GARDENTEC GTT6505 User manual

GTT6505
GASOLINE TILLER
USER’S MANUAL
Please read and save this user’s manual.Read carefully before
attempting to assemble,install,operate or maintain the product described.Protect yourself and others by observing all safety information.

This entire book is filled with important safety information--please
read it carefully.
INTRODUCTION
SAFETY MESSAGES
Safety Labels
Safety Messages
Safety Headings
Safety Section
Instructions --how to use this tiller correctly and safely.
Your safety and the safety of others are very important.And using this
tiller safely is an important responsibility.
To help you make informed decisions about safety,we have provided
operating procedures and other information on labels and in this
manual.This information alerts you to potential hazards that could
hurt you or others.
Of course,it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a tiller.You must
use your own good judgment.
You will find important safety information in a variety of forms,
including:
-- preceded by a safety alert symbol and one
of three signal words: DANGER,WARNING,or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if
you follow instructions.don't
You CAN be KILLED or SERIOUSLY HURT if
you don't follow instructions.
You CAN be HURT if you don’t follow
instructions.
--such as
IMPORTANT SAFETY INFORMATION.
--such as TILLER SAFETY.
STORAGE
STORAGE PREPARATION..........................................................................31
STORAGE PRECAUTIONS..........................................................................35
TAKING CARE OF UNEXPECTED PROBLEMS............................................................36
CONTENTS
TILLER SAFETY .................................................................................................1
CONTROLS ........................................................................................................4
IMPORTANT SAFETY INFORMATION .... .......2.................................................
SAFETY LABEL LOCATIONS..........................................................................3
COMPONENT &CONTROL LOCATIONS.......................................................4
CONTROLS ....................................................................................................5
SETTING UP YOUR NEW TILLER ...................................................................7
WHEEL ASSEMBLY.......................................................................................8
BUMPER ASSEMBLY....................................................................................8
HANDLE BAR BRACKET ASSEMBLY ..........................................................7
REVERSE CA ASSEMBLY......................................................................7BLE
CLUTCH CA ASSEMBLY.........................................................................7BLE
BEFORE OPERATION.......................................................................................9
OPERATION.....................................................................................................10
ARE YOU READY TO GET STARTED...........................................................9
IS YOUR TILLER READY TO GO...................................................................9
SAFE OPERATING PRECAUTIONS............................................................10
STARTING THE ENGINE..............................................................................10
OPERATING THE CONTROLS FOR TILLING.............................................13
HANDLING TIPS...........................................................................................14
STOPPING THE ENGINE.............................................................................15
CLUTCH CABLE ADJUSTMENT...................................................................24
REVERSE CABLE ADJUSTMENT................................................................24
SERVICING YOUR TILLER.............................................................................16
THE IMPORTANCE OF MAINTENANCE.....................................................16
MAINTENANCE SAFETY.............................................................................17
MAINTENANCE SCHEDULE........................................................................18
REFUELING..................................................................................................19
FUEL RECOMMENDATIONS.......................................................................20
ENGINE OIL LEVEL CHECK........................................................................20
ENGINE OIL CHANGE..................................................................................21
ENGINE OIL RECOMMENDATIONS............................................................22
TRANSMISSION OIL RECOMMENDATIONS...............................................22
AIR FILTER INSPECTION.............................................................................23
AIR FILTER CLEANING................................................................................23
DRIVE BELT CHANGE.................................................................................26
TINE REPLACEMENT..................................................................................29
SPARK ARRESTER SERVICE (optional equipment ) ..................................29
TIRE PRESSURE CHECK............................................................................30
SPARK PLUG SERVICE...............................................................................24

