Gardenline GCS-2000S Instruction Manual

Now you have purchased a
Gardenline® product you can rest
assured in the knowledge that as
well as your 3 year parts and
labour warranty you have the
added peace of mind of dedicated
helplines and web support.
MODEL NUMBER: GCS-2000S
WEB SUPPORT www.servotool.eu
UK / N.IRELAND HELPLINE NO 0905 1460005
REP. IRELAND HELPLINE NO 1520 932626
ART. NO. KZM6006
AFTER SALES SUPPORT
GCS-2000S
ELECTRIC CHAIN SAW
POWERFULL 2000 WATT CHAIN SAW
THE
POWER
GUIDE
Oregon®
blade and
chain
Including
chain
lubrication oil
Tool less
chain tension
adjustment
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Contents
03 Introduction
04 General information
05 Safety instructions
15 Assembly instructions & Parts List
22 Operation instructions
39 Other useful information
40 Warranty card
41 Notes
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Introduction 1
Congratulations on choosing to buy a
GARDENLINE product.
By doing so you now have the assurance and peace of mind that
comes with purchasing a product made by one of Europe’s
leading manufacturers.
All products brought to you by Gardenline are manufactured to
the highest standards of performances and safety, and, as part of
our philosophy for customer service and satisfaction, are backed
by our comprehensive 3 year warranty.
We hope you will enjoy using your purchase for many years to
come.
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General information 2
For your own safety and for the safety of others,
please read these instructions carefully before using
this appliance. It will help you understand your product
more easily and avoid unnecessary risks. Keep this
instruction manual in a safe place for future use.
This unit is designed for occasional homeowner use and should
not be used for commercial purposes or subjected to heavy
continuous use. Your new chain saw can by used for a variety of
projects such as cutting firewood, making fence posts, felling
small trees, limbing, pruning at ground level, and light carpentry.
Cut only wood or wood products with your saw.
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Explanation of symbols
Read the instructions carefully.
Conformity with the relevant EU safety directives.
Class II machine - double insulation - earth connection
not required.
Denotes risk of personal injury, loss of life or damage
to the tool in case of non-observance of the
instructions in this manual.
Indicates electrical shock hazard.
Remove the plug from the mains socket
Do not use in rain or wet weather
Always wear safety glasses, hearing protection, safety
shoes and heavy-duty work clothing!
Wear gloves to protect your hands
Wear safety boots to protect against electric shock
The rotating cutter blade will not stop immediately the
machine is switched off. Keep your body clear of sharp
parts.
Safety instructions 3
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Keep at a safe distance.
Defective and/or scrapped electrical or electronic tools
should be handed in to a recognized collection point
for reprocessing.
Chain saw safety warnings:
- Keep all parts of the body away from the saw chain when the
chain saw is operating.
Before you start the chain saw, make sure the saw chain is not
contacting anything.
A moment of inattention while operating chain saws may
cause entanglement of your clothing or body with the saw
chain.
- Always hold the chain saw with your right hand on the rear
handle and your left hand
on the front handle. Holding the chain saw with a reversed
hand configuration increases the risk of personal injury and
should never be done.
- Wear safety glasses and hearing protection. Further
protective equipment for head, hands, legs and feet is
recommended. Adequate protective clothing will reduce
personal injury by flying debris or accidental contact with the
saw chain.
- Do not operate a chain saw in a tree. Operation of a chain saw
while up in a tree may result in personal injury.
- Always keep proper footing and operate the chain saw only
when standing on fixed, secure and level surface. Slippery or
unstable surfaces such as ladders may cause a loss of balance
or control of the chain saw.
- When cutting a limb that is under tension be alert for spring
back. When the tension in the wood fibres is released the
spring loaded limb may strike the operator and/or throw the
chain saw out of control.
- Use extreme caution when cutting brush and saplings. The
slender material may catch the saw chain and be whipped
toward you or pull you off balance.
