Full Vision TRACK MASTER FVX328 User manual

TREADMILL
May, 2008
OWNER’S MANUAL
FVX328
FVX328C
FVX328CP
(optional)

TRACKMASTER
May, 2008 FVX328 Series Owner’s Manual i
CONTACT INFORMATION
The model FVX328 TRACKMASTER®treadmill is designed to be interfaced
with a variety of EKG systems. If you have a question, please contact the stress
system manufacturer first.
Manufactured by
Full Vision Inc.
3017 Full Vision Drive
Newton, KS 67114
http://www.full-vision.com
phone: [phone]
fax: [phone]
Authorized Representative
In European Union
(Regulatory affairs only)
Emergo Europe
Molenstraat 15
2513 BH The Hague
The Netherlands
(31) (0) 70 345-8570 telephone
(31) (0) 70 345-7299 fax
Before permitting anyone to use the treadmill, do the following:
• Warn each user about the risk of falling while the belt is in motion.
• Stress the need for caution.
• Demonstrate the proper mounting and dismounting methods.
• Show each user how to use the treadmill as described in this manual.
• Ask each user to do a supervised "test walk" at minimum belt speed to review and
practice walking techniques.

TRACKMASTER
ii FVX328 Series Owner’s Manual April, 2008
Printed in USA. TRACKMASTER®is a registered trademark of JAS Manufacturing Co.,
Inc. TRACKMASTER is protected by the following US Patents: 5320589, 5431613. All
other patents pending. Polar® is the registered trademark of Polar CIC Inc.

TRACKMASTER
May, 2008 FVX328 Series Owner’s Manual iii
Contents
Chapter 1 Introduction ............................................... 1-1
Notices ......................................................................1-1
Drawings ....................................................................1-2
DirectionalOrientation ........................................................1-2
DirectionalOrientation ........................................................1-2
CustomerService ............................................................1-2
EquipmentSymbols .........................................................1-3
WarningandCautionDecals .................................................1-3
RoHS/WEEE Directive ......................................................1-4
Chapter 2 Specifications ............................................. 2-1
Treadmill ....................................................................2-1
DriveSystem .................................................................2-1
SpeedRange .................................................................2-1
InclineRange ...............................................................2-2
Running Surface ..............................................................2-2
Floor Surface Requirements ...................................................2-2
Operating and Storage Condition Recommendations .............................2-2
Installation After Long Period of Storage .......................................2-2
Chapter 3 Safety Information ........................................ 3-1
Chapter 4 Grounding Instructions .................................. 4-1
Chapter 5 Assembly and Setup ..................................... 5-1
Initial Setup ..................................................................5-1
SafehandlingGuidelines.......................................................5-2
Location .....................................................................5-2
PowerRequirements...........................................................5-3
FinalSetupTestPlugProcedure ...............................................5-3
Final Setup Running Belt Adjustment ...........................................5-4
Final Setup Running Belt Tension ..............................................5-5
FinalSetupDriveBeltAdjustment..............................................5-5

TRACKMASTER
iv FVX328 Series Owner’s Manual April, 2008
Chapter 6 Preventive Maintenance ..................................6-1
DailyMaintenance ............................................................6-2
WeeklyMaintenance ..........................................................6-2
MonthlyMaintenance .........................................................6-2
Semiannual Maintenance ......................................................6-2
BeltCleaningandInspection ..................................................6-3
Running Belt Adjustment ......................................................6-3
Running Belt Tension Adjustment ..............................................6-4
DriveBeltTensionAdjustment ................................................6-5
ExteriorCare .................................................................6-6
ElevationScrewLubrication ...................................................6-6
Running Board Removal and Maintenance ......................................6-7
InternalCircuitBreakerLocationandResetting .................................6-7
Chapter 7 Component Replacement ................................ 7-1
Running Belt Replacement ....................................................7-1
RollerRemoval ...............................................................7-2
DriveMotorRemoval .........................................................7-4
InverterDrive ................................................................7-5
Chapter 8 Troubleshooting ..........................................8-1
PowerOnIndicatorNotIlluminated ............................................8-1
Facility Circuit Breaker Trips When Powering Up ...............................8-1
Treadmill Will Not Start .......................................................8-2
Running Belt Slips When In Use ...............................................8-2
Running Belt Is Off-Center ....................................................8-2
Appendix A Maintenance Log .........................................A-1
Appendix BDrawings ................................................. B-1
Appendix C FVX328C Manual Controller Operating
Instructions/Drawings .......................................................................... C-1
Appendix D FVX328CP Programmable Controller Operating
Instructions/Drawings ......................................................................... D-1

