Full Vision TRACKMASTER TMX428 User manual

Revision Level 5 November 2018
MEDICAL TREADMILL
OWNER’S MANUAL
TMX428
TMX428CP

TRACKMASTER Safety Information
November 2018 TMX428 Owner’s Manual i
Contact Information
The model TMX428 TRACKMASTER® treadmill is designed to be interfaced with a variety of
ECG and VO2systems. If you have a question or need assistance, please contact your system
integrator first.
Manufactured by:
Full Vision Inc.
3017 Full Vision Drive
Newton, KS 67114 USA
http://www.full-vision.com
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Authorized Representative
In European Union
(Regulatory affairs only)
Emergo Europe
Prinsessegracht 20
2514AP The Hague
The Netherlands
MODIFICATION IS PROHIBITED
The TRACKMASTER® is manufactured to exacting standards both in physical form and
in component selection. The components used in our products have been selected with
performance and medical safety in mind. The treadmill has been engineered and
certified to conform to the list of medical and safety regulatory standards which appear
on the next page. Modification or part substitution of any kind is strictly forbidden. Any
deviation in component replacement, physical or electrical modification will result in
loss of medical safety certification and warranty of this product. Modifications to this
equipment may put the patient at risk of electrical shock or hardware malfunction.
Contact TRACKMASTER®Service department for all your repair part needs.
MODIFICATION EST INTERDITE
Le TRACKMASTER®est fabriqué selon des normes rigoureuses tant dans la forme
physique et à la sélection des composants. Les composants utilisés dans nos produits ont
été sélectionnés avec la sécurité de la performance et médicale à l'esprit. Le tapis roulant
a été conçu et certifié conforme à la liste des normes réglementaires médicales et de
sécurité qui apparaissent sur la page suivante. Substitution de modification ou d'une
partie quelconque est strictement interdite. Tout écart dans le remplacement des
composants, physique ou modification électrique entraînera la perte de la certification de
la sécurité médicale et la garantie de ce produit. Apportées à cet appareil peuvent mettre
le patient au risque de choc électrique ou un dysfonctionnement du matériel.
ContacterTRACKMASTER®départementservicepour tous vosbesoins en piècesde rechange.
TRACKMASTER® is a registered trademark of Full Vision Inc.
TRACKMASTER®is protected by the following US Patents: 5,431,613 and 5,320,589.

Safety Information TRACKMASTER
ii TMX428 Owner’s Manual November 2018
TRACKMASTER®meets the following safety and regulatory standards for FDA Class 1 motor operated
physical medicine machines. TRACKMASTER® has been tested by Intertek Testing Services N.A Inc., and is
listed by Engineering Testing Laboratories (ETL).However, the ultimate conformance to IEC 60601-1is the
responsibility of the system integrator when combined with other equipment. Additionally, all motorized
equipment is potentially dangerous if used incorrectly. Before using the TRACKMASTER®, follow all
precautions listed in this chapter and read the entire Owner’s Manual thoroughly. Use the TRACKMASTER®
only as described.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at owner’s expense.
Regulatory and Safety Conformance

TRACKMASTER Safety Information
November 2018 TMX428 Owner’s Manual iii
The purchaser is solely responsible for the training, instruction, supervision and safety of all
users of the TRACKMASTER®treadmill, and to use it as intended by the manufacturer. This
device is intended to be used as a motion appliance to facilitate cardiac or VO2 medical
evaluation.
Before permitting anyone to use the TRACKMASTER®, do the following:
•Warn each user about the risk of falling while the belt is in motion.
•Stress the need for caution.
•Demonstrate the proper mounting and dismounting methods.
•Show each user how to use the TRACKMASTER®as described in this
manual.
•Risk of personal injury – Keep children under the age of 13 away from
machine.
•Ask each user to perform a supervised "test usage" at minimum belt speed
to review and practice usage techniques.
•Serious injury could result from loss of balance or falls. To reduce the
possibility of serious injury, carefully observe the following precautions.
•Read this Owner’s Manual before operating the TRACKMASTER®.
•Assist in off-loading the patient in the event of abnormal or unexpected operation
of the treadmill.
•If the treadmill is not responding properly, stop the treadmill, assist in removing
the patient off the running belt, unplug the treadmill power supply, and seek
factory authorized repair before attempting to restart the treadmill.
•Never allow children or pets near the machine without qualified adult
supervision.
•Note the location of stop and/or emergency stop controls and their operation
before starting a test or workout.
•This device is not intended for use by persons with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge unless they have been
given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
•Verify the Patient and Operator both know how to stop the machine in the event
of malfunction or emergency.
•Patient should not wear loose fitting nylon material when exercising on this
treadmill to avoid generating Electro Static Discharge.
•Never attempt to remove any article of clothing while the running belt is moving.
•All persons on and around the treadmill must wear enclosed, protective footwear.
Shoe laces must be tight and not drape as to cause a trip or catch hazard. Sandals,
flip flops, slippers and the like are not considered enclosed, protective footwear.
Important Safety Information

