Full Vision TRACK MASTER FVX328 User manual

TREADMILL
May, 2008
OWNER’S MANUAL
FVX328
FVX328C
FVX328CP
(optional)

TRACKMASTER
May, 2008 FVX328 Series Owner’s Manual i
CONTACT INFORMATION
The model FVX328 TRACKMASTER®treadmill is designed to be interfaced
with a variety of EKG systems. If you have a question, please contact the stress
system manufacturer first.
Manufactured by
Full Vision Inc.
3017 Full Vision Drive
Newton, KS 67114
http://www.full-vision.com
phone: [phone]
fax: [phone]
Authorized Representative
In European Union
(Regulatory affairs only)
Emergo Europe
Molenstraat 15
2513 BH The Hague
The Netherlands
(31) (0) 70 345-8570 telephone
(31) (0) 70 345-7299 fax
Before permitting anyone to use the treadmill, do the following:
• Warn each user about the risk of falling while the belt is in motion.
• Stress the need for caution.
• Demonstrate the proper mounting and dismounting methods.
• Show each user how to use the treadmill as described in this manual.
• Ask each user to do a supervised "test walk" at minimum belt speed to review and
practice walking techniques.

TRACKMASTER
ii FVX328 Series Owner’s Manual April, 2008
Printed in USA. TRACKMASTER®is a registered trademark of JAS Manufacturing Co.,
Inc. TRACKMASTER is protected by the following US Patents: 5320589, 5431613. All
other patents pending. Polar® is the registered trademark of Polar CIC Inc.

TRACKMASTER
May, 2008 FVX328 Series Owner’s Manual iii
Contents
Chapter 1 Introduction ............................................... 1-1
Notices ......................................................................1-1
Drawings ....................................................................1-2
DirectionalOrientation ........................................................1-2
DirectionalOrientation ........................................................1-2
CustomerService ............................................................1-2
EquipmentSymbols .........................................................1-3
WarningandCautionDecals .................................................1-3
RoHS/WEEE Directive ......................................................1-4
Chapter 2 Specifications ............................................. 2-1
Treadmill ....................................................................2-1
DriveSystem .................................................................2-1
SpeedRange .................................................................2-1
InclineRange ...............................................................2-2
Running Surface ..............................................................2-2
Floor Surface Requirements ...................................................2-2
Operating and Storage Condition Recommendations .............................2-2
Installation After Long Period of Storage .......................................2-2
Chapter 3 Safety Information ........................................ 3-1
Chapter 4 Grounding Instructions .................................. 4-1
Chapter 5 Assembly and Setup ..................................... 5-1
Initial Setup ..................................................................5-1
SafehandlingGuidelines.......................................................5-2
Location .....................................................................5-2
PowerRequirements...........................................................5-3
FinalSetupTestPlugProcedure ...............................................5-3
Final Setup Running Belt Adjustment ...........................................5-4
Final Setup Running Belt Tension ..............................................5-5
FinalSetupDriveBeltAdjustment..............................................5-5

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iv FVX328 Series Owner’s Manual April, 2008
Chapter 6 Preventive Maintenance ..................................6-1
DailyMaintenance ............................................................6-2
WeeklyMaintenance ..........................................................6-2
MonthlyMaintenance .........................................................6-2
Semiannual Maintenance ......................................................6-2
BeltCleaningandInspection ..................................................6-3
Running Belt Adjustment ......................................................6-3
Running Belt Tension Adjustment ..............................................6-4
DriveBeltTensionAdjustment ................................................6-5
ExteriorCare .................................................................6-6
ElevationScrewLubrication ...................................................6-6
Running Board Removal and Maintenance ......................................6-7
InternalCircuitBreakerLocationandResetting .................................6-7
Chapter 7 Component Replacement ................................ 7-1
Running Belt Replacement ....................................................7-1
RollerRemoval ...............................................................7-2
DriveMotorRemoval .........................................................7-4
InverterDrive ................................................................7-5
Chapter 8 Troubleshooting ..........................................8-1
PowerOnIndicatorNotIlluminated ............................................8-1
Facility Circuit Breaker Trips When Powering Up ...............................8-1
Treadmill Will Not Start .......................................................8-2
Running Belt Slips When In Use ...............................................8-2
Running Belt Is Off-Center ....................................................8-2
Appendix A Maintenance Log .........................................A-1
Appendix BDrawings ................................................. B-1
Appendix C FVX328C Manual Controller Operating
Instructions/Drawings .......................................................................... C-1
Appendix D FVX328CP Programmable Controller Operating
Instructions/Drawings ......................................................................... D-1

