gascraft G2082 User manual

2 Burner Wagon Grill BBQ
Model No. G2082
FOR OUTDOOR USE ONLY- OPERATES ON NZ LPG
Retain these instructions for future use.
IMPORTANT: DO NOT LEAVE THIS BBQ UNATTENDED WHEN LIT AND IN USE

GENERAL INFORMATION
Clearances
Hose & Regulator Safety
Never Store your Gas Cylinder Indoors
Gas Installation Code
This BBQ is to be used with LPG only.
Failure to comply with these instructions could
result in a fire or explosion which could cause
serious bodily injury, death or property damage.
Accessible parts may be very hot.
Keep young children away.
Any modifications of this barbecue may be
dangerous.
Do not move this barbecue during use.
Turn off gas supply at the cylinder after use.
Read instructions before using the barbecue.
Parts sealed by the manufacturer or their agent
must not be manipulated by the user. This barbecue
is only to be used and stored outdoors.
Minimum Clearances from combustible materials must
be:Rear-600mm,Sides-600mm,Above-600mm.
The regulator and hose assembly supplied with the barbecue
is suitable for LPG only.
A gas regulator adjusted to have an outlet pressure of
2.75kPA is supplied for connection to the LPG cylinder. The
pressure regulator and hose assembly supplied with the
barbecue must be used. Replacement pressure regulators
and hose assemblies must be those specified by the
barbecue manufacturer.
Never operate this barbecue without a regulator
When connecting the hose and regulator assembly to the gas
cylinder take care to avoid unnecessary twisting or kinking of
the flexible hose.
After the assembly has been secured, turn on the gas and
check for leaks by brushing a soap and water solution over all
connections.
Do not test for gas leaks with an open flame
If you are unable to correct the leak by tightening the
connections, turn off the gas and contact the supplier
immediately.
Always ensure the barbecue is kept away from flammable
materials and the gas cylinder clear of any heat source. When
changing over from an empty gas cylinder to a full one make
sure this procedure is carried out in a flame free atmosphere.
If this information is not followed exactly a fire
causing death or serious injury may occur. Do not
store a spare gas cylinder under or near this
barbecue. Never fill the cylinder beyond 85% full.
This barbecue is only to be used and stored
outdoors.
Specifications
Gas Cylinder Use & Safety
Barbecue specifications can be found on the data label
attached to the barbecue body.
If you smell gas
1. Shut off gas to the barbecue at its source, if
possible.
2. Extinguish any open flame.
3. Open hood.
4. If odour continues immediately call your gas
supplier or fire department.
This is a low pressure barbecue and must only be used with
the hose and regulator supplied. Your barbecue is designed
for use with 9Kg LPG cylinders.
Do not connect your barbecue to a gas cylinder
exceeding this capacity.
Never connect an unregulated gas cylinder to your
barbecue.
The cylinder should be filled by a reputable gas supplier and
visually inspected and re-qualified at each filling.
Always keep cylinder in an upright position. Always close the
cylinder valve when the barbecue is not in use.
Do not subject the cylinder to excessive heat.
If you store your barbecue indoors, ALWAYS disconnect the
cylinder first and store it safely outside. Cylinders must be
stored outdoors in a well ventilated area out of reach of
children, and must not be stored in a building, garage or any
other enclosed area.
Read carefully before assembling and operating
your barbecue.