1
IMPORTANT SAFETY INFORMATION
Operator Responsibility
TILLER SAFETY
Know how to stop the tiller quickly in case of emergency.
Understand the use of all tiller controls.
Be very cautious when operating the tiller in REVERSE,especially if
attachments are being used.
Keep a firm hold on the handlebars.They may tend to lift during
clutch engagement.
Be sure the drag bar is in place and properly adjusted.
Be sure that anyone who operates the tiller receives proper instruction.
Do not let children operate the tiller.Keep children and
pets away from the area of operation.
Tillers are designed to cultivate earth outdoors.Other uses can result in
injury to the operator or damage to the tiller and other property.
Most accidents can be prevented if you follow all instructions in this
manual and on the tiller.The most common hazards are discussed
below,along with the best way to protect yourself and others.
Avoid Rotating Tines
Rotating tines can cause serious cuts and even amputate body parts.
Keep away from the tine area whenever the engine is running.If you
need to work around the tines to clear an object accumulation or for
any other reason,always shut off the engine.Disconnect the spark
plug cap,and wear heavy gloves when you need to clean the tine area
or handle the tines.
TILLER SAFETY
Clear Tilling Area
A tine can throw rocks and other objects with enough force to cause
serious injury.Before tilling,carefully inspect the area and remove all
stones,sticks,bones,nails,pieces of wire,and other loose objects.Be
aware if children are in the area,stop the tiller.Never operate
over gravel.
Keep Shields in Place
Wear Protective Clothing
Turn Engine Off When Not Operating the Tiller
Slope Operation
Guards and shields are designed to protect you from being hit by
thrown objects and to keep you from touching hot engine parts and
moving components.For your safety and the safety of others,keep all
shields in place when the engine is running.
Wearing protective clothing will reduce your risk of injury.Long pants
and eye protection reduce the risk of injures from thrown objects.
Sturdy shoes with aggressive soles provide better traction.
If you need to leave the tiller for any reason,even just to inspect the
area ahead,always turn the engine off.
When tilling on slopes,keep the fuel tank less than half full to
minimize fuel spillage.
Till across the slope (at equally spaced intervals)rather than up and
down it.
Be very careful when changing the direction of the tiller on a slope.
Do not use the tiller on a slope of more than 10.Before starting the
engine,check that the tiller is not damaged and is in good condition.
For your safety and the safety of others,exercise extreme care when
using the tiller on a slope.
2
the tines

TILLER SAFETY
SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious injury.
Read them carefully.If a label comes off or becomes hard to read, contact
your dealer for a replacement.
3
COMPONENT &CONTROL LOCATIONS
CONTROLS
MUD GUARD
MUFFLER
DRAG BAR
TRANSMISSION
OIL FILLER CAP
ENGINE SWITCH
REVERSE LEVER
HANDLE HEIGHT ADJUSTER
4
ENGINE OIL FILLERENGINE OIL FILLER
CAP/DIPSTICKCAP/DIPSTICK
CHOKE LEVER
ROTARY TINES
MAIN CLUTCH LEVER
STARTER GRIP
FUEL TANK CAP
HANDLEBAR
THROTTLE LEVER
AIR FILTER
FUEL VALVE LEVER
MUFFLER
HANDLE BAR BRACKET

CONTROLS
Drag Bar
REVERSE LEVER
The drag bar controls tilling depth
and should always be used when
tilling.It enables you to compensate
for the hardness of the soil.Ideal
drag bar height will depend on the
type of soil being tilled and soil
conditions at the time of tilling.In
general,the drag bar should be
adjusted so that the tiller is tilted
slightly backward.
Reverse Lever
The transmission offers a choice of
one forward speed,neutral,and
one reverse speed.Reverse lever
engages and disengages the trasmission
backward.
DRAG BAR
LOCKING
SPRING
STARTER GRIP
Handlebar Height Adjuster
Handlebar height can be adjusted to
match operator height.
For normal tilling,the most
comfortable operator position is
with the handlebars at waist height.
Starter Grip
Pulling the starter grip operates the
recoil starter to crank the engine.
HEIGHT ADJUSTING BOLT
6
Main Clutch Lever
The main clutch lever engages and
disengages the transmission that
drives the tines.
CONTROLS
Fuel Valve
Choke Lever
Engine Switch
The fuel valve opens and closes the
connection between the fuel tank
and the carburetor.
The choke lever opens and closes
the choke valve in the carburetor.
The CLOSED position enriches the
fuel mixture for starting a cold
engine.
The OPEN position provides the
correct fuel mixture for operation
after starting and for restarting a
warm engine.
The engine switch controls the
ignition system.
OFF--Stops the engine.
ON--Running position.
The fuel valve lever must be in the
ON position for the engine to run.
After stopping the engine,turn the
fuel valve lever to the OFF position.
ON
OFF
ENGINE SWITCH
MAIN CLUTCH LEVER
DISENGAGED
ENGAGED
ON
OFF
FUEL VALVE LEVER
CLOSED OPEN
CHOKE LEVER
5