TRACKMASTER Introduction
May, 2008 FVX328 Series Owner’s Manual 1-1
1
Introduction
Congratulations on the purchase of your new TRACKMASTER®treadmill. These fine
machines have been in production since 1977 and represent state-of-the-art design for
heavy-duty institutional treadmills. Thousands of facilities have enjoyed years of daily use
provided by dependable TRACKMASTER®treadmills.
TRACKMASTER®treadmills are designed and built to withstand the extraordinary
demands of fitness clubs, corporate health centers, hospital wellness programs, physical
therapy facilities, and cardiac rehabilitation facilities. Model FVX328 is designed for
cardiac stress and pulmonary function testing.
This manual covers the installation, operation, and service of your new TRACKMASTER®
treadmill. If you have questions, first consult this manual. If your questions are still
unanswered, please call your distributor.
Notices
Three different levels of notices throughout this manual alert you to important information:
Note, Caution, and Warning.
Note
Note statements provide additional information, such as the following:
Note: For maximum safety and efficiency, the treadmill must have its own dedicated
power outlet.
Caution
Caution notices inform you of potential hazards that could result in equipment damage or
injury, such as the following:
CAUTION Do not use silicone sprays to wax your treadmill deck. Using silicone sprays may void the
warranty. Such sprays can bring about surface changes that cause you to slip.

Introduction TRACKMASTER
1-2 FVX328 Series Owner’s Manual May, 2008
Warning
Warning notices alert readers to hazards that will result in serious injury or death, such as
the following:
WARNING Never open the hood of the treadmill while it is plugged into a power outlet. Line voltage
will cause severe injury or death.
Drawings
Appendix B, C, and D display assembly drawings.
Directional Orientation
References to left, right, front, and rear are based on the assumption that you are standing
on the treadmill, facing forward.
Customer Service
If you need service and/or replacement parts for your TRACKMASTER®treadmill,
please contact your distributor.
Please include the treadmill serial number in all correspondence.
Note: Your TRACKMASTER® treadmill was carefully tested and left the factory in
optimum working condition. If any damage occurs during shipping, note the damage on
the shipping documents, contact the shipper immediately, and file the appropriate claims.
Please have the model and serial numbers ready when you contact your distributor.
Serial Decal Information
Item Name Description
A Manufacture Full-Vision Inc.
B Model Number Identifies model of treadmill
C Part Number Manufacturers part number
D Voltage Specifies operating voltage of treadmill
E Hertz Specifies the electric frequency of treadmill
F Amps Specifies amperage requirement of treadmill
G Serial Number Manufacturers assigned serial number
H Type B Equipment Device is suitable for the external application of type
“B” applied parts.

