GALAXIS SHOWTECHNIK PYROTEC G-Flame User manual

1
User Manual
Galaxis Showtechnik
PYROTEC
G-Flame
Firmware V2.40
Revision date: December 12
th
2017
Batch No.: EUF100100, USF100100

2

3
Table of contents: Page
1. General
safety regulations when using the G
-
Flame
6
2. Application fields and intended use
11
3. Requirements the operator has to fulfill and necessary qualification
11
4. Required approvals
11
5.
Information regarding the firmware ver
sion
11
6. Illustration and description of indicators and control elements
12
6.1. Main unit
12
6.2. Carrying handle
14
6.3. Cover panel
14
6.4. Cartridge holder
14
7. Attention: High Voltage
15
8. Attention: Hot Surfaces
15
9. Nozzles for differe
nt types of fuel
16
10. Changing the nozzles and nozzle holder
16
11. Sealing of the nozzles or respectively of the nozzle thread
17
12. Approved fuels
17
12.1. Approved fuels and instructions if the gas bottle option is being
used 17
12.2
. Approved fuels and instructions if the gas cartridge option is
being used 19
13. Fuel consumption
22
13.1. Fuel consumption if gas bottles are being used
22
13.2. Fuel consumption if gas cartridges are being used
22
14. Tilting the G
-
Flam
e
22
15. Additional regulations for permanent installations
23
16. Safety distances
23
16.1. Safety distances if gas bottles are being used,
device standing vertically 24
16.2. Safety distances if gas cartridges are being us
ed, device standing
vertically 25
16.3. Safety distances if the device is being tilted
25
16.4. Safety distances if the device is mounted above the spectators
26
16.5. Reduction of the safety distances to actors
26
17. The various inputs and
their compatibility and usage,
pin assignments of connectors 26
17.1. Firing key input
26
17.2. Voltage input 12
-
24V
27
17.3. Operation with DMX512
28
17.3.1. The DMX512 input
28
17.3.2. Control via DMX512
28
17.4. Advanced wireless module, c
ommunication via radio or serial data
cables 30
18. Switching on
30
19. Battery monitoring and warning message 'deep discharge' after
powering up the device 31
20. Resetting the warning message 'Battery deeply discharged'
31
21. Safe
ty timer
32
22. The LED indicators
32

4
Page
22.1. The LED 'Operation'
32
22.2. The LED 'Flame'
32
22.3. The LED 'Charging'
33
22.4. The LED 'Low Battery'
33
22.5. Functional check of the LEDs
33
23. The warning LED 'Attention armed'
33
24.
The menu
34
24.1. Standard menu items
34
24.1.1. The menu item 'Language'
34
24.1.2. The menu item 'Accumulator capacity'
34
24.1.3. The menu item 'Accumulator power'
34
24.1.4. The menu item 'Input'
35
24.1.5. The menu item '45° Tilt Switch'
35
24
.1.6. The menu item 'Flame monitoring'
36
24.1.7.
The menu item 'Acoustic Signals'
36
24.1.8.
The menu item 'LCD Backlight'
36
24.1.9. The menu item 'Warning LED'
37
24.1.10.
The menu item 'Battery measurement'
37
24.2. Menu items if DMX512 has been s
elected as an input
39
24.2.1. The menu item 'Flame Channel'
39
24.2.2. The menu item 'Safety Channel'
39
24.2.3. The menu item 'Power Supply for Wi
-
DMX'
40
24.3. Menu items if the Advanced wireless module has been
installed and 'Cable (RS485 of PFC)' or 'Wireless (PFC or PFS)' has
been selected as control method 40
24.3.1.
The menu item 'RF Channel' (i.e. frequency selection)
40
24.3.2.
The menu item 'Interfering Signal'
41
24.3.3.
The menu item 'Last Range Test Result'
41
24.
3.4.
The menu item 'Device ID number'
42
24.3.5.
The menu item 'Determine Hazard Zone'
42
24.3.6. The menu item 'Terminal Programming'
43
24.3.6.1. Overview regarding the parameters of the Terminal
programming 43
24.3.6.2. The selectio
n menu of the Terminal programming
43
24.3.6.3. The menu item 'Terminal programming: Keep up & Exit'
44
24.3.6.4. The menu item 'Terminal programming: Edit'
44
24.3.6.5. The menu item 'Terminal programming: Delete'
45
25.
Switching off
46
26. The emer
gency off input
46
27.
Command 'Firing mode off'
46
28. Receiving mode or respectively ready to fire mode
46
28.1. Displayed information during receiving mode or respectively
ready to fire mode, that appears in all operation modes 47
28.1.
1. Information which control method has been selected
47
28.1.2. Tilt switch on/off and its status
47
28.1.3. Flame monitoring on/off
48

