Galiso Hdd-8rb User manual

HDD-8RB

with digital control

GALISO CYLINDER DRYER

INSTALLATION/OPERATION INSTRUCTION MANUAL

MANUAL NUMBER 21-11-1025

Issued November 2016

Rev A

22 Ponderosa Ct., Montrose, CO 81401

(970) 249-0233 (800) 854-3789

www.galiso.com

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TABLE OF CONTENTS

Section/Title Page

1.0 Introduction...................................................................................1-1

2.0 Specifications................................................................................2-1

3.0 Safety............................................................................................3-1

4.0 Installation.....................................................................................4-1

5.0 Operation......................................................................................5-1

6.0 Maintenance .................................................................................5-2

List of Tables and Figures

Number/Title Page

Figure 1, HDD Galiso Cylinder Dryer ...............................................2-1

Figure 2, HDD Controller..................................................................5-1

2014 Galiso®Inc.

Rev A

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!!!DANGER!!!

DO NOT USE THIS EQUIPMENT TO

PURGE TOXIC OR FLAMMABLE GAS

AND

DO NOT USE THIS EQUIPMENT

UNDER FLAMMABLE, VOLATILE OR

TOXIC ENVIRONMENTAL

CONDITIONS



21-11-1025 Section 1 - 1

1.0 INTRODUCTION

The HDD Galiso Heavy Duty Dryer has been designed to quickly dry up to eight drained

9” by 51” cylinders, in relatively short amount of time.

The HDD Cylinder Dryer features a PID controlled 8KW heating element and a 1.3 HP

Blower Motor that moves hot air through Cylinders at 84 CFM. The Motor provides

quiet, maintenance free, efficient operation. The HDD can produce temperatures up to

250°F to accelerate the drying of steel and aluminum cylinders.

To speed the process of loading and unloading Cylinders, the Dryer Probes have a

Quick Connect ends that allow easy attachment to the machine.

For convenience a platform and a 110 Volt Electrical Outlet have been integrated, into

the HDD design, to give an ideal location for placement and operation of a Cylinder

Inspection Light.

The HDD series is available in 220 Volt single phase, 220 Volt Three phase or 440 Volt

three phase operation to adapt to the power supply at your facility 50/60 Hz options.

In addition to the HDD series of Cylinder Dryers, Galiso also offers the (GCD) Galiso

Cylinder Dryer, and the Small Cylinder Dryer (SCD), for drying smaller cylinders.

Section 2 - 1 21-11-1025

2.0 SPECIFICATIONS

POWERON

°F

DONOTUSETHISEQUIPMENT

TOPURGETOXICOR

FLAMMABLEGASES!

DONOTUSETHISEQUIPMENT

UNDERTOXIC,VOLATILE

ORFLAMMABLECONDITIONS!

DANGER

OF F

MAINSWITCH DONOTEXCEED 250°

BeforeOperat ing

ThisEquipme nt

ReadInstr uct ion

Manual

HDD-8RB

CAUTION

HOT

SURFACES!

Blower / Motor

Front

Legs

Rear

Leg

Dryer

Probes

x 8

Control

Box

Figure 1, HDD Galiso Heavy Duty Dryer

Power Requirements: 220 Volt, single phase, 50/60 Hz

220 Volt, three phase, 50/60 Hz

440 Volt, three phase, 50/60 Hz

Blower Motor: 1.3 HP, (generates 84 CFM of air.)

Heater Element: 8 KW, PID Controlled

Dimensions (frame and blower assembly): 10’2” L x 18” W x 6’6” H

Dryer Probes: ½” O.D. x 0.025” wall thickness x 58” std length, with Quick Connect

Warranty: One Year (see Galiso Warranty Terms, Form No GSO7805-1).

21-11-1025 Section 3 - 1

3.0 SAFETY

Read all instructions before attempting to install or operate this machine. GALISO,

INCORPORATED IS NOT RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY

UNSAFE USE, MAINTENANCE, APPLICATION, MODIFICATION OR IMPROPER

INSTALLATION OF THIS MACHINE. Please contact Galiso, Inc. for guidance when you

are in doubt as to the proper safety precautions to be taken when installing or operating

this machine.

A. Take care to keep the work area around the HDD clean, dry and free of debris.

This will decrease the chance of operator injury due to slips or falls.