Safety Information TRACKMASTER
iv TMX428 Owner’s Manual November 2018
•Walk in the center of the running belt. Contact with the side rail and the moving
belt could cause injury.
•The Patient must always wear the StopTether lanyard wrist strap before operating
the TRACKMASTER®
•Place the treadmill on a hard, level and unobstructed surface. See Assembly /
Set-up instructions in Chapter 5 of this manual.
•Check input power cord connection and location for hazardous pinch points
before use.
•Check input communications cord connection (if equipped) for proper interface
with all equipment.
•Keep all cords clear of patient to avoid trip hazards.
•Never attempt to remove the motor pan hood or do electrical repairs yourself.
Repairs should only be done by a factory authorized repair provider.
•Always unplug the TRACKMASTER®when servicing, inspecting or cleaning
the treadmill.
•Routinely inspect the treadmill for loose parts.
•Inspect handrails and ensure they will support the patient properly.
•Always start the running belt at its slowest speed before starting your workout.
•Do not step onto belt when it is moving.
•Always slow the running belt to its minimum speed before stopping.
•Keep hands, feet, and clothing away from any moving parts.
•Verify no one is near the elevation mechanism before operating. Never put any
part of the body under any part of a running treadmill.
•Never drop or insert objects into any opening.
•Never drape garments, hook-up leads, or other equipment over the side rails or
drop objects on the belt while the TRACKMASTER®is running.
•Do not allow moisture or oils to accumulate on equipment, creating a slip hazard.

TRACKMASTER Safety Information
November 2018 TMX428 Owner’s Manual v
Serious injury or death could result from electrical shock. To reduce the
possibility of electrical shock, carefully observe the following precautions.
•To disconnect the treadmill, set the power switch to the OFF position, and
remove the plug from the outlet. When the power is off, the green light on the
power switch is dark.
•Never operate the unit with a damaged power cord or plug.
•Power cord should be routed through frame mounted clamp and kept clear of the
elevation mechanism.
•Keep the power cord out of traffic areas and away from heated surfaces.
•Never use extension cords.
•Never operate the unit when it is wet.
•Never operate the unit if it is not operating properly.
•Always unplug the machine before service or maintenance is performed.
•Treadmill should be serviced by authorized technicians only.
•Operator should report any electrical shock when touching the treadmill and
discontinue use immediately.
•Never use the treadmill outdoors.
•Immediately discontinue use and unplug the treadmill if you smell the distinctive
odor of hot electrical components.
Serious injury or death could result from electrical shock occurring during
defibrillation. Never allow patient or operators near treadmill during defibrillation.
Portable RF communications equipment (including peripherals such as antenna
cables and external antennas) should be used no closer than 30 cm (12 inches) to any
part of the TRACKMASTER®, including cables specified by the manufacturer.
Otherwise, degradation of the performance of this equipment could result.
Consult your physician prior to using this appliance to determine your physical
readiness and capabilities. Stop exercising immediately and seek medical attention if
you experience chest pain, dizziness or shortness of breath or if you experience
symptoms of overexertion.
Serious injury or death could result from operating the treadmill in the presence of
explosive or flammable vapors and antiseptics.
The potential for foot crush injury at frontal end of treadmill at lift mechanism
(landing gear) when treadmill is descending. Keep feet and hands away from this
area at all times.
Potential foot crush injury at rearward side rail, rear of side rail and rear roller
exists when treadmill approaches full elevation. Keep feet and hands away from this
area at all times.