5
Page
28.2. Display of special information and behavior of the device in the
receiving mode or respectively ready to fire mode if 'Wireless
(PFC or PFS)' or 'Cable (RS485 of PFC)' has been selected as
control method 48
28.2.1. Status information regarding firing mode and hazard zone
48
28.2.2. Display of the device ID number
48
28.2.3. Display of messages
49
28.2.4. Programming of the system ID
49
28.2.5. The monitoring function Radio Interference
49
29. Usage in rainy conditions
50
30. Radio range
50
31.
Radio Range Test
51
32. Remote access
51
33. Charging
51
34. C
ontrol of the device via serial data cables via the RS485
interface in conjunction with the PFC Advanced 52
35. Operation time
53
36. Installation und de
-
installation of the Advanced wireless module
53
36.1. Installation of the radio module
53
36.1.1. Installation of the hardware
53
36.1.2. Software installation of the Advanced wireless module
54
36.2. De
-
installation of the wireless module
55
36.2.1. De
-
installation of the wireless module in the software
55
36.2.2. De
-
installation of the
hardware
55
37. Mounting on light or speaker stands
55
38. Mounting on truss elements
56
39. Optional accessory: Power Upgrade
56
40
. Cleaning
5
6
4
1
. Microfilter
5
7
42
. Maintenance
57
4
3
. Warranty
57
4
4
. Damages caused by misusage, maloperation, ma
lfunction
57
4
5
. Technical data
58
4
6
. CE marking of the EU version
47. Address of the manufacturer and contact details for requesting an
EU declaration of conformity
6
0
60

6
1. General safety regulations when using the G-Flame
Revision date: November 23
rd
2016
This section is about general safety regulations. You need to mind
also the other safety instructions given elsewhere in this manual.
Furthermore you need to observe the safety distances mentioned in
the relevant chapters.
The safety rules enlisted in this manual are referring to the G-
Flame only. For the other devices in our product range there is
another version of safety regulations which can be found in the user
manual of the particular devices.
The following instructions are for your understanding about
important and basic safety principles.
Our general safety requirements are based on our own experience plus
the contact and feedback from our customers. These rules allow the
safe and successful usage of all components of our wireless firing
systems. With proceeding development of our products, we will
continuously revise and adapt the safety standards in conclusion
with your notifications and support.
The following safety regulations are part of all our operation
manuals within our product range. These regulations are also
available in printed form and can be downloaded via our internet
homepage at any time. Please forward these instructions to any
relevant persons in your company dealing with this topic.
Any technical device can potentially cause a fault. This could be
encouraged through: wrong usage, unit damage, unit aging as well as
the wear and tear of the unit. This fundamental thesis was the basic
principle when writing these instructions.
The usage of effect devices to generate flame balls and flame
columns, especially in indoor and outdoor venues or places of public
assembly, can be hazardous and bears many potential risks, such as
severe damage to property or personal injury and due to that it of
utmost importance to follow all safety instructions whenever the
product is being used.
1. Never use the devices if you have not completely read and
understood the user manual.
2. Never order somebody to use devices in a potentially risky
application if this person is not absolutely reliable or does not
have sufficient technical knowledge.
3. The operator who is in charge for the safety has to have complete
overview over all devices during the whole application. In addition
he has to be able to take action in the technical control of the
system at any time if a potentially dangerous situation is arising.
Please refer to the sections in this manual where the 'emergency
off' functions are being explained.