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- Carry the chain saw by the front handle with the chain saw
switched off and away from your body when transporting or
storing the chain saw always fit the guide bar cover. Proper
handling of the chain saw will reduce the likelihood of
accidental contact with the moving saw chain.
- Follow instructions for lubricating, chain tensioning and
changing accessories.
Improperly tensioned or lubricated chain may either break or
increase the chance for kickback.
- Keep handles dry, clean, and free from oil and grease. Greasy,
oily handles are slippery causing loss of control.
Cut wood only. Do not use chain saw for purposes not
intended. For example: do not use chain saw for cutting
plastic, masonry or non-wood building materials. Use of the
chain saw for operations different than intended could result
in a hazardous situation.
Causes and operator prevention of kickback:
Kickback may occur when the nose or tip of the guide bar
touches an object, or when the wood closes in and pinches the
saw chain in the cut.
Tip contact in some cases may cause a sudden reverse reaction,
kicking the guide bar up and back towards the operator.
Pinching the saw chain along the top of the guide bar may push
the guide bar rapidly back towards the operator.
Either of these reactions may cause you to lose control of the
saw which could result in serious personal injury. Do not rely
exclusively upon the safety devices built into your saw. As a
chain saw user, you should take several steps to keep your
cutting jobs free from accident or injury.
Kickback is the result of tool misuse and/or incorrect operating
procedures or conditions and can be avoided by taking proper
precautions as given below:
- Maintain a firm grip, with thumbs and fingers encircling the
chain saw handles, with both hands on the saw and position
your body and arm to allow you to resist kickback forces.
Kickback forces can be controlled by the operator, if proper
precautions are taken. Do not let go of the chain saw.
- Do not overreach and do not cut above shoulder height. This
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helps prevent unintended tip contact and enables better
control of the chain saw in unexpected situations.
- Only use replacement bars and chains specified by the
manufacturer. Incorrect replacement bars and chains may
cause chain breakage and/or kickback.
- Follow the manufacturer’s sharpening and maintenance
instructions for the saw chain. Decreasing the depth gauge
height can lead to increased kickback.
General safety instruction
1. Keep work area clean
Cluttered areas invite injuries. Do not start cutting until you
have a clear work area, secure footing, and a planned retreat
path from the falling tree.
2. Consider work area environment
Use extreme caution when cutting small sized brush and
sapling, as slender material may catch the saw chain and be
whipped toward you or pull you off balance. Do not operate a
chain saw in a tree unless you are specifically trained to do so.
When cutting a limb that is under tension, be alert for spring
back so that you will not be struck when the tension in the
wood fibers is released. Do not expose the chain saw to rain.
Do not use the chain saw in damp or wet locations. Do not
use the chain saw in the presence of flammable liquids or
gases.
3. When not in use
When not in use, tools should be stored in a dry, high or
locked up place, out of reach of children.
4. Do not force the chain saw
The chain saw will do a better and safer job when used at the
rate for which it was intended.
5. Use the right tool
Cut wood only. Do not use the chain saw for purposes for
which it was not intended. For example, do not use the chain
saw for cutting plastic, masonry, or non-building materials.
6. Dress properly
Do not wear loose clothing or jewelry, as they can get caught
in moving parts. Non-skid footwear is recommended when
working outdoors. Wear protective hair covering to contain
long hair.
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7. Wear safety glasses and hearing protection. Further
protective equipment for head, hands, legs and feet is
recommended. Adequate protective clothing will reduce
personal injury by flying debris or accidental contact with the
saw chain.
8. Carrying the saw
Carry the saw by the front handle with the saw stopped. Keep
your finger off the switch, and make sure that the guide bar
and saw chain are to the rear.
9. Do not abuse the cord
Never carry the tool by the cord or yank it to disconnect it
from the socket. Keep the cord away from heat, oil and sharp
edges.
10. Secure work
Use clamps or a vice to hold the work.
11. Do not overreach
Keep proper footing and balance at all times.
12. Maintain the chain saw with care
Inspect the chain saw cords periodically and, if damaged,
have them repaired by an authorized service facility. Keep the
cord clear of the chain and operator at all times. Never carry
the saw by the cord or pull it to disconnect from receptacle.
Keep the cord from oil and sharp edges. Inspect the extension
cords periodically and replace if damaged. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories. Keep
handles dry, clean and free from oil and grease.
13. Disconnect the chain saw
Disconnect the chain saw when not in use, before servicing,
and when changing accessories and attachments such as saw
chain and guard.
14. Remove adjusting keys and wrenches
Form the habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.
15. Avoid unintentional starting
Do not carry a plugged-in tool with a finger on the switch
Ensure switch is off when plugging in.
16. Use outdoor extension leads
Use only extension cords that are intended for outdoor use
and which are so marked (≥1,5 mm2).
17. Stay alert
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Watch what you are doing. Use common sense. Do not
operate the chain saw when you are tired. Keep all parts of
your body away from the saw chain when the motor is
operating. Before you start the saw, make sure the saw chain
is not contacting anything.
18. Check damaged parts
Before further use of the tool, a guard or other part that is
damaged should be carefully checked to determine that it will
operate properly and perform its intended function. Check for
alignment of moving parts, free running of moving parts,
breakage of parts, mounting and any other conditions that
may affect its operation. A guard or other parts that is
damaged should be properly repaired or replaced by an
authorized service center unless otherwise indicated in this
instruction manual. Have effective switches replaced by an
authorized service facility. Do not use the tool if the switch
does not turn it on and off.
19. Warning!
The use of any accessory or attachment, other than those
recommended in this instruction manual, may present a risk of
personal injury.
20. Have your tool repaired by a qualified person
This electric tool is in accordance with the relevant safety
requirements. Repairs should only be carried out by qualified
persons using original spare parts, otherwise this may result in
considerable danger to the user.
Warning! Kickback may occur when the nose or tip of
the guide bar touches an object, or when the wood
closes in and pinches the saw chain in the cut. Tip
contact in some cases may cause a lightning-fast
reverse action, kicking the guide bar rapidly back
towards the operator. Pinching the saw chain along the
top of the guide bar may push the guide bar rapidly
back towards the operator. Either of these reactions
may cause you to lose control of the saw, which could
result in serious injury to the user. The following
precautions should be followed to minimize kickback.
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21. Guard against Kickback
A. Grip saw firmly! Hold the chain saw firmly with both
hands when the motor is running. Keep a good firm grip on
the saw with both hands, the right hand on the rear handle,
and the left hand on the front handle.
B. Do not over reach.
C. Keep proper footing and balance at all times.
D. Do not let the nose of the guide bar contact a log,
branch, ground or other obstruction.
E. Do not cut above shoulder height.
F. Use devices, such as low-kickback chain, guide bar nose
guards, chain brakes and special guide bars, which
reduce the risks associated with kickback.
G. Use only replacement bars and chains specified by the
manufacturer or the equivalent.
H. There are no other replacement components for
achieving kickback protection in accordance with CSA
Z62.3.
22. Power supply
Connect the chain saw to correct voltage; be sure that the
voltage supplied is the same as that specified on the
nameplate of the tool.
23. Do not operate a chain saw that is damaged, improperly
adjusted, or not completely and securely assembled. Be sure
that the saw chain stops moving when the trigger is released.
24. Do not attempt operations beyond your capacity or
experience.
25. Do not operate a chain saw with one hand! Serious injury to
the operator, helpers, or bystanders may result from one-
handed operation. A chain saw is intended for two-handed
use.
26. To reduce potential for electric shock, do not operate the saw
on wet or slippery surfaces, or during snow storms, rain
storms, and other adverse weather conditions.
27. Keep the handles dry, clean, and free of oil or grease.
28. Do not allow dirt, debris or sawdust to build up on the motor
or outside air vents.
29. Follow the manufacturer’s sharpening and maintenance
instructions for the saw chain, how to sharpen the saw.
30. Cut at high motor speeds.
31. Operation of a chain saw should be restricted to mature,
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properly instructed individuals.
32. Your chain saw is intended for occasional homeowner use. It
is not made for heavy continuous use.
33. Do not force a small saw to do a job requiring a heavier duty
unit.
34. Examine the electrical switches. Do not use the chain saw if
the switches do not properly turn on and off. Do not attempt
to make any repairs to the electric switches. Take your saw to
an authorized service center.
35. Maintain extension cords. Inspect the extension cords
periodically and replace if damaged. Only use power cords
that are suitably marked for outdoor use (wiring ≥1,5 mm2).
36. Do not operate your chain saw near or around flammable
liquids or gases, whether in or out of doors. An explosion and/
or fire may result.
37. All chain saw service, other than the items listed in the user
manual safety and maintenance instructions should be
performed by competent chain saw personnel. Do not
attempt to repair it yourself; there are no user serviceable
parts inside.
38. Never remove, modify or make inoperative any safety device
furnished with your unit. The Chain Brake®/Hand Guard is a
major safety feature. The saw will not run when the Chain
Brake® is tripped.
39. It is intended for infrequent use by homeowner’s, cottagers
and campers, and for such general applications such as
clearing, pruning, cutting firewood, etc. It is not intended for
prolonged use. If the intended use involves prolonged periods
of operation, this may cause circulatory problems in the user’s
hands due to vibration. It may be appropriate to use a saw
having an anti-vibration feature.
40.Safety clothing required by your safety organizations,
government regulations, or your employer should be used;
otherwise, snug fitting clothing, safety footwear, and hand
and ear protection should be worn.
41. When felling, keep at least 2 tree lengths between yourself
and your fellow workers.
42. Keep everyone, especially children and pets, away from the
area of operation. Never allow children to operate the
appliance. Turn off unit immediately if you are approached.
43. Avoid sawing in the soil, in fences and in wiring. The chain
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saw also is not developed to saw young/thin trees and
prepared balks.
Recommended:
• TheapplianceshouldbesuppliedviaaResidualCurrent
Device (RCD) with a tripping current of not more than 30 mA.
• Thefirsttimeusershouldhavepracticalinstructionintheuse
of the chainsaw and the protective equipment from an
experienced operator. The initial practice should be cutting
logs on a saw horse or cradle.
Important safety
How to read symbols
Warning! Used to warn that an unsafe procedure
should not be performed.
Recommended: Recommended cutting procedure.
Warning!
1. Beware of kick back.
2. Do not attempt to hold saw with one hand.
3. Avoid bar nose contact.
Recommended
4. Hold saw properly with both hands. Never use the machine
with one hand: the chain brake does not work!
Danger! Beware of kickback!
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Warning! Kickback can lead to dangerous loss of
control of the chain saw and result in serious or fatal
injury to the saw operator or to anyone standing close
by. Always be alert because rotational kickback and
pinch kickback are major chain saw operational
dangers and the leading cause of most accidents.
Beware of rotational kickback
Fig. 3a
A = Kickback path
B = Kickback reaction zone
The push (pinch kickback) and pull reactions
Fig. 3b
A = Pull
B = Solid objects
C = Push
Kickback may occur when the nose or tip of the guide bar
touches an object, or when wood closes in and pinches the saw
chain in the cut. Tip contact in some cases may cause a lightning-
fast reverse reaction, kicking the guide bar up and back toward
the operator. Pinching the saw chain along the bottom of the
guide bar may pull the saw forward, away from the operator.
Pinching the saw chain along the top of the guide bar may push
the guide bar rapidly back toward the operator. Any of these
reactions may cause you to lose control of the saw, which could
result in serious personal injury.
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Assembly & Parts list 4
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General Information
Page 2
1. Rear handle
2. Oil tank cap
3. Trigger start
4. Sprocket cover
5. Chain cover control knob
6. Chain tension ring
7. Electric motor
8. Electric cord
9. Chain brake lever/hand guard
10.Lock / button
11. Front handle
12. Guide bar
13. Saw chain
14. Spiked bumper
15. Rear hand guard
16. Guide bar nose
17. Oil tank inspection window
18. Cord retainer
Assembly instructions
Your new chain saw may require installation of the guide bar, saw
chain, sprocket cover, adjustment of chain, and filling the oil tank
with lubricating oil, before the chain saw is ready for operation.