Safety Information TRACKMASTER
vi TMX428 Owner’s Manual November 2018
Information Importante de Sécurité
L’acheteur est entièrement responsable de l’utilisation, de la vigilance et de la sécurité des
utilisateurs du tapis roulant TRACKMASTER®telle qu’elles ont été prévues par le fabricant.
Cet appareil est destiné à être utilisé pour réaliser des entraînements physiques et faciliter
l’évaluation des capacités cardiaques ou de VO2(Volume maximal d’oxygène).
Avant de permettre à quiconque d'utiliser le TRACKMASTER®, faites ce qui suit:
•Avertirl'utilisateursurles risques de chutetandis que la ceintureest en
mouvement.
•Insister sur lanécessité d'être prudent.
•Démontrerlebonmontageetdémontagedes méthodes.
•Montrez à chaqueutilisateurcomment utiliser
l'TRACKMASTER®commedécritdans ce manuel.
•Risque de blessurescorporelles – Gardez les enfants sous l’âge de 13 à
partir de machine.
•Demandez à chaqueutilisateur d'effectuerun"usagetest"superviséà la vitesse
delacourroieminimumd'examiner et depratiquer les techniquesd'utilisation.
•Des blessures graves pourraientrésulterdelaperted'équilibre ou dechutes.Pour
réduire les risquesde blessures graves,observerles précautions suivantes.
•Lisez le manuel/ Servicedu propriétaire avant defaire fonctionner
leTRACKMASTER®.
•Aider àdéchargeantlepatienten cas defonctionnementanormalou inattendu dutapis
roulant.
•Si le tapis roulantne répond pas correctement, arrêterle tapis roulant,aider à
éliminerlepatienthorsdutapis roulant, débranchez l'alimentationtapisroulant,et de
rechercherusineréparationagrééavant d'essayer deredémarrerle tapis roulant.
•Ne jamaislaisser les enfantsou les animaux domestiquesà proximité dela machine
sanssurveillance d'un adultequalifié.
•Notez l'emplacement del'arrêtet / oules dispositifs
d'arrêtd'urgenceetleurfonctionnementavant de commencer unessaiou
d'entraînement.
•Cet appareil n'est pasdestiné à être utilisépar des personnesdont les
capacitésphysiques, sensorielles oumentales réduites, ou manquant d'expérience et de
connaissances à moins qu'elles n'aientétéformées et encadrées pourl'utilisation de
cetappareil par une personneresponsable de leur sécurité.
•Vérifiez que lepatient et l'opérateurà la foissavoir comment arrêterlamachineen cas
depanneou d'urgence.
•Le patientne doit pasporterdenylonampleslors de l'exercicesurce tapis
roulantpouréviter de générer desdécharges électrostatiques.
•Toutes les personnessur et autour dutapisroulantdoiventporterclos,chaussures de
protection.Lacetsdoivent être serrés etne pende
pasàprovoqueruneexcursionouprendredes risques. Sandales, tongs,
pantouflesetautresne sont pasconsidéréscommeclos,chaussures de protection.

TRACKMASTER Safety Information
November 2018 TMX428 Owner’s Manual vii
•N'essayez jamais de retirertoutarticle d'habillementtandisquele tapis roulantest en
mouvement.
•Toutes les personnessur et autour dutapisroulantdoiventporterclos,chaussures de
protection.Lacetsdoivent être serrés etne pende
pasàprovoqueruneexcursionouprendredes risques. Sandales, tongs,
pantouflesetautresne sont pasconsidéréscommeclos,chaussures de protection.
•Promenade dans lecentre de labande de course. Contact avec le raillatéral et
letapisroulantpeutprovoquer des blessures.
•Le patient doittoujoursporterlebraceletdecorded'attached'arrêtavant d'utiliser
leTRACKMASTER®.
•Placezle tapis roulantsur un disque. Surface plane
etdégagée.VoirlesinstructionsAssemblée/Set-updans le chapitre 5de ce manuel.
•Vérifiez le branchement ducordon d'alimentationd'entréeet
l'emplacementdespointsdepincementdangereuxavant utilisation.
•Vérifiezcommunicationsconnexion du cordon d'entrée (le cas échéant) pour
l'interfacecorrecteavectous les équipements.
•Gardeztous les cordonsdistance du patientafin d'éviterlesrisques de chute.
•Ne jamaisessayer de retirer lecapotdubacdemoteuroulefairevous-mêmeles réparations
électriques. Les réparations doiventêtre effectuées par unfournisseurde service
autoriséde l'usine.
•Débranchez toujours leTRACKMASTER®lors de l'entretien, l'inspection oule
nettoyage dutapis roulant.
•Inspectez régulièrementle tapis roulantpourpièces détachées.
•Inspectez lesmainscouranteset de s'assurer qu'ilssoutiendrontlepatientcorrectement.
•Commencez toujoursle tapis roulantà la vitessela plus lenteavant de
commencervotreséance d'entraînement.
•Ne pas marchersur la bandequandilest en mouvement.
•Toujoursralentirle tapis roulantàlavitesseminimumavant de s'arrêter.
•Gardez les mains, les pieds et les vêtements loindes pièces mobiles.
•Vérifiez quepersonne ne se trouveà proximité dumécanismed'élévationavant de
l'utiliser. Ne mettez jamaisaucunepartiedu corps sousune partie d'untapis roulant.
•Ne jamais laisser tomberouinsérer des objetsdans les ouvertures.
•Ne jamaisdrapédes vêtements, desfilsderaccordement,ou tout autre équipementsurles
rails latérauxoude supprimer des objetssurlaceinturealors que
leTRACKMASTER®est en marche.
•Ne laissezpasl'humiditéou des huilesde s'accumulersur les équipements, créant un
risque de glissade.

