply with
A
WG standards. Make the length of these ground leads as
short as possible.
4.Should several
AC drive units be installed side by side, all the units should be grounded directly
to the ground poles. Do not form a loo
p with the ground leads.
5.Make sure that the power source supplies the correct voltage and is capable of supplying the
r
e
q
u
i
r
e
d
c
u
r
r
e
n
t
t
o
t
h
e A C
d
r
i
v
e
.
R
e
f
e
r
t
o
s
p
e
c
i
f
i
c
a
t
i
o
n
f
o
r
.
M
o
t
o
r 
V
oltage should mat
ch the line
voltage.
6.For single phase applications, the
AC input line can be connected to any two of the three input
terminals R, S, T
.
A
single phase DZB100B drive can be powered from three phase as well as
single phase.
This drive is not intended for use with singl
e-phase motors.
7.When the
AC drive output termina
ls U, V
, and W are connected
to the motor
terminals U, V
, and
W
, respectively, the motor will rotate
counter-clockwise (viewed from th
e shaft of the
motor as
shown below) if a forward operation command is e
ntered (FWD lamp is ON).
Rated
AC Input P
ower
Note: