GARDEN MASTER GM1515 User manual

If you feel confident that you do not need to read through these instructions, see page 2…. January 09
Feedback….
As we are forever trying to make sure you are our happiest customer, we are always on the look-
out for ways in which we could do better. Please fax us on 06 878 5758 or send us an email to
[e-mail] with your thoughts. To help you we have listed a few aspects
that we would like you to comment on. You do not have to include your details, but if you do we
will forward you a free gift.
1.Finding out about our range of garden sheds and the various options we offer….
2.The store and the sales person that you purchased from….
3.The delivery and the overall dealings for the purchase of your shed….
4.The assembly of your shed and clarity of instructions….
5.Did the shed fit your needs? What will you order differently next time?
Well done you have finished the panels….
Points to note as you construct your shed:
Do not attempt to assemble panels in windy conditions
Make sure your foundations are squared and level before erecting panels.
It is easier to remove all swarf (filings) before you stand your walls up
Complete all panels before erecting your shed.
Keep a firm grip on panels when handling. If they slip they will cause damage.
Always wear non slip gloves protective footwear and eyewear.
5: Now to join your corners and put your roof on….
1st: Stand up the back wall and as your helping hand is holding it up bring the Left end wall into meet it
at the left corner overlapping the corners as Fig 1. Drill & Fix at approx 100mm down
from the top and up from the bottom drilling and fixing from the outside.
2nd: Bring the Right end wall into the right back corner and perform the same again checking to
make sure the walls are sitting flat at the bottom
3rd: Bring the front wall into place and join the front corners to the end walls: See Fig 1& 2.
4th: Finish joining corners by fixing at approx 300mm apart. You will find it easier to drill
these corners if they are supported on the inside. Use the handle end of a hammer
into the inside of the corner, but beware of drilling holes in the end of your hammer.
5th: With a person at each end of the roof, waft it over top of your upright walls and lower
down on top with an overhang that looks best to you. At the left end fix thru the “L”
flashing into the top channel of the left end wall. Measure the overhang at the back and
fix the right end “L” to the right end wall with the same overhang as the Left end. If the
roof is difficult to get to the same overhang at each end this will be caused by unlevel
site or walls are not square. Adjust accordingly. Fix “L”s at 300mm’s apart.
6th: Using your ladder and tape measure, fix down thru the top of the roof, thru the pan
into the top channel of front and back walls. (10mm more than the overhang). Fix be-
side every 2nd rib. (Fig 3). You will not need to worry about these fixings leaking as
any water seeping thru these fixings will end up on the outside of the walls.
7th: Attach padbolt to door strap and fit door braces if not already done so. Check that all
swarf is removed and most importantly….
8th: Fix your shed down to its foundations. If your foundations are unlevel or bowed, you
will have problems with your padbolt and door levels. This can be fixed by slipping a
spade under either door jamb and lifting. You will soon get a feel for which side needs propping up.
Well done!
It is utmost essential that every shed has
a floor, but the only way to make sure
your shed is there to stay on windy sites is
with a recessed concrete floor and phone
0800 80 SHED for more free advise.
If you choose to vary from these instructions your warranty will be impaired. Pg 4
Recessed floor clamps
For especially poured floors
with recess around perimeter.
Flat floor clamps
For existing concrete only.
Water can seep underneath.
Fig 1
Fig 3
Fig 2
Corner door jamb
If you feel confident that you do not need to read through these instructions, see page 2…. January 09
GM1515 - Sloping Roof Shed
1530mm W x 1530mm D x 1980 -1830mm H
ASSEMBLY INSTRUCTIONS
“This shed has 1 Box only”
Quick Tips to keep in mind as I build my shed:
Try to remove swarf (drill filings) from panels as I assemble them.
My basic job is to cap the sheeting to make the panels. Drill & Fix.
All components are cut to length. Do not cut any parts unless instructed.
They are only a phone call away 0800 807 433 or email to [email protected]
Fixings thru the inside of the channels into the sheeting are just as important as the outside.
What tools will I need?
Drill and drill bits - 3.3mm (1/8th”) for shed and 5mm (3/16th”) for padbolt
Screwdriver or Riveter. (Note: all colour sheds come with rivets only)
Tape measure for roof overhang.
Ladder for fixing down thru the top of the roof.
Tin snips for a small nik on top channel of gable end walls only. (If applicable)
Non slip gloves, good shoes, goggles, a helping set of hands and no gusty winds!
My basic parts list…..(for standard sheds)
Please check parts carefully and advise immediately if any damage or loss.
4 x 1830 mm
Sheets for back and
roof.
4 x Sloping sheets for end
walls. 2 Left and 2 Right.
Door pre-hinged to a
715mm wide sheet
with door jamb
6 x 1515mm channels for
End walls and the roof
4 x 1515mm channels with ends cut
for Front & Back walls
2 x 1830mm “L”s for flashing the
roof to the side walls
2 x 793mm Door
spacers
Pg 1
1 x Pack of fixings with padbolt
Screws for Zincalume sheds
Rivets for Colour sheds
2 x “Z” Door braces
1 x “Z” door jamb attached to
a channel for the corner door
jamb

If you feel confident that you do not need to read through these instructions, see page 2…. January 09
Detailed instructions with diagrams:….
Fix through top and bottom of
channels into Door jamb & spacer
Basic overview of what I am trying to achieve…
“For those of us who do not like reading instructions….”
Rib
Pan
Inside Outside
1: Front Wall
If you choose to vary from these instructions your warranty will be impaired. Pg 2
Hinge
Hinge
To hinge the door on the opposite
side - simply put the top channel on
the bottom and bottom on top.