Do not start the saw motor until the unit is properly assembled.
Read all instructions carefully. Do not install any other size bar
and chain than what is recommended for your model.
Warning! Whenever handling the saw chain, wear work
gloves for protection against sharp cutting edges.
Guide bar/saw chain installation
To install guide bar & saw chain:
1. Place power unit on flat surface.
2. To remove the side cover (A), turn the knob (B) and screw
(C) counterclockwise (Fig. 4a).
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3. Slide the bar on to the saw, and place the chain correctly on
the sprocket wheel (Fig. 4b).
4. Spread the chain out with the cutting edges (E) of the chain
pointing in the direction of rotating (Fig. 4c.)
5. Place the side cover back in its place and turn the knob (B)
clockwise.
6. Turn the tension ring (D) until the chain tension is correct
(Fig. 4d+ 5).
7. After running the chain saw around 1 hour, adjust the chain
tension to 2mm by applying 9N of torque.
Warning! Ensure that the power cord is disconnected
before performing any maintenance on your saw.
Saw chain tension adjustment
Proper tension of the saw chain is extremely important and must
be checked before starting, as well as during, any cutting
operation. Taking the time to make needed adjustments to the
saw chain will result in improved cutting performance and
prolonged chain life.
Note: A new chain and bar will need readjustment after as few as
5 cuts. This is normal during the break-in period, and the interval
between future adjustments will lengthen quickly (Fig. 5).
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Caution! If a chain is too loose or too tight, the bar
chain and saw bearings will wear more rapidly. Study
Fig. 5 for information concerning correct cold tension
(A), correct warm tension (B), and as a guide for when
saw chain needs adjustment (C).
Caution! If the chain is too loose, more than 3mm after
applying down force with finger, as shown in Fig. 5. It
needs to be adjusted, otherwise the stopping time
might be over the limit.
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To adjust saw chain tension:
1. To adjust the chain is simple easy, turn the knob (B) clock
wise. To lose the chain just turn counter clock. (Fig. 6)
2. After adjustment and while wearing heavy duty work gloves,
move the saw chain back and forth on the guide bar to be
sure the chain moves freely and is in proper mesh with
sprocket.
Note: IF the chain is difficult to rotate or if it binds on the guide
bar, too much tension has been applied and must be adjusted. To
decrease tension, turn the adjustment screw counterclockwise
slowly. Move the chain back and forth until it moves freely.
3. Holding the nose in upper position, securely tighten the bar
retaining nuts (70 inch lbs./ 8 Nm.)
Filling oil tank
Using a funnel, fill oil tank with special chainsaw oil. Wipe up any
spills. Make sure no dirt gets into the oil tank. The saw chain
requires lubrication while in use to minimize friction with the
guide bar. The oil tank holds 200ml of oil, enough to lubricate the
chain for 30 minutes of sawing. We recommend using special
chainsaw oil, which contains additives to reduce friction wear,
reduce resin residue formations and is biodegradable.
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Caution! The oil tank level should be frequently
checked during operation to avoid starving the bar and
chain of lubrication.
Note: Your chain saw is equipped with an Automatic Oiler system
and is the only source of lubrication for the bar and chain (Fig. 7)
Spare parts list
No. Description Position
403586 Switch and bar 1.1 till 1.3, 45,46
403587 Micro switch 10
403588 Chain gear and spring 11, 12
403589 Drive shaft complete 15.1 till 15.6
KZA1004 Chain guide bar 40cm 18
KZA1005 Chain saw 40cm 19
403950 Fix and adjust knob complete 25.1 till 25.11
806201 Bearing 6201ZZ 39.1
403591 Rotor 39.2
800608 Bearing 608ZZ 39.3
403592 Stator 40.3
403593 Carbon brush 48
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