7
4. For the usage of the device in places of public assembly an
approval by the authorities that are responsible for the fire
prevention is necessary.
5. If flame effects are being used no easily inflammable materials
should be present in general. In places of public assembly this kind
of material is normally forbidden by the legislator. By the usage of
flame retardant spray these materials can be rendered hardly
inflammable.
6. Smoking or open fire is strictly prohibited within the safety
zone! Keep off any other sources of ignition.
7. Depending on the type, size and quantity of the effects that are
being used and depending on the local conditions, allocate the
necessary fire prevention and first aid measurements.
8. In all cases respect and follow any national and technical
regulations as well as the operation manuals respective to the
devices in use.
9. Ensure that the devices are standing securely and that the
position or tilt can not vary during the application. Depending on
the circumstances it can be necessary to mount the devices e.g. by
using screws. Please mind the chapter in this user manual which is
dealing with the mounting of the devices on truss elements.
10. Ensure that the device is not covered by anything and that the
fuel can be easily exhausted through the nozzle. Furthermore ensure
that no foreign objects like e.g. confetti or streamers enter the
burning chamber.
11. Arm (switch on) the devices as shortly as possible before the
effect and disarm (switch off) them immediately after the effect.
Optionally this can be achieved either by using the emergency off
input or the main switch or the hazard zones or the DMX safety
channel. The hazard zones can be turned off and on either by a
wireless command or by using serial data cables. As soon as the
devices are armed or respectively ready to fire they must be
constantly supervised by the responsible operator.
12. Ensure that no heat sources like strong spotlights are pointed
towards the devices or the gas cartridges or the gas bottles.
13. Make sure that non authorized persons can not gain access to the
effect and control devices.
14. The safety boundary distances required by the manufacturer and
authorities are to be respected. Secure the area so that non
authorized persons cannot gain access to the same.
15. The operation manuals and safety instructions of the
manufacturer of the effect and control devices must be observed at
all times. If in doubt these must be discussed with the relevant
safety organisations.

8
16. The effect and control devices are only allowed to be used
according to the defined applications. Only use fuels that have been
approved by the manufacturer.
17. The components of our firing system are to be covered or encased
against burn-off cinders or weather conditions where necessary.
Electrical contacts should be protected against corrosion, soiling
and damage plus they should be cleaned regularly.
18. We recommend to have our products inspected every one to two
years. Along with the testing of the rechargeable battery, a visual
test as well as a functional test will prove that the operational
safety standards are still met.
19. Do not use damaged equipment. If a damage is found, immediately
send the device back to the manufacturer for professional repair.
Our warranty for the proper function for our equipment is only for
components of our system, which have no damage.
20. Any changes in or to the devices as well as repair work on the
units other than that through the manufacturer will invalidate any
warranty claims and our product liability will be void. Should
repair of the units be necessary, then we do require a detailed
report of the problem.
21. Please make sure when lending or renting out the equipment, that
no damage has occurred during the rental period of the units. Advise
your staff, that it is very important to report any possible damage
of the units immediately. Customers, which have borrowed or rented
the equipment are hereby informed, that it is their duty to report
any damage found or suspected on the unit when returning such.
22. When transporting the devices make sure that the packing is
sufficient and check the devices after each transport if they have
been possibly damaged.
23. Wire connections from the control units to the G-Flame are
always to be insulated and must comply with the technical standards.
At the same time avoid wire damage, for example through heat, cable
twisting, cable pinching and burn-off cinders or through forced
piercing. All cables must be checked before each use on it's
faultless construction. When using used wires we do recommend a
continuity and short circuit test between each insulated connection
before using it again.
24. Avoid potential equalizing currents. Please note that these
currents can occur between conductive parts of a building or between
conductive parts of a building and earth potential. Due to that
control lines should not have electrical contact to conductive
structures or parts of a building. Potential equalizing currents on
the shielding of cables or on control lines can cause malfunction.

9
25. Please be aware of the fact that through the gas flames ionized
gases are created. The thereby produced ions increase the
conductivity within the air. This ionization process can cause an
electrical arcing especially within the vicinity of high voltage
overland cables. This may lead to lethal consequences for the user
and other persons. Please note that wind conditions can be totally
different a few meters above the ground.
26. Please assure that the effect can only be initiated through the
operator. Keep the control unit under lock and key! Within our
safety concept, all firing systems are set with individual codes,
which inhibit unintended and accidental firing through third
parties. If requested we can also supply systems with the same
coding. This may be necessary if in a company more than one
transmitter is used or when companies exchange the units between
each other. It is possible to teach in the G-Flame to any PFC
Advanced to enable customers to easily exchange devices.
27. With our using the key code numbers 901 and 311, we are using a
standard key code, which can also be found in other products. On a
customer's request we can also supply other key codes.
28. Please ensure that the relevant safety distances are met by
everybody. The safety margins are to be kept as from the beginning
of the project until the operator releases the area after switching
off the devices and shutting off the fuel supply.
29. In the interest of your own safety always use a sufficient
length of control cable.
30. During testing and firing of the devices no persons or animals
are allowed in the hazard area. Furthermore no materials that are
heat-sensitive or that can catch fire are allowed in the same.
31. When the fuel is burning carbon dioxide is generated which is a
suffocative gas if the concentration in the air is sufficiently
high. Due to that ensure proper ventilation. If in doubt use CO2
warning devices.
32. To burn the fuel oxygen from the air is necessary. Do not use
the device if the oxygen of the air is no longer present, e.g. if
carbon dioxide or nitrogen is being used to generate low fog on
stages. At least from the lowest part of the burning chamber upwards
a sufficient amount of oxygen must be present because otherwise the
fuel can not be ignited.
33. In applications that are critical in terms of safety you should
consider safety measurements already during the setup how to safely
dismantle the installation.
34. For any safety relevant questions please either contact the
manufacturer or closely discuss these with the authorities in
charge.
35. Use and transport the device only if the lid is closed.