B. Always wear gloves, eye protection and foot protection while operating the HDD.

C. The HDD dryer is capable of producing considerable heat. Use insulating gloves

to protect hands against possible burns from hot areas and items.

D. Do not cover motor fan cowl. Do not drop screwdrivers, nails, etc., into the

openings of the fan cowl.

E. Make sure to bolt, or lag the HDD securely to the floor.

NOTE: An Over-temperature monitor has been installed to prevent this system from

overheating. If temperatures are over reached, the system will shut off the Heater and

an error message will be shown. Pressing Reset will restart operation, if the

temperature has not exceeded the target pressure.

Section 4 – 1 21-11-1025

4.0 INSTALLATION

A. Read all instructions and familiarize yourself with the installation blueprints before

attempting to install or operate the HDD Cylinder Dryer.

B. Carefully uncrate the HDD Cylinder Dryer and remove all packing materials.

If there are any missing or damaged parts, please call Galiso, Inc. at 1 (800) 854-

3789 and DO NOT attempt to install any pieces until concerns and possible safety

issues have been discussed.

NOTE: The installation location should insure adequate clearance for unprotected

shop personnel, and close to the power source.

C. To facilitate assembly, lift the Upper Body of the unit with a forklift or hoist.

Position the three Legs beneath the Upper Body. Thread the Legs into the

Upper Body. Lower the Unit to the floor.

D. Bolt the Blower/Motor Assembly to the Leg Brackets.

E. Connect the Flexible Hose from the Blower/Motor to the grey plastic Adapter on

the Upper Body.

F. Take the Cover off of the Control Box. Fasten the Flexible Conduit to the Control

Box and connect the Lead Wires to T1, T2, T3, and Ground, per the schematic

(appropriate to the machines designated voltage and phase) located at the back

of this manual.

G. Once the Dryer has been placed in its’ permanent location, bolt to the floor.

H. Connect the Main Power Supply to L1, L2, L3 and Ground, per the schematic

(appropriate to the machines designated voltage and phase) located at the back

of this manual.

I. Test for proper direction of Motor rotation by checking for air, exhausting at the

Manifold Outlets.

NOTE: If rotation is incorrect, disconnect the Main Power Supply and switch the wires

at T1 and T2.

J. Close the Control box Cover.

21-11-1025 Section 5 - 1

5.0 OPERATION

A. Check that Cylinders are emptied and drained of water.

B. Place a Probe into each Cylinder that is going to be dried, and align under each

individual Manifold Outlet. Connect each Probe by pushing up into a Quick

Connect on the Upper Body.

NOTE: Avoid bending or otherwise damaging the Probes.

C. When cylinders have been loaded, flip the Power Switch up, to the ON position.

D. The display on the PID Controller will read the last set temperature. For example,

see Figure 2, below. The temperature to achieve (Goal Temperature), shown

here is 250° F. Each time the HDD is powered up, the display will read the

temperature that was set to achieve when the machine was turned off.

Figure 2, HDD Controller

E. The Current Running Temperature of Air Flow, as measured in the Main Body

Heat Tube. Shown here as 242°F. This will be an approximate of the temperature

of air flow through the Probes.

F. To change the desired temperature, simply press the Arrow Up or Arrow

Down Buttons. Increments will change by 1°F by pressing once. By pressing

and holding the Up or Down Buttons, increments will begin changing by 10° F.

Section 5 – 2 21-11-1025

5.0 OPERATION, continued

G. The Operation Indicator will flash green while in operation.

H. Zone Indicator will always display 1. Only one zone has been programmed for

this Controller.

I. The Reset Button will only be used if over-temperature has been reached.

NOTE: An Over-temperature monitor has been installed to prevent this system from

overheating. If temperatures are over reached, the system will shut off the Heater and

an error message will be shown. Pressing Reset will restart operation, if the

temperature has not exceeded the target pressure.

J. The following Buttons are only used for programming purposes;

. For

any problems or programming questions, please contact Galiso®, Inc. At 1-800-

854-3789.

K. After cylinders have been drying for a short time (5-10 minutes), check each

cylinder for dryness, and replace on the dryer if necessary or, load the next

cylinder.

NOTE: Cylinder dry times can vary, depending on the size and/or material. Galiso, Inc.

recommends using low temperature settings for composite cylinders.