TRACKMASTER Introduction
May, 2008 FVX328 Series Owner’s Manual 1-1
1
Introduction
Congratulations on the purchase of your new TRACKMASTER®treadmill. These fine
machines have been in production since 1977 and represent state-of-the-art design for
heavy-duty institutional treadmills. Thousands of facilities have enjoyed years of daily use
provided by dependable TRACKMASTER®treadmills.
TRACKMASTER®treadmills are designed and built to withstand the extraordinary
demands of fitness clubs, corporate health centers, hospital wellness programs, physical
therapy facilities, and cardiac rehabilitation facilities. Model FVX328 is designed for
cardiac stress and pulmonary function testing.
This manual covers the installation, operation, and service of your new TRACKMASTER®
treadmill. If you have questions, first consult this manual. If your questions are still
unanswered, please call your distributor.
Notices
Three different levels of notices throughout this manual alert you to important information:
Note, Caution, and Warning.
Note
Note statements provide additional information, such as the following:
Note: For maximum safety and efficiency, the treadmill must have its own dedicated
power outlet.
Caution
Caution notices inform you of potential hazards that could result in equipment damage or
injury, such as the following:
CAUTION Do not use silicone sprays to wax your treadmill deck. Using silicone sprays may void the
warranty. Such sprays can bring about surface changes that cause you to slip.

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Warning
Warning notices alert readers to hazards that will result in serious injury or death, such as
the following:
WARNING Never open the hood of the treadmill while it is plugged into a power outlet. Line voltage
will cause severe injury or death.
Drawings
Appendix B, C, and D display assembly drawings.
Directional Orientation
References to left, right, front, and rear are based on the assumption that you are standing
on the treadmill, facing forward.
Customer Service
If you need service and/or replacement parts for your TRACKMASTER®treadmill,
please contact your distributor.
Please include the treadmill serial number in all correspondence.
Note: Your TRACKMASTER® treadmill was carefully tested and left the factory in
optimum working condition. If any damage occurs during shipping, note the damage on
the shipping documents, contact the shipper immediately, and file the appropriate claims.
Please have the model and serial numbers ready when you contact your distributor.
Serial Decal Information
Item Name Description
A Manufacture Full-Vision Inc.
B Model Number Identifies model of treadmill
C Part Number Manufacturers part number
D Voltage Specifies operating voltage of treadmill
E Hertz Specifies the electric frequency of treadmill
F Amps Specifies amperage requirement of treadmill
G Serial Number Manufacturers assigned serial number
H Type B Equipment Device is suitable for the external application of type
“B” applied parts.

TRACKMASTER Introduction
May, 2008 FVX328 Series Owner’s Manual 1-3
Equipment Symbols The following symbols appear on the equipment.
This symbol means that you must pay attention to the documents
delivered with this equipment. It calls notice to the things to
which you must pay special attention during operation and when
the equipment is operated in conjunction with other equipment.
Protective earth (ground)
Alternating current
Device is suitable for the external application
of type “B” applied parts.
Warning and Caution Symbols

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Trackmaster’s Obligations Under RoHS/WEEE Directives:
As of this date, and perhaps until 2008 – 2010, Medical Treadmill sales to EU countries are
exempt from the requirements of RoHS as per Annex 1A of the WEEE directive, medical
devices, because the treadmill has been determined to be a class 1 medical device in the EU.
There is a possibility that this exemption will be permanent.
Under the WEEE directive, producers are financially responsible for the collection and
treatment of waste electrical and electronic equipment. In the context of RoHS and WEEE,
producer is defined in the European Commission’s Directive as “any person who
irrespective of the selling techniques:
•Manufactures and sells EEE under his own brand
•Resells under his own brand, equipment produced by other suppliers
•Imports or exports EEE on a professional basis into a Member State”
The OEM or importing distributor is recognized as the “producer” by definition of the
European Commission. Full Vision, Inc. assumes no liability under the WEEE directive.