10
36. Rehearse the planned effect and the whole course of action
several times together with all people that are involved, like
artists, actors, participants, technicians and staff members of the
security agency etc. and ensure that all possible hazards are ruled
out. If this is not possible the effect must be cancelled. Inform
all participants about the function of the warning LED "Attention,
device armed" on the device.
37. Utmost care must be taken if material that can easily catch fire
are present such as costumes, decoration material, fabrics or props
etc.
38. If the smell of gas, leakages, flow noise or leaked fuel
(gasiform or liquid) is noticed it is not allowed to put the device
into operation and the hazard area has to be cleared, left and
barricaded immediately. The fuel supply has to be shut off
immediately in these cases.
39. Never bow over the device or put parts of your body above or
respectively before the burning chamber if the device is switched on
and always keep at least the safety distance that is required so
that no dangerous situation can arise.
40. Avoid forces to the quick coupler in the device such as: drag
forces, pushing and pulling forces and sidewise forces in all
directions. If a gas hose is connected do not pull at the hose, no
matter in which direction.
41. If a device did not function properly in an application it is
not allowed to use it again until it has been repaired and checked
by the manufacturer.
42. The system of the device must be depressurized before the
cartridge holder or the hose is being removed. This is achieved by
opening the valves while the fuel supply is shut off. Close the blue
valves of the cartridge holder or respectively the shut-off valve of
the gas bottle and fire the G-Flame again and again until no more
gas is set free by the nozzle.
43. In case that the G-Flame is used to generate a continuous flame
(several minutes burning time) the burning chamber and the top side
of the G-Flame should be covered with suitable heat protection
plates in order to prevent damages due to heat. This applies to
various kinds of flame bars and for the standard nozzles as well.
44. Before every usage you should check if the filter is fastened
tigthly. It should be fastended hand-tight.
2. Application fields and intended use
The G-Flame is a versatile flame projector that can be used - depending on the fuel supply - outdoors,
on stages, in buildings or tents.

11
Typical applications are:
- Flame shows outdoors, solely or combined with aerial fireworks displays or ground fireworks
- Generation of flame effects in bars, clubs or discos
- Applications on stages in buildings e.g. for TV productions or on open-air stages e.g. during a live
concert
- Generation of flame effects in the area of special effects for TV and movie productions
- Hazard training for fire fighters, policemen, special and military forces
All other applications are considered as unintended and must be approved by the manufacturer.
The device has not been designed to produce a continuous flame. The maximum burning duration the
user must mind is 25 seconds. After that the user has to pause the flame effect for at least two
minutes so that the unit can cool off sufficiently. Besides long lasting continuous flame columns are
much less dramatic compared to short flame balls and flame columns.
3. Requirements the operator has to fulfill and necessary
qualification
The operator has to be of legal age. If used in Germany the operator has to be at least 18 years old.
The usage must be in conjunction with a professional and occupational work.
The operator must be a skilled person. A skilled person is a trained person who is experienced
regarding the equipment technology and who is informed about the energies and their magnitude
utilized by the device. This device is using electrical and thermal energies (fuels). Skilled persons are
expected to use their training and experience in order to recognize energy sources that can cause
pain and injury and that they take appropriate measures to prevent pain and injury resulting from those
energies. In addition a skilled person needs to take appropriate measures in order to ensure that less
trained persons are not becoming harmed. A skilled person has been trained either by the
manufacturer or the customer who purchased the product.
Further qualification like an indoor pyro license, an SFX license or an aerial display fireworks license is
not necessary.
4. Required approvals
Before the device can be used a permit by the owner and if applicable of the tenant of the property or
building is required.
For the usage outdoors - if it is not a stage or a place of public assembly - no permit of any authority is
required. Usually no charges can be imposed for this kind of usage.
In places of public assembly and on stages the relevant local laws must be followed. The necessary
fire precautions must be negotiated with the competent authority for fire prevention depending on the
individual case.
5. Information regarding the firmware version
Version 2.2: The first devices that have been sold have been shipped with this version
With version 2.3: The splash screen and menu texts have been changed