TRACKMASTER Introduction
May, 2008 FVX328 Series Owner’s Manual 1-3
Equipment Symbols The following symbols appear on the equipment.
This symbol means that you must pay attention to the documents
delivered with this equipment. It calls notice to the things to
which you must pay special attention during operation and when
the equipment is operated in conjunction with other equipment.
Protective earth (ground)
Alternating current
Device is suitable for the external application
of type “B” applied parts.
Warning and Caution Symbols

Introduction TRACKMASTER
1-4 FVX328 Series Owner’s Manual May, 2008
Trackmaster’s Obligations Under RoHS/WEEE Directives:
As of this date, and perhaps until 2008 – 2010, Medical Treadmill sales to EU countries are
exempt from the requirements of RoHS as per Annex 1A of the WEEE directive, medical
devices, because the treadmill has been determined to be a class 1 medical device in the EU.
There is a possibility that this exemption will be permanent.
Under the WEEE directive, producers are financially responsible for the collection and
treatment of waste electrical and electronic equipment. In the context of RoHS and WEEE,
producer is defined in the European Commission’s Directive as “any person who
irrespective of the selling techniques:
•Manufactures and sells EEE under his own brand
•Resells under his own brand, equipment produced by other suppliers
•Imports or exports EEE on a professional basis into a Member State”
The OEM or importing distributor is recognized as the “producer” by definition of the
European Commission. Full Vision, Inc. assumes no liability under the WEEE directive.

TRACKMASTER Specification
May, 2008 FVX328 Series Owner’s Manual 2-1
2
Specifications
The specifications discussed in this chapter apply to the TRACKMASTER®FVX328
treadmill.
Treadmill
•500-lb capacity
•Steel chassis with TGIC Polyester powder-coat finish
Drive System
•Heavy-duty 2-hp AC inverter duty motor
•200-240VAC, 1-phase, 50-60 Hz, 15-amp (13 amp-Europe) power supply
Note: To function properly, each treadmill must have an electrical line dedicated to its
exclusive use. A non-dedicated line could cause your treadmill to malfunction. In
addition, there must be sufficient amperage to handle all equipment supplied by the
overall electrical circuit. Check with your local electrician if you have any questions
regarding power requirements.
Speed Range
•0.5 to 12 mph (standard 220V)
•0.8 to 19 kmh (optional)

Specification TRACKMASTER
2-2 FVX328 Series Owner’s Manual May, 2008
Incline Range
•0 to 25%
Running Surface
•22 in. x 55 in.
•cushioned
•lubricated
•low-profile (7 in. from floor)
Floor Surface Requirements
•34 in. x 70 in. level surface
Operating and Storage Condition Recommendations
Operating Temperature Range: 0 to +40 deg. C (+32 to +105 deg. F).
Storage Temperature Range: -20 to +70 deg. C (-4 to +158 deg. F).
Operating and Storage Relative Humidity Range: 8% - 80%, non-condensing.
Altitude: -50 to 10,000 feet.
Installation After Long Period of Storage
Storage exceeding three years, Contact Factory Immediately prior to plugging in
treadmill. Failure to do so will cause inverter drive to FAIL!
If input power has not been applied to the drive for a period of time exceeding three years, the
electrolytic DC bus capacitors within the drive can degrade, resulting in excessive leakage current.
This may result in premature failure of the drive controller.
Severe damage to the inverter drive can result if it is operated after a long period of
storage or inactivity without reforming the DC bus capacitors! Contact the factory
for proper instruction.

TRACKMASTER Safety Information
May, 2008 FVX328 Series Owner’s Manual 3-1
3
Safety Information
TRACKMASTER®treadmills meet or exceed all applicable product safety requirements
for motor-operated exercise machines. TRACKMASTER®is listed by Engineering Testing
Laboratories (ETL); however, all motorized equipment is potentially dangerous if used
incorrectly. Before using the TRACKMASTER®treadmill, follow all precautions listed in
this chapter, and read the entire Owner’s Manual thoroughly. Use the TRACKMASTER®
treadmill only as described.
Serious injury could result from loss of balance or falls. To reduce the possibility of serious
injury, carefully observe the following precautions.
•Read this Owner’s/Service Manual before operating the treadmill.
•Wear appropriate clothing and running shoes.
•Place the treadmill on a level, unobstructed surface.
•Connect the treadmill to a dedicated, properly grounded outlet that supplies the
correct voltage and amperage.
•Never stand on the belt when starting the treadmill.
•Do not step onto or off the belt when it is moving.
•Always slow the treadmill to its minimum speed before stopping.
•Never allow children or pets near the machine without careful supervision.
•Keep hands, feet, and clothing away from any moving parts.
•Never drop or insert objects into any opening.
•Avoid draping towels over the safety side rails or dropping objects on the belt while
the treadmill is running.
•Never place any foreign object on the treadmill.
•Verify no one is near the elevation mechanism before operating to avoid pinch point.
•Operator should be aware of speed malfunction and be ready to assist patients and
stop treadmill if necessary.