Safety Information TRACKMASTER
viii TMX428 Owner’s Manual November 2018
Des blessures gravesou même de mortpar électrocution. Pour réduire les
risquesdechocélectrique, respectezles précautions suivantes.
•Pour débrancher letapis roulant, placez le commutateur d'alimentation sur
lapositionOFFet retirez lafiche de la prise. Lorsquel'appareil est éteint, le feu
vertsurl'interrupteur d'alimentationest sombre.
•Ne jamais faire fonctionnerl'appareil avec uncordon d'alimentationou une fiche
endommagé.
•Le cordon d'alimentationdoit être acheminéà travers le
cadrepincemontéetmaintenuclaired'unmécanismed'élévation.
•Gardezle cordon d'alimentationen dehors des zonesde circulation etloin des surfaces
chauffées.
•Ne jamais utiliserde rallonges.
•Ne jamaisutiliser l'appareilquand il est mouillé.
•Ne jamais faire fonctionnerl'appareil s'ilne fonctionne pas correctement.
•Toujours débrancherlamachineavant que le serviceoula maintenance est effectuée.
•Tapis roulantdoit être réparépar un technicien agréé.
•L'opérateur doitsignalertoutchocélectriqueen touchant letapis roulant etcessez de
l'utiliserimmédiatement.
•N'utilisez jamaisle tapis roulanten plein air.
•Cessez immédiatement d'utiliser et débrancherle tapis roulant
sivoussentezl'odeurdistinctivede composants électriqueschauds.
Des blessures graves oula mort peuvententraînerun choc
électriquesurvenantpendant la défibrillation. Ne permettez jamais
àdespatientsouàproximitéopérateurstapisroulantpendant la défibrillation.
câbles d’antenne et des antennes externes) doit être utilisé pas moins de 30 cm (12
pouces) pour n’importe quelle partie de la TRACKMASTER®, y compris les câbles
recommandés par le fabricant. Dans le cas contraire, la dégradation de la
performance de cet équipement pourrait entraîner.
Consultezvotremédecin avant d'utilisercetappareilpourdéterminervotre niveau de
préparationphysiqueet de capacités.Arrêtezimmédiatement l'exerciceetconsulter un
médecin sivous ressentez des douleursthoraciques, des étourdissementsou un
essoufflementou si vousressentez des symptômes desurmenage.
Des blessures gravesou la
mortpourraientrésulterdel'exploitationdutapisroulantenprésencedevapeursetantisep
tiquesexplosives ou inflammables.
Lésion par écrasementdupiedpotentielà la finfrontaldetapis roulant àmécanisme de
levage(train d'atterrissage) lorsquetapisroulantest en descente. Gardez les piedset
les mainsloindecetterégionà tout moment.
Potentiel lésion par écrasement de la nourriture au rail latéral vers l'arrière, à
l'arrière de rail latéral et le rouleau arrière existe lorsque tapis roulant se rapproche
de l'élévation complète. Gardez les pieds et les mains loin de cette région à tout
moment.