12
6. Illustration and description of indicators and control elements
6.1. Main unit

13
1 Antenna This standard antenna is included in the delivery of the Advanced
wireless communication module.
2 Socket 'Antenna' This feed-through is included in the delivery of the Advanced
wireless communication module.
3 Burning chamber
The nozzle is integrated in the bottom of the burning chamber, beneath the ignition electrodes. Furthermore a drain for the rain
water is installed in there.
4 Ionization electrode This electrode is used for the flame monitoring.
5 Electrode cage This cage encloses the ignition electrodes. It is open on the
bottom so that the electrodes are accessible for cleaning.
6 Main switch Switch the device on and off here.
7 Charging input (recessed) Connect the charging unit here.
8 Voltage control input
(recessed) Control input for control voltages ranging from 12 to 24V DC.
9 Firing key input (recessed) Control input for a potential-free electrical contact.
10 Output for DMX512 and
RS485 (recessed) Either used to daisy-chain the signal to the next device or to insert a connector with a network termination resistor.
11 Input for DMX512 and
RS 485 (recessed) Used to feed in the signal of the DMX console or the PFC Advanced or the device preceding in the network.
12 Emergency Off Input
(recessed) Input for the emergency switch.
13 LC Display Displays the current information.
14 LED 'Operation' This blue LED is continuously on if the device is in the menu and it
is flashing if the device is in receiving mode or ready to fire.
15 LED 'Flame' This yellow LED is continuously on if a flame is being generated
and it is flashing if a step delay is being processed.
16 LED 'Charging' This green LED is lit if the device is being charged.
17 LED 'Low Battery' If the battery is discharged below 30% this red LED is flashing in
receiving mode or if the device is ready to fire.
18 Magnetic sensitive area 'Up' By pointing to this area with the magnetic pen the parameter of
the current menu item will be increased or changed. If you point
on this field for a longer time the parameter will increase
automatically.
19 Magnetic sensitive area
'Down' By pointing to this area with the magnetic pen the parameter of the current menu item will be decreased or changed. If you point
on this field for a longer time the parameter will decrease
automatically.
20 Magnetic sensitive area
'Mode' By pointing to this area for some time, you will enter the menu. If you point to this field for a longer time, you will step through the
different menu items automatically. At the end you will return to
the receiving or stand-by (ready to fire) mode again.
21 Warning LED
Flashes in red color if the device is armed or while the safety timer is counting down. Can be disabled in the menu.

14
6.2. Carrying handle
On one side of the housing - opposite to the inputs - a handle to carry the device is installed:
To carry the device swing out the handle. Use one hand to grab
the handle and use the other hand to grab the housing on the
other side where the recess is.
Push back the handle if you do not need it any longer.
6.3. Cover panel
On one side of the housing is the cover panel. By pressing the knob on the panel it is released and
can be removed. By doing so you can connect the gas hose or respectively install the cartridge holder.
Furthermore you gain access to the four nozzle holders which are in the enclosure. To close the cover
panel insert it into the guides on the bottom and push it towards the housing so that the holding
mechanism is latching.
6.4. Cartridge holder
This T-shaped cartridge holder is included in the delivery of the gas cartridge option:
1 Reception for gas cartridges Screw in the cartridges here. The thread is right-handed.
2 Shut-off valve Opens or closes the fuel supply between cartridge and device.
Can also be used to throttle the fuel flow to some extent to
reduce the flame height.
3 Non-return valve
Ensures that no fuel will be able to escape if the shut-off valve on the other side is not closed.
4 Quick-coupler
To be connected with the opposing quick-coupler of the device. Can be released by pulling back the knurled ring.