Safety Information TRACKMASTER
3-2 FVX328 Series Owner’s Manual May, 2008
•Operator should be aware of elevation malfunction and be prepared to assist patient
and stop treadmill if necessary.
•Operator should always be aware of improper treadmill response to commands.
•Check treadmill before use. This includes:
–Check power cord connection
–Check emergency stop button for proper operation.
–Check interface cable to ensure it is secure
–Verify ECG communication is correct.
•Verify operator knows how to stop the treadmill in the event of malfunction or
emergency.
•Make operator aware if treadmill is not responding properly to commands.
•Keep all cords clear of operator to avoid trip hazards.
•Operator should not wear loose fitting nylon material when exercising on treadmill to
avoid generating ESD.
•Operator needs to be aware of and note any components of the treadmill that are
loose.
•Do not allow moisture or oils to accumulate on treadmill, creating a slip hazard.
•Operator should be aware of elevation malfunction and be prepared to assist patient
and stop treadmill if necessary.
•Operator should always be aware of improper treadmill response to commands.
•Check treadmill before use. This includes:
–Check power cord connection and location for hazardous pinch points.
–Check emergency stop button for proper operation.
–Check interface cable to ensure it is secure and not cut or pinched.
–Verify ECG communication is correct.
•Verify operator knows how to stop the treadmill in the event of malfunction or
emergency.
•Make operator aware if treadmill is not responding properly to commands.
•Keep all cords clear of operator to avoid trip hazards.
•Operator should not wear loose fitting nylon material when exercising on treadmill to
avoid generating ESD.
•Operator needs to be aware of and note any components of the treadmill that are
loose.
•Do not allow moisture or oils to accumulate on treadmill, creating a slip hazard.
Serious injury or death could result from electric shock. To reduce the possibility of
electric shock, carefully observe the following precautions.
•Connect the treadmill only to a dedicated, properly grounded outlet. See “Grounding
Instructions” on the next page.
•Always unplug the treadmill from the electrical outlet before cleaning it.
•To disconnect the treadmill, set the power switch to the OFF position, and remove
the plug from the outlet. When the power is off, the green light on the power
switch is dark.
•Never operate the unit with a damaged power cord or plug.
If the power cord is damaged, it must be replaced by a qualified service provider.
Contact your distributor.
Use only TRACKMASTER®replacement parts. Using other parts may void your
warranty and may cause your treadmill to malfunction.

TRACKMASTER Safety Information
May, 2008 FVX328 Series Owner’s Manual 3-3
•Never operate the unit with a damaged power cord or plug.
•Never operate the unit when it is wet.
•Never operate the unit if it is not operating properly.
•Never use extension cords.
•Keep the power cord out of traffic areas and away from heated surfaces.
•Always unplug the machine before service and maintenance are performed.
•Never use the treadmill outdoors.
•Operator should report any shock when touching the treadmill and discontinue use
immediately.
•Treadmill should be serviced by authorized technicians only.
•Power cord should be routed through clamp and kept clear of elevation mechanism.
•Personnel present when treadmill is in use need to be aware of the distinctive odor
of hot electrical components.
Serious injury or death could result from electric shock occurring during defibrillation.
Never allow patient or operators near treadmill during defibrillation.
Before beginning any exercise program, check with your physician to determine your
present physical condition and capabilities regarding aerobic exercise. Know your limits
and requirements for warm-up, target, and maximum heart and breathing rates; duration
of exercise; cool-down periods; and recovery heart rates. Stop exercising immediately if
you feel faint or dizzy, or if you experience symptoms of overexertion.
Serious injury or death could result from operating treadmill in the presence of explosive
or flammable vapors and antiseptics.