SETTING UP YOUR NEW TILLER
ASSEMBLY INSTRUCTION
1.Carefully remove the tiller from package.
2.Fix handle bar bracket as shown and
tighten bolts and nuts.
locking
HANDLE BAR
BRACKET
HANDLE BAR BRACKET ASSEMBLE
FIXING HOLE
REVERSE CA BLE ASSEMBLY
1.Go through the fixing holes.
2.Fix the cable by the locking nuts.
3.Lock the reverse lever to handle bar
bracket.
7
LOCKING NUTS
CLUTCH CABLE HEAD
CLUTCH CA ASSEMBLEBLE
1.Go through the fixing holes.
2.Fix clutch cable head into clutch lever.
Put the cable right the way.
LOCKING
NUTS
LOCKING NUTS
BOLTS
SETTING UP YOUR NEW TILLER
ASSEMBLY INSTRUCTION
8
CLEVIS PIN
LOCKING RING
FREE WHEEL POSITION
TILLING POSITION
LOCKING SCREWS
CLEVIS PIN
LOCKING RING
1. Install the wheels, two positions for
different purposes.
Free wheel position for transportation,
Tilling position for working.
When the tiller is ready to go, you
should change the wheels from free
wheel position to tilling position by
adjusting the locking hole.
WHEEL ASSEMBLY
1. Install the bumper by the locking screws.
BUMPER ASSEMBLY

IS YOUR TILLER READY TO GO?
BEFORE OPERATION
ARE YOU READY TO GET STARTED?
Your safety is your responsibility.A little time spent in preparation will
sig.nificantly reduce your risk of injury. Read and understand this manual.
Know what the controls do and how to operate them. Know how to quickly
shut off the tiller in case of an emergency.
Improperly maintaining this tiller,or
failing to correct a problem before
operation,could cause a
malfunction in which you could be
seriously injured.
Always perform a pre-operation
inspection before each operation,
and correct any problem.
For your safety,and to maximize the service life of your equipment,it
is very important to take a few moments before you operate the tiller
to check its condition.Be sure to take care of any problem you find,or
have your servicing dealer correct it,before you operate the tiller.
You must be alert and in good physical condition to operate the tiller. Do not
operate the tiller if you are tired, ill, or under the influence of alcohol,medica-
tion, or any substance that might impair your vision, dexterity, or judgment.
Wearing protective clothing will reduce your risk of injury. Do not wear loose
clothing, jewelry, short pants, sandals, or go barefoot. Secure hair so it is
above shoulder level. Wear gloves, a long-sleeved shirt, and long pants made
of heavy meterial. Clothing should fit closely but allow freedom of movement,
and should have no strings, straps, etc. that could catch on brush or the tiller.
Keep clothing fastened. Wear sturdy work boots with good toe protection and
nonslip sloes.
9
OPERATION
SAFE OPERATING PRECAUTIONS
Before operating the tiller for the first time,please review both the
TILLER SAFETY chapter and the chapter titled BEFORE OPERATION .
For your safety,avoid starting or operating the tiller in an enclosed
area such as a garage.Your tiller’s exhaust contains poisonous carbon
monoxide gas that can collect rapidly in an enclosed area and cause
illness or death.
Carbon monoxide gas is toxic.
Breathing it can cause
unconsciousness and even kill you.
Avoid any enclosed areas or
activities that expose you to carbon
monoxide.
STARTING THE ENGINE
Tines are sharp and spin fast.
Spinning tines can cut you severely
and can amputate body parts.
Wear protective footwear.
Keep your hands and feet away
from the tines while the engine is
running.
Stop the engine before
performing any adjustment,
inspection,or maintenance.
10

OPERATION
Turn the fuel valve lever to the ON
position.Check that the fuel drain
screw is tightened securely.
1.
Leave the choke lever in the OPEN
position to restart a warm engine.
Move the choke lever to the
CLOSED position to start a cold
engine.
2.
Turn the engine switch to the ON
position.
3.
11
ON
OFF
ENGINE SWITCH
ON
OFF
FUEL VALVE LEVER
CLOSED OPEN
CHOKE LEVER
OPERATION
SLOW
FAST
Move the throttle lever away from
the SLOW position,about 1/3 of
the way toward the FAST position.
Pull the starter grip lightly until
you feel resistance,then pull
briskly in the direction of the
arrow as shown.
Do not allow the starter grip to
snap back against the engine.
Return it gently to prevent
damage to the starter.
4.
5.
THROTTLE LEVER
If the choke lever was moved to
the CLOSED position to start the
engine,gradually move it to the
OPEN position as the engine
warms up.
6.
STARTER GRIP
Direction to pullDirection to pull
12
CLOSED OPEN
CHOKE LEVER