15
7. Attention: High Voltage
For the measurement of the flame ionization and for the electrical ignition of the fuel very high voltages
that can be dangerous to life are generated in the device.
Never operate the device if the cover lid is not closed. Furthermore never touch anything inside the
device and never touch the ignition electrodes or the electrode cage while the device is switched on.
The electrode for the measurement of the flame ionization is energized while the fuel valves are
opened. A current limiting circuit in the device prevents that this can cause any danger.
8. Attention: Hot Surfaces
The following parts can heat up strongly during operation:
- the housing, especially the parts that form the burning chamber
- the electrode cage
- the ignition electrodes
- the electrode for the measurement of the ionization
Only touch these parts after they have cooled down sufficiently and the device is switched off.

16
9. Nozzles for different types of fuel
Different nozzles have been developed for the various types of fuels. The nozzles have been
optimized for:
- perfect ignition behavior
- aesthetic flame shape
- rapid extinguishing of the flame to enable fast step sequences
- best performance of the flame monitoring system
Make sure that you use the correct nozzle for your application every time you operate the device. The
usage of other nozzles than the original ones is prohibited.
The following nozzles are available:
This nozzle is intended to be used with gas cartridges.
To gain different flame heights this nozzle is available in these different
sizes: S / M / L / XL / XXL
The size XXL is included in the delivery of the gas cartridge option.
This type of nozzle is must be used together with gas bottles if the
gasiform phase is being used. It is included in the delivery of the gas
bottle option.
Different sizes are not being offered because the flame height can be
changed by adjusting the pressure setting at the pressure regulator.
This nozzle has been designed for the usage in conjunction with gas
bottles if the liquid phase is being used. It is not included in the delivery
of the gas bottle option and must be ordered separately if required.
This kind of usage is at one's own risk.
Different sizes are not offered because for this kind of application
normally a very high flame is desired and the flame height can be
adjusted at the regulator. Please note that special regulators are
necessary for the liquefied phase and please read the instructions
given in the section 'Approved fuels and instructions if the gas bottle
option is being used'.
10. Changing the nozzles and nozzle holder
The nozzles have always to be screwed in with the supplied sealing.
If you are changing the nozzle make sure to tighten them finger-tight.
Holder for up to four nozzles can be found in the housing of the G-Flame.

17
11. Sealing of the nozzles or respectively of the nozzle thread
The nozzles to be used in conjunction with the gas cartridges have a centrical drilling. After using the
device you should seal the hole in the nozzle by using self-adhesive tape if it could happen that
foreign particles may enter the system. This is especially the case it the device is stored or transported
unpacked.
If you remove the nozzle and if you do not install another one you need to seal the orifice as well to
prevent that foreign particles can enter. In this case we recommend to install a blind bolt instead.
12. Approved fuels
12.1. Approved fuels and instructions if the gas bottle option is
being used
Make sure that the correct nozzle for this type of fuel is installed and that it is tightened sufficiently.
Gas bottles with 5 kg, 11 kg or 33 kg of liquefied Propane/Butane gas mixture can be used with this
type of operation.
For safety reasons you should use the smallest bottle possible. Only if a high quantity of gas is
required for a single event you should use the next larger bottle size.
The usage of other fuels in this operation mode, e.g. with coloring additives, is strictly prohibited
because this can lead to leakages in the system or malfunction of the electro-magnetic valves.
Regulations regarding the usage of the gasiform phase:
The usage that is intended by the manufacturer is that only the gasiform phase is being taken from the
bottle. Here it is mandatory to use a pressure regulator and the maximum output pressure must not be
higher than 4.0 bar. The used gas hose must be approved for a pressure of 6.0 bar. If you order the
gas bottle option we deliver appropriate and approved equipment for this type of usage. If the inner
diameter of the gas hose is too small or if the pressure regulator is unsuitable the flame height will be
reduced. The usage of gas bottles without pressure regulator is an extreme accident hazard and is
strictly prohibited. The reason is that the pressure in the bottle can reach up to 35 bar and certain
components like e.g. the gas hose and the electro-magnetic valves have not been designed for this.
Regulations regarding the usage of the liquid phase:
The usage that is intended by the manufacturer is that only the gasiform phase is being taken from the
bottle. You can use also the liquid phase on your own risk. When using the liquid phase much higher
flames can be generated (approx. 8-9 m). For doing so another nozzle is required and it is prohibited
to use the supplied pressure regulator. Standard pressure regulators are not suitable to be used with
the liquefied phase. When the temperature is rising the pressure in the hose will increase extremely
which will destroy the pressure regulator and liquefied gas is set free. Pressure regulators are offered
on the market which are suitable to regulate the liquefied phase. Furthermore a gas hose must be
used that has been approved for at least the maximum bottle pressure which is 35 bar. Hydraulic
hoses are suitable for this. It must be avoided by all means that a certain volume filled with liquefied
gas is blocked off. For example it is not allowed to fill the hose with liquefied gas and then close the
shut-off valve on the bottle. The pressure in the locked volume will increase with a rate of 7 bar per
1°C when the temperature is rising! If you do not use a regulator must ensure that the bottle pressure
is not higher than 10 bar because this is the maximum pressure that the electromagnetic valves can
handle and due to that the bottle temperature should not exceed 25°C. It is not advisable to use the
liquid phase by turning the bottles upside down. Besides the fact that the bottle is no longer standing
stable also dirt from the bottle may enter the regulator (if installed) or the system of the G-Flame.
When using the liquid phase you should only use bottles with a dip tube installed inside. The safety
distance must be extremely increased: if there is no wind at least 10 m to the side and 20 m upwards.
The safety distance sideways has to be increased in windy conditions by the judgment of the operator.
Please note in this context that unburned fuel that is transported by the wind can be hazardous.