Safety Information TRACKMASTER
3-4 FVX328 Series Owner’s Manual May, 2008
Notes

TRACKMASTER Ground Instruction
May, 2008 FVX328 Series Owner’s Manual 4-1
220-240 VAC
NEMA 6-15R
4
Grounding Instructions
TRACKMASTER® treadmills must be grounded to reduce the risk of electric shock. If a
malfunction occurs, grounding provides a path of least resistance for an electric current.
Ungrounded connections may cause electrical shock.
This product is equipped with a three-wire grounding-type plug. The plug will fit into
only a grounding-type outlet. This is a safety feature—do not disable the plug’s third
(grounding) pin with an adapter! Contact a qualified electrician if you are either (1)
unable to insert the plug into your outlet, or (2) uncertain that the outlet is grounded and
meets local codes.
The treadmill is designed to operate on a 200-240VAC/15-amp (13 amp-Europe) service.
Make sure that the treadmill is connected to an outlet that looks like the following
illustration. Never use an adapter or extension cord with this product. If you have any
questions or experience any problems, contact your distributor.

Ground Instruction TRACKMASTER
4-2 FVX328 Series Owner’s Manual May, 2008
Notes

TRACKMASTER Assembly and Setup
May, 2008 FVX328 Series Owner’s Manual 5-1
5
Assembly and Setup
TRACKMASTER® treadmills are shipped with handrail loose to be assembled in the field.
After you have unpacked the treadmill and installed the handrail, move it to the area by
rolling it on its front wheels.
________________________________________________________________
CAUTION The treadmill weight is 450 lbs. This requires 2 people to safely remove from
pallet and locating the treadmill in the facility.
__________________________________________________________________________________________________
Initial Setup
Tools required for assembly
5/16 Allen wrench
1. Remove treadmill from crate and remove foam material from handrail.
2. Slide right handrail over handrail bracket on treadmill frame.
3. Start 4~5/16-18 screws (Bolt pattern will line up when installed in the correct position).
4. Slide left handrail over handrail bracket on treadmill frame.
5. Start 4~5/16-18 screws (Bolt pattern will line up when installed in the correct position).
6. Slide upper handrail bracket into handrail legs and start 8~5/16-18 screws.
7. At this point tighten all 16~5/16-18 screws.
8. Plug the ESB Coil cord to ESB harness on motor pan.

Assembly and Setup TRACKMASTER
5-2 FVX328 Series Owner’s Manual May, 2008
Safe Handling Guidelines
Lift the end of the bed assembly to a comfortable height, keeping knees bent and
back straight as you lift.
Rotate the treadmill in the direction you want to go (the treadmill will pivot on it
wheels) and push forward.
When you have maneuvered the treadmill into its location gently lower the end of
the bed assembly to the floor.
________________________________________________________________
CAUTION If you are moving the treadmill over a rough surface, such as pavement, use a dolly under
the front of the treadmill to prevent damage to the wheels.
__________________________________________________________________________________________________
Location
Place the treadmill on a level, stable surface—short-pile industrial carpeting is acceptable.
________________________________________________________________
CAUTION Do not place the treadmill on thick or long-pile carpeting. Such carpeting could cause instability
or static build-up, and carpet fibers could get caught in the belt and damage the unit.
Provide adequate clearance around the treadmill, away from obtrusive objects. Obstructions can
cause injury to the user or damage to the treadmill.
Keep the treadmill away from sources of moisture, such as spas or fountains. Moisture can
cause the electronic circuitry to malfunction.
Use caution when locating treadmill where potential electromagnetic interference between the
treadmill and other devices together. Devices should be carefully observed to ensure that EMI
does not degrade performance.
__________________________________________________________________________________________________