TRACKMASTER
January 2018 TMX428 Owner’s Manual
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ i
Regulatory and Safety Conformance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii to ix
Chapter 1 Introduction
Notices................................................................ 1-1
Serial Decal Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
RoHS/WEEEDirective ............................................... 1-3
EquipmentSymbols ................................................... 1-4
Warning and Caution Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Table 1 - Guidance and Manufacturer’s Declaration - Emissions ............... 1-5
Table 2 – Guidance and Manufacturer’s Declaration – Immunity
All ME Equipment and ME Systems s ..................................... 1-5
Table 4 – Guidance and Manufacturer’s Declaration – Immunity
ME Equipment and ME Systems that is NOT Life-supporting ................. 1-6
Table 6 – Recommended Separation Distances between portable and mobile RF
Communications equipment and the TMX428 Series ME Equipment and ME Systems that
is NOT Life-supporting ................................................. 1-6
Chapter 2 Specifications
DirectionalOrientation ................................................. 2-1
SafetySystems ........................................................ 2-1
Treadmill ............................................................. 2-2
DriveSystem .......................................................... 2-2
SpeedRange........................................................... 2-2
InclineRange.......................................................... 2-2
RunningSurface ....................................................... 2-2
CommunicationPorts .................................................. 2-2
FloorSurfaceFootprint ................................................. 2-2
Operating and Storage Condition Recommendations . . . . . . . . . . . . . . . . . . . . . . 2-2
Chapter 3 Power Requirements
OperatingVoltage ..................................................... 3-1
Receptacle Requirements (standard and optional). . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Chapter 4 Hi Pot Test Instructions. ..... ...... ..... ..... ..... ..... ..... ...... .... 4-1
Chapter 5 Assembly and Setup
Content

TRACKMASTER
TMX428 Owner’s Manual January 2018
Safe Handling Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
InitialSetup ........................................................... 5-2
TMX428CP Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Location .............................................................. 5-3
Final Setup - Running Belt Tracking Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Final Setup - Running Belt Tension Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Final Setup - Drive Belt Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Final Setup - Test Plug Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Communication Access Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Chapter 6 Operation Instructions
Programmable Control Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Diagnostic Testing Mode Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Manual Mode Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Performance Information Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Stop Tether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Control Panel Button Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Workout Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Built-in Program Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Pre-Programmed Cardiac Protocol Workouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Pre-Programmed Fitness Workouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
User Defined Programming Workouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Chapter 7 Preventive Maintenance
Daily Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Weekly Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Semiannual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Belt Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Running Belt Tracking Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Running Belt Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Drive Belt Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Exterior Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Running Deck Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Chapter 8 Parts List with Part Numbers
Motor Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -1
Circuit Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -2
Elevation Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -2
Pull Tether Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -3
Emergency Stop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -3
Motor Pan Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -4
Motor Pan Assembly Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -6
Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -9
Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -11
Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -13
TMX428CP Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -15
Chapter 9 Troubleshooting

TRACKMASTER
January 2018 TMX428 Owner’s Manual
Control Console Will Not Illuminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Facility Circuit Breaker Trips When Powering Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Treadmill Will Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1
Running Belt Slips When In Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Running Belt Is Off-Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Internal Circuit Breaker Location and Resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Appendix AMaintenance Log

TRACKMASTER Introduction
November 2018 TMX428 Owner’s Manual 1-1
Introduction
Congratulations on the purchase of your new TRACKMASTER®treadmill. These fine
machines have been in production since 1977 and represent state-of-the-art design for heavy-
duty institutional use. The TRACKMASTER®treadmill has gained worldwide recognition as
one of the best and most dependable treadmills on the market. As a result,
TRACKMASTER® has thousands of successful installations across the globe.
TRACKMASTER®treadmills are designed and built to withstand the extraordinary demands
of medical motion devices. It is compatible with nearly all OEM testing devices. The model
TMX428 is designed for cardiac stress tests and Model TMX428CP for pulmonary function
testing.
This manual covers the installation and operation of your new treadmill. If you have
questions, contact your system integrator or TRACKMASTER® dealer. If you need further
assistance, please call the TRACKMASTER®Service Support team at (316)-283-3344.
Notices
Three different levels of notices throughout this manual alert you to important
information: Note, Caution, and Warning.
Avis
Les trois différents niveaux d’avis tout au long de ce manuel attirent votre
attention sur des renseignements importants : Note, Attention et
Avertissement.
Note
Note statements provide additional information. For example:
NOTE: For maximum efficiency, the TRACKMASTER® must have its own dedicated power
outlet.
Note
Les déclarations des notes fournissent des informations supplémentaires. Par
exemple.
NOTE: Pour une efficacité maximale, le TRACKMASTER®doit avoir sa propre prise de
courant appropriée.
Caution
Caution notices inform you of potential hazards that could result in equipment
damage or injury to the user. For example:
1