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Accurately inspect all equipment before each application, especially the gas hose, regarding possible
damages. It is strictly prohibited to use damaged parts or equipment.
Ensure that the gas hose can not become damaged during usage, e.g. by burning stars from aerial
shells that fall down to the ground. Fireproof protective covers for the gas hoses are available upon
request.
Make sure that the flame monitoring system is enabled in the menu of the G-Flame.
The usage of gas bottles in conjunction with the G-Flame is only permitted outdoors and not on
stages, in buildings or tents etc.
Before starting operation the system has to be checked with a gas leak detector.
Make sure that the quick coupler, the gas hose and the pressure regulator is connected gas tight with
the gas bottle.
Depending on your application it can be necessary to use gas detectors to ensure best possible
safety. Cost effective devices are offered on the market. Please note in this context that Propane and
Butane is heavier than air and due to that it can accumulate in sinks, trenches, cellars or shafts. This
characteristic must be taken into consideration when installing gas detectors.
In case that the G-Flame do not ignite the fuel because of a technical defect of if the device should
have a leakage the units must be turned off immediately either by using the emergency-off input or by
disabling the hazard zone that has been assigned to the device and the fuel supply has to be shut off
as quickly as possible. The main switch is not allowed to be used as long as an ignitable fuel-air-
mixture is present. The advantage of using the emergency-off input is that no spark, which could
possibly ignite the mixture, is being generated when turning off the unit.
In most cases liquefied gas is a mixture of Propane and Butane. The mixing ratio can be very different,
depending on the country. This has to do with the fact that the vapor pressure of Propane is much
higher compared to Butane. In countries with a warm climate usually the Butane proportion us much
higher while in countries with a colder climate the Propane proportion is higher. The mixing ratio can
also vary depending in which season the gas is being purchased. The G-Flame can work with any
Propane/Butane mixing ratio. You should use the liquefied gas as it is offered in the particular country
instead of e.g. bringing pure Propane bottles to a region with relatively warm climatic conditions.
The instructions in the material safety data sheet of the gas bottles, the ADR regulations (i.e.
regulations for the transportation of dangerous goods) and the regulations imposed by the employer's
liability insurance association for the storage and usage of gas bottles and all other relevant laws,
especially for places of public assembly, must be strictly followed. Especially the maximum allowable
temperature of the bottles must not be exceeded. Protect the bottles from direct sun light and ensure
that the bottles do not become overheated e.g. if they are loaded on vehicles. Usually the bottles are
equipped with a pressure relief valve which opens at 35 bar with a tolerance of +/- 5 bar. This is
beneficial to prevent the burst of a bottle during a fire. If the pressure is decreasing this safety valve is
closing automatically. Of course the released gas is a major accident hazard. Liquefied, pure Propane
already generates a vapor pressure of 26 bar at a temperature of 70°C. 30 bar are exceeded at a
temperature of 78°C and gas could possibly vent through the pressure relief valve. According to the
regulations of the employer's liability insurance association already a bottle temperature of 40°C is
unallowable.
The valves of the bottles should be opened as shortly as possible before the usage and they should
be closed again as fast as possible after the effects.
After each usage the remaining fuel in the gas hose and in the system of the G-Flame must be
emptied. To do so first close the valves of the gas bottles and then initiate a flame effect several times
until no flame is being generated any more. Then the installation can be dismantled.
Attention! Expect that the G-Flame generates a flame every time you trigger the device even if there
is no fuel supply. It could be that there is still fuel in the system and due to that a flame can be possibly
generated. Furthermore it could be that the system has not been completely emptied last time when
the devices have been used.