! CAUTION !

The dryer can remain “On” when changing out cylinders but the

operator should be careful to avoid touching the Manifold Frame,

as it may be hot. Also, Always wear Insulated Gloves when

removing the Probes.

L. To shut down at the end of the day, flip the Power Switch to the “OFF” position.

6.0 MAINTENANCE

A. No regular maintenance is required except to check the air filter on top of the

muffler at least once a month and replace if needed.

21-11-1025 Wiring A

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Blower / Motor

Ground Wire

Brown

Black

Orange

Blower / Motor

toT1,T2, & T3

Wiring B 21-11-1025

Ground

Wire

L1 L2 L3

21-11-1025 Schematic

PRODUCT WARRANTY

1. DURATION: Galiso provides a one-year warranty from date of purchase, to the original purchaser, for

standard products, unless otherwise specified. For all spare parts purchases, Galiso provides a 90-day

warranty unless otherwise specified. Soft goods such as our speed seals, and O-rings, which are subject

to wear in the normal course of operation, are not covered under this warranty.

2. COVERAGE: Galiso manufactured equipment is warranted against defective materials or workmanship.

THIS WARRANTY IS VOID IF:

A) THE EQUIPMENT HAS BEEN DAMAGED BY ACCIDENT OR UNREASONABLE USE,

IMPROPER SERVICE/MAINTENANCE, IMPROPER INSTALLATION, ABNORMAL OPERATING

CONDITIONS, NEGLECT, REPAIR BY ANY PERSON NOT AUTHORIZED BY GALISO, INC.

OR OTHER CAUSES NOT RELATED TO MATERIAL DEFECTS OR WORKMANSHIP.

B) THE SERIAL NUMBER HAS BEEN ALTERED OR DEFACED.

3. PERFORMANCE: Galiso reserves the right to make warranty determination only after inspecting the item

at the Galiso manufacturing facility. If the warranty determination indicates that the defective item is

covered under warranty, the item will be repaired or replaced with the same parts/items or parts/items of

equivalent quality, at the option of Galiso. In the event of replacements, the replacement unit will continue

under the original equipment warranty or carry a 90-day warranty, whichever is longer. No charge will be

made for warranty repairs, and/or replacements. All freight charges to and from Galiso Inc. or a Galiso

Inc. authorized repair facility, are the responsibility of the customer requesting warranty service.

If the warranty determination indicates that the item is not covered by warranty, a repair/replacement cost

estimate will be submitted to the customer/purchaser for approval prior to initiating any repair work.

4. CLAIMS: In the case of equipment malfunction, notify Galiso (1-800-854-3789) and provide the Model

Name, Model Number, Serial Number and a description of the problem. Return Authorization Number,

shipping and/or service information will be provided on receipt of the required information.

5. SERVICE EQUIPMENT: Galiso attempts to make available, whenever possible, a limited amount of

service equipment at a minimal use charge, plus freight expense, for those customers wishing to avoid

downtime during repair of their equipment. Such items are available on a first come, first served basis and

are billable at the specific service charge applying with a one-month minimum.

6. MODEL CHANGES: Galiso reserves the right to make changes in materials and specifications, without

notice. Galiso may offer, for a stipulated fee, the opportunity to upgrade your equipment to the latest

configuration.

7. DISCLAIMERS: Galiso provides technical data and assistance to aid customers in the selection and use

of our products. There are no implied warranties of merchantability nor suitability for a particular purpose

associated with the transmittal of technical data and/or customer assistance.

Galiso does not assume liability for any consequential, incidental, or special damages. Liability under this

warranty is limited to repairing, or replacing Galiso equipment items returned to the factory or an

authorized facility.

8. COMPUTER AND NETWORK VIRUS PROTECTION: Galiso Inc. equipment, which utilizes internet

access, comes equipped with a subscription to virus protection software. It is the responsibility of the

equipment owner to maintain this virus protection subscription or other virus protection at their cost.

Current virus subscriptions are mandatory to maintain the benefits of this warranty. Galiso does not

assume liability for any or all damages related to or are the result of internet or network failure or malware

or computer viruses or any other type of internet or network malfunction or attack.

GSO9102-1E 05/31/12 Supersedes: 01/07/02