OPERATION
Tilling Depth Adjustment
DDRRAAGGBBAARR
The drag bar is used to control the tilling depth,which can be adjusted
by holding the drag bar backward to release it and sliding the drag bar
up and down as necessary.
During operation, if the machine jerks forward while tilling,press
down on the handlebars. This will cause the drag bar to dig more
deeply into the soil.
HANDLING TIPS
Adjust the handlebar height to a comfortable position (waist height
for normal tilling).
The drag bar should always be used when tilling. It enables you to
compensate for the hardness of the soil. The ideal height of the drag
bar will depend on the type of soil being tilled and soil conditions at the
time of tilling. In general, however, the drag bar should be adjusted
so that the tiller is tilted slightly backward.
If the machine jerks forward while tilling,press down on the handlebars.
This will cause the drag bar to dig more deeply into the soil.
If tines dig in but the machine will not move forward,move the
handlebars from side to side.
Stop the tines before crossing gravel drives,walks,or roads.Stay
alert for hidden hazards or traffic.
Stop the engine immediately if the tiller vibrates abnormally.Check
the tiller for damage or loose parts,and repair or replace them
before using the tiller again.Vibration is usually a sign of trouble.
1413
OPERATION
OPERATING THE CONTROLS FOR TILLING
Clutch
If the tines dig in but the machine will not move forward,move the
handlebars from side-to-side.
When the lever is released,the
clutch is disengaged,and power is
not transmitted.
When the main clutch lever is
squeezed,the clutch is engaged,
and power is transmitted to the
transmission.
Stop the engine before adjusting
the handlebar height.
Loosen the height adjusting bolts,
adjust the handlebar height and tighten
the bolts. For normal tilling, the most
Reverse Lever Operation
Use the reverse lever only when it is necessary to move the tiller away
from an obstacle.
Check the area behind you and make sure it is clear of any obstacles.
Move the throttle to the SLOW position.
Make sure the main clutch lever is released.
Raise the handlebar slightly and engage the reverse lever.
Carefully walk the tiller backwards.
Release the reverse lever,lower the handlebar when done.
1.
2.
3.
4.
5.
Handlebar Height Adjustment
comfortable operator position is
with the handlebars at waist height.
HEIGHT ADJUSTING BOLT
MAIN CLUTCH LEVER
DISENGAGED
ENGAGED

16
SERVICING YOUR TILLER
THE IMPORTANCE OF MAINTENANCE
Maintenance,replacement,or repair of the emission control devices
and systems may be performed by any engine repair establishment or
individual.
Good maintenance is essential for safe,economical,and trouble-free
operation.It will also help reduce air pollution.
To help you properly care for your tiller,the following pages include a
maintenance schedule,routine inspection procedures,and simple
maintenance procedures using basic hand tools.Other service tasks
that are more difficult or require special tools are best handled by
professionals and are normally performed by a qualified mechanic.
The maintenance schedule applies to normal operating conditions.If
you operate your tiller under unusual conditions,such as sustained
high-load or high-temperature operation or use in dusty conditions
consult your servicing dealer for recommendations applicable to your
individual needs and use.
Remember that your servicing dealer knows your tiller best and is fully
equipped to maintain and repair it.
Improper maintenance,or failure to
correct a problem before operation,
can cause a malfunction in which
you can be seriously hurt or killed.
Always follow the inspection and
maintenance recommendations and
schedules in this owner’s manual.
To ensure the best quality and reliability, contact your dealer for parts.
15
OPERATION
STOPPING THE ENGINE
To stop the engine in an emergency,simply turn the engine switch to
the OFF position.Under normal conditions,use the following
procedure.
Release the main clutch lever to
the DISENGAGED position.
1.
Turn the engine switch to the OFF
position.
2.
Turn the fuel valve lever to the
OFF position.
3.
ON
OFF
FUEL VALVE LEVER
ON
OFF
ENGINE SWITCH
MAIN CLUTCH LEVER
DISENGAGED
ENGAGED