A.Slip (C) Corner door jamb
under door as shown. Use (H)
door spacer to determine the
correct opening size by placing
on the bottom flange of the door
jambs. Then fit (F) channels to
tops and bottoms of sheeting.
Spacer
Channel
B. Outside: Fix channel at corners
and every 2nd rib between and
thru door jambs and spacer
C. Inside: One fixing per sheet at
each end up thru channel under-
side and thru door jambs/spacer
D. Fit padbolt to the outside of
door.
Note: Higher side of
channel goes to inside
of shed
Door jamb on inside
Drawings are diagrammatic and are
not necessarily to detail.
Channels will come short of ends of corner
door jamb and sheeting by 10 - 15mm on all
panels
Note that the cutouts go to the inside of the panel to allow
easy fitment of end walls on assembly
You will need:
(C) Corner door jamb
(D) Pre-hinged door and sheet
(F) 1top and 1bottom Channel
(H) 2 x Door spacers
Just join the sheets together and fit the channels to the top and bottom of the sheets as a
framing to make 4 walls and the roof. Follow these basic steps:….
1. Front Wall: Layout (D) door with the 715mm sheet attached. Cap the sheet with (F) channels
(2 sided cutout - Top and 1 sided cutout - bottom). Protrude the channels out past the door. Fit
(C) Corner door jamb with channel facing down approx 10mm past end of channels . Use (H)
Door spacers to make sure door fits gap OK (they sit on top of the jambs) Drill & Fix (Rivet or
screw) at every 2nd rib. Attach door spacer at each end thru door jambs and channels. 3 fixings
underneath into sheeting pan and door jambs top and bottom. Fit padbolt.
2. Back: Join 2 (A) 1830mm Sheets together. Cap with (F) Channels and fix thru every 2nd rib
and at least 1 fixing per sheet thru the back of the channel into the pan of the sheeting.
3. Roof: Join 2 (A) 1830mm Sheets together. Cap with (E) Channels. Fix @ every 2nd rib. Attach (G) 1830 “L”s
to ribs at each end of sheeting at corners and 600mm apart in between.
4. End walls: Join the 2 (B) sheets together that slope the same way. Cap with (E) channels and fix at corners
and every 2nd rib in between. 2 -3 fixings up underneath into pan of sheeting, top and Bottom.
5. Assembly: You have now made up your panels. It’s just, Join the corners and put the roof on! Make sure
you have at least 6 fixings down each corner when you join the walls. Fix one side of the roof on thru the (G)
“L” into the top channel on one end wall approx 500mm apart. Check overhang and fix to the other end wall.
You now need to fix down thru every 2nd pan in the roof into the top channels on the front and back walls.
More in high wind areas. Please make sure that you have removed all swarf filings as the rust spots that
they produce may hinder any warranty claims.
Generally most fixings are spaced at 300mm apart
Keep fixings in the pans as close to the ribs as possible for added strength.
Ribs will always protrude to the outside of the shed.
Extra internal fixings is strongly recommended in high wind areas.
(F) Channels with cut-
outs (as shown).
(D)
(H)
(H)
If you feel confident that you do not need to read through these instructions, see page 2…. January 09
2: Back Wall A. Join 2 (A) sheets together with 2
fixings thru the overlapping ribs
making sure the ends of the sheets
are flush.
B. Cap sheeting with (F) channels put-
ting the cutouts top and bottom
same as the front wall.
C. Fix the channels thru the end ribs
and every 2nd rib between.
D. Make sure you put at least 1 fixing
per sheet up thru the underside of
the channel into the pan of the
sheet.
(A)
(F)
(F)
(E)
(E)
(G)
(G)
You need:
2 x (E) Channels
2 x (A) Sheets
2 x (G) “L”s
(A)
(E)
(B)
A. Join 2 Left (B) sheets together to give a slope at the top.
B. Cap sheeting with (E) 1515mm channels.
C. Fix the channels at the corners and every 2nd rib in between.
D. 3 fixings up underneath thru channel into pan of sheet
E. Perform the same again for the Right side.
4: End Walls
You need:
2 x (B) Sheets - Left
2 x (B) Sheets - Right
2 x (E) Channels
Door Brace Kit
A. The Door braces can be fitted now or after
you have assembled your shed.
B. Tuck one end of the “Z” between the bot-
tom channel of the inside of the door and
the sheet. Do the same at the top overlap-
ping in the centre behind the padbolt. If you
have a locking “T” handle you will have to
run the “Z”s the opposite way to the dia-
gram.
C. Fix the “Z”s at the ends and in the centre to
the channel it is tucked under and thru the
overlap in the centre. 2 or 3 more rivets will
be required thru the door sheeting into the
“Z”, but they will need to be fixed through
from the outside of the
door for neater appear-
ance.
D. You may need to cut or
bend the flange at the bot-
tom and top of the “Z” if
it catches on door jamb
when opening or closing.
Padbolt
“Z” Brace
If you choose to vary from these instructions your warranty will be impaired. Pg 3
3: Roof
Inside
Channels will end
15 - 20mm short
at tops of end
walls and 10 - 15
at bottoms
(E)
You need:
2 x (F) Channels
2 x (A) Sheets
A. Join 2 (A) sheets together same
as the back.
B. Cap sheeting with (E) channels.
C. Fix the channels every 2nd rib
but not the corners at this stage
D. Place the short flange of the “L”
on top of the rib at 1 end. Make
sure ends are flush with sheeting
and put 1fixing in the centre to
hold the “L”. Fix the corners
thru the channels and 1more
between the corner and the
centre fixing. Perform the same
at the other end. 5 fixings ea “L”