Introduction TRACKMASTER
1-2 TMX428 Owner’s Manual November 2018
Do not use silicone sprays to wax your treadmill deck. Using silicone
sprays may void the warranty. Such sprays can bring about surface
changes that may cause you to slip.
Attention
Les avis d’Attention vous informent des dangers potentiels qui risquent
d’entraîner des dommages à l’appareil ou des blessures pour l'utilisateur. Par
exemple:
N'utilisez pas des sprays à la silicone pour cirer la plate -forme du tapis
roulant. L’utilisation du spray à la silicone peut annuler la garantie. Cette
pulvérisation peut apporter des modifications à la surface qui peuvent
vous faire glisser.
Warning
Warning notices alert readers to hazards that will result in serious injury or
death. For example:
Never open the hood of the TRACKMASTER®while it is plugged into a
power outlet. Line voltagecan cause severe injury or death.
Avertissement
Les avis d’avertissement alertent les lecteurs sur les dangers qui provoqueront
de graves blessures ou le décès. Par exemple:
Ne jamais ouvrir le couvercle du TRACKMASTER®alors qu’il est
branché sur une prise de courant. La ligne d'alimentation entraînera la
mort ou des blessures graves.

TRACKMASTER Introduction
November 2018 TMX428 Owner’s Manual 1-3
Serial Decal Information
This information must be supplied when contacting the factory for parts or service.
European Union Disposal Requirements:
This equipment complies with the EU WEEE marking requirement for proper disposal of electrical
and electronic waste in accordance with the European Directive 2011/65/EE. This directive calls for
separation and recovery or reuse of used electrical or electronic equipment upon end of life EEE
disposal.
The TRACKMASTER®must not be disposed of as unsorted municipal waste. Electrical or electronic
components must be collected separately and disposed of in accordance with your local requirements and
sources. The EEE program minimizes any potential effects on the environment and user health by eliminating
the potential presence of hazardous substances in the waste stream. Customers should contact their local
authorities or TRACKMASTER®Distributor for guidance in complying with the directive.
Item Name Description
A Manufacturer Full-Vision Inc.
B Model Number Identifies model of treadmill
C Part Number Manufacturers part number
D Voltage Specifies operating voltage of treadmill
E Hertz Specifies the electrical hertz of treadmill
F Amps Specifies amperage of treadmill
G Serial Number Manufacturers assigned serial number
H Mfg Date Manufacturers date code
I Type B
Equipment
Device is suitable for the external application of type “B”
applied parts.

Introduction TRACKMASTER
1-4 TMX428 Owner’s Manual November 2018
Equipment Symbols The following symbols appear on the equipment.
Symboles de l'équipementLes symboles suivants apparaissent sur l'équipement
Reading of the Owner’s Manual is mandatory.
Lecturedumanuel du propriétaireest obligatoire .
Elevation incline / decline adjustment.
Altitudeajustement de pente/recul.
Running belt speed adjustment.
Exécution deréglage de la vitessede courroie.
This symbol warns of potential high electric voltage shock or injury potential. Areas
of the TRACKMASTER®where this symbol appears are to be accessed only by
trained service personnel
Ce symbole prévient de choc de tension électrique à fort potentiel ou potentiel de
blessure. Domaines de la TRACKMASTER®où ce symbole apparaît doivent être
accessibles uniquement par du personnel qualifié.
Protective earth (ground)
Mise à la terre
Alternating current
Courant alternatif
Device is suitable for the external application of the type “B” applied parts.
Dispositif approprié aux applications externes des pièces appliquées de type « B ».
Warning and Caution Symbols
Symboles d’Avertissement et d’Attention