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When gas is drawn from the gas bottle, which contains the liquefied phase, the liquid in the bottle is
cooling down due to the evaporative heat loss. Especially if a high volume is drawn from the bottle and
if the ambient temperature is low this can lead to a significant pressure loss in the bottle resulting in a
lower flame height. If you want to use or construct a bottle heater to cope with this problem you must
not use appliances that have not been approved for this. Furthermore the heating device must be
equipped with at least two independent temperature monitoring systems for failover redundant
operation.
12.2. Approved fuels and instructions if the gas cartridge option is
being used
Make sure that the correct nozzle for this type of fuel is installed and that it is tightened sufficiently.
The gas cartridge option is intended to be used for applications on stages or in buildings. It is always
possible to use the G-Flame with this variant also outdoors. In this context we would like to point out
that the flame effect is less susceptible to windy conditions due to the fact that we liquefied phase is
being used if gas cartridges are installed.
When gas cartridges are to be used the following fuel cartridges are approved:
a)
Manufacturer or respectively supplier:
ROTHENBERGER Werkzeuge GmbH
Industriestraße 7
65779 Kelkheim
Germany
Telephone: +49 / 6195 / 800-0
Fax: +49 / 6195 / 800-3500
e-Mail: [e-mail]
Homepage: www.rothenberger.com
Product name: Multigas 300
Content: 600 ml Aerosol (330 g)
Composition: approx. 65% Butane, 35% Propane
Calorific value: 4,61 kWh / Cartridge

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b)
Manufacturer or respectively supplier:
CFH Löt- und Gasgeräte GmbH
Bahnhofstraße 50
74254 Offenau
Germany
Telephone: +49 / 7136 / 95 94-0
Fax: +49 / 7136 / 95 94-44
Homepage: www.cfh-gmbh.de
e-Mail: [e-mail]
Product name: Universaldruckgasdose AT 2000
Content: 600 ml Aerosol (330 g)
Composition: approx. 70% Butane, 30% Propane
Calorific value: 4,61 kWh / Cartridge
Additional fuels can be approved upon request.
In this operation mode the pressurized liquid is taken from the cartridges and is atomized by the
nozzle of the G-Flame. An aerosol is produced which is then ignited by an electrical arc. Due to this
we are speaking of aerosol cartridges, fuel cartridges or gas cartridges.
Use only a single cartridge for the reasons of safety if you do not need to generate many flame effects.
The usage of other fuels in this operation mode, e.g. with coloring additives, is strictly prohibited
because this can lead to leakages in the system or malfunction of the electro-magnetic valves.
Make sure that the flame monitoring system is enabled in the menu of the G-Flame.
Only use original accessories which you will receive from us when ordering the gas cartridge option.
The cartridge adaptor consists of a T-piece with two non-return valves, two shut-off valves and two
connectors for the gas cartridges. The non-return valves prevent the leakage of fuel on the other side
of the T-piece if a cartridge is being installed while the shut-off valve on the other side is not closed.
Even though non-return valves are installed you have to ensure that both shut-off valves are closed
when screwing in one or two cartridges.
Before removing the T-piece from the G-Flame or before screwing in fuel cartridges you have to
ensure that no ignition sources are present in the surrounding area. Smoking and open fire is
forbidden. All other sources of ignition must be eliminated.
Make sure only to use cartridges that are undamaged and that the connectors for the cartridges and
the thread on the cartridges is free from dirt and dust.
Open the cover lid of the G-Flame in order to screw in the cartridges and remove the T-piece by
opening the quick-coupler. To do so pull back the knurled ring. Check all parts of the equipment
thoroughly if anything is damaged, especially the seal in the quick-coupler of the T-piece. It is strictly
prohibited to use damaged equipment.
Pay attention to screw in the cartridges gas-tight, completely and rather tight. Otherwise it is possible
that the valve in the cartridges is not completely opened which leads to the problem that the fuel
amount that can be drawn from the cartridge is reduced. In this case either the flame height will be
reduced or the flame can not be ignited. Both can cause a shut-off of the electromagnetic valves
because the flame monitoring system can not detect a sufficiently burning flame.