TRACKMASTER Introduction
November 2018 TMX428 Owner’s Manual 1-5
Table 1: Guidance and Manufacturer’s Declaration – Emissions
The TMX428 Series is intended for use in the electromagnetic environment specified below. The
customer or user of the TMX428 Series should ensure that it is used in such an environment.
Emissions Test Compliance Electromagnetic Environment – Guidance
RF Emissions
CISPR 11
Group 1 The TMX428 Series uses RF energy only for its internal function.
Therefore, its RF emissions are very low and are not likely to cause
any interference in nearby electronic equipment.
RF Emissions
CISPR 11
Class B
Harmonics
IEC 61000-3-2
Class A
Flicker
IEC 61000-3-3
Complies
The TMX428 Series is suitable for use in all establishments, including
domestic, and those directly connected to the public low-voltage
power supply network that supplies buildings used for domestic
purposes.
Table 2 – Guidance and Manufacturer’s Declaration – Immunity All ME Equipment and ME Systems
The TMX428 Series is intended for use in the electromagnetic environment specified below. The
customer or user of the TMX428 Series should ensure that it is used in such an environment.
Immunity Test IEC 60601
Test Level
Compliance
Level
Electromagnetic Environment – Guidance
ESD
IEC 61000-4-2
±6kV Contact
±8kV Air
±6kV Contact
±8kV Air
Floors should be wood, concrete or ceramic
tile. If floors are synthetic, the r/h should be
at least 30%
EFT
IEC 61000-4-4
±2kV Mains
±1kV I/Os
±2kV Mains
±1kV I/Os
Mains power quality should be that of a
typical commercial or hospital environment.
Surge
IEC 61000-4-5
±1kV Differential
±2kV Common
±1kV
Differential
±2kV Common
Mains power quality should be that of a
typical commercial or hospital environment.
Voltage
Dips/Dropout
IEC 61000-4-11
>95% Dip for
0.5 Cycle
60% Dip for
5 Cycles
30% Dip for
25 Cycles
>95% Dip for
5 Seconds
>95% Dip for
0.5 Cycle
60% Dip for
5 Cycles
30% Dip for
25 Cycles
>95% Dip for
5 Seconds
Mains power quality should be that of a
typical commercial or hospital environment.
If the user of the TMX428 Series requires
continued operation during power mains
interruptions, it is recommended that the
TMX428 Series be powered from an
uninterruptible power supply or battery.
Power Frequency
50/60Hz
Magnetic Field
IEC 61000-4-8
3A/m 3A/m Power frequency magnetic fields should be
that of a typical commercial or hospital
environment.

Introduction TRACKMASTER
1-6 TMX428 Owner’s Manual November 2018
Table 4 – Guidance and Manufacturer’s Declaration – Immunity ME Equipment and ME Systems that is NOT
Life-supporting
The TMX428 Series is intended for use in the electromagnetic environment specified below. The
customer or user of the TMX428 Series should ensure that it is used in such an environment.
Immunity Test IEC 60601 Test Level Compliance
Level
Electromagnetic Environment –
Guidance
Conducted RF
IEC 61000-4-6
Radiated RF
IEC 61000-4-3
3 Vrms
150 kHz to 80 MHz
3 V/m
80 MHz to 2.5 GHz
(V1)=3Vrms
(E1)=3V/m
Portable and mobile communications
equipment should be separated from the
TMX428 Series by no less than the
distances calculated/listed below:
D=(3.5/V1)(Sqrt P)
150kHz to 80MHz
D=(3.5/E1)(Sqrt P)
80 to 800 MHz
D=(7/E1)(Sqrt P)
800 MHz to 2.5 GHz
where P is the max power in watts and
D is the recommended separation
distance in meters.
Field strengths from fixed transmitters,
as determined by an electromagnetic
site survey, should be less than the
compliance levels (V1 and E1).
Interference may occur in the vicinity
of equipment containing a transmitter.
Table 6 – Recommended Separation Distances between portable and mobile RF Communications equipment
and the TMX428 Series ME Equipment and ME Systems that is NOT Life-supporting
The TMX428 Series is intended for use in the electromagnetic environment in which radiated
disturbances are controlled. The customer or user of the TMX428 Series can help prevent
electromagnetic interference by maintaining a minimum distance between portable and mobile RF
Communications Equipment and the TMX428 Series as recommended below, according to the
maximum output power of the communications equipment.
Max Output Power
(Watts)
Separation (m)
150kHz to 80MHz
D=(3.5/V1)(Sqrt P)
Separation (m)
80 to 800MHz
D=(3.5/E1)(Sqrt P)
Separation (m)
800MHz to 2.5GHz
D=(7/E1)(Sqrt P)
0.01 0.11667 0.11667 0.23333
0.1 0.36894 0.36894 0.73785
1 1.1667 1.1667 2.3333
10 3.6894 3.6894 7.3785
100 11.667 11.667 23.333