GENERAL INFORMATION
Location of your Barbecue
DO NOT use your barbecue in garages, porches, sheds,
breezeways, or other enclosed areas. Your barbecue is to be
used OUTDOORS. The barbecue is not intended to be installed
in or on recreational vehicles and/or boats and should not be
placed under any surface that will burn. Do not obstruct the
flow of combustion and ventilation air around the barbecue
housing.
For your safety:
Do not store or use petrol or other flammable
liquids in the vicinity of this or any other
appliance.
Do not store empty or full spare gas cylinders
under or near this or any other appliance.
Keep the gas hose away from hot surfaces and
protect from dripping grease. Avoid
unnecessary twisting of hose. Visually inspect
the hose prior to each use for cracks, excessive
wear or other damage. Replace the hose if
necessary.
Never test for gas leaks with a lit match or
open flame. Never light barbecue with hood
closed or before checking to ensure the burner
tubes are fully seated over gas valve orifices.
Never lean over cooking surface when lighting.
Never alter or modify the regulator or gas
supply assembly.
This barbecue must not be used indoors.
Ensure the barbecue is set up on a level and stable
surface.
Do not move the barbecue while in use or when hot.
Remove the drip tray before moving.
Check Barbecue for any Damage
Contact your supplier for assistance regarding replacement
of any damaged or missing parts. Do not operate a barbecue
that appears damaged. Barbecues for use with gas cylinders
are labelled ‘LPG’. Check labelling at the gas connection on
your barbecue.
Protect Children
Keep children away from barbecue during use and until
barbecue has cooled after you have finished. Do not allow
children to operate barbecue.
Always ensure that no sporting or physical activities are
carried out in close proximity to the barbecue during use and
while still hot.
Nominal Hourly Gas Consumption
Gas Type Number of BBQ
Burners
Injector Size BBQ
Burner
Total Gas
Consumption MJ/h
Gas
Pressure
kPa
LPG
2 Ø0.84mm 19.8 MJ/h 2.75kPa
h/JM8.91hcaeh/JM
DO not leave this BBQ unattended when lit and
in use.

18
19
1
2
10
11
22
21
20 14
17
16
15
12
13
23
9
8
7
6
5
3
4

1
Cooking grid
NO. Description Figure Q'TY
1
21
20
1
2
1
Lid
1
2
11
18
17
16
15
12
10
9
8
7
6
5
4
3
2
1
Q'TY
Figure
Description
NO.
1
2
1
1
2
1
19
13
14
22
23
Wheel Axle
1
1
1
2
2
1
Trolley Wheel
Flame Tamer
Burner
Body
Cooking Plate
Side Shelf
Control Panel
Grease Cup
Left Leg
Assembly
Right Leg Assembly
Trolley Screen
Grease Cup Hook
Gamel II
Gamel I
Lid Handle
Lid Support Axle
Transverse Leg
Clip 4
G
M6 Alxe
18
M5Nut
F4
Screw
(M4X10)
E
Screw
(M5X10) 13
D
10
Screw
(M5X30)
C
8
B
Ignitor
Main Burner Valve
Knob
1
2
1
2
8
Screw
(M6X12)
A

18
G
19
16
15
22
Clip 2PCS
Front Left
STEP 2
STEP 1
M6X12 8Pcs
A
Front Right
Back Left
Back Right
Front Left Back Left
Front Right
Back Right
A
A
A
A
A
A
A
A
A

14
21
20
23
F
D
STEP 4
STEP 3
M4X10 4Pcs
F
DM5X10 3Pcs
F
F

7
10
11
11
E
C
E M5Nut 8Pcs
DM5X10 4Pcs
M5X30 4Pcs
C
D
C
E
E
E
D
B
B
B
B
BM6 Axle 8Pcs
STEP 6
STEP 5

8
Please insert ignition wire
to ignitor as picture show .
EE
E
E
C
M5Nut 4Pcs
E
CM5X30 4Pcs
STEP 7
M5X30 2 Pcs
C
EM5 Nut 2 Pcs
STEP 8
C
C
C
C
C
E
E

9
3
2
1
D
D
D
D
E
E
DM5X10 6Pcs
EM5Nut 4Pcs
fix the lid with "Hinge Axle
and Clip"
STEP 10
STEP 9
Hinge Axle 2PCS
Clip 2PCS

6
45
13
12
17
STEP 12
STEP 11

BEFORE USE CHECK FOR LEAKS
After the connection is made between hose assembly
and BBQ valve, a leak test must be performed before
the BBQ can be operated to check the connections
are gas-tight.
Never check for leaks with a naked flame,
always use a soapy water solution
TO CHECK FOR LEAKS
Make 1 cup of leak detecting solution by mixing one
part washing up liquid with 3 parts water.
Ensure the control valve is "OFF".
Connect the regulator to the cylinder ensuring that
the connections are secure then turn ON the gas.
Brush the soapy solution onto the hose and all joints.
If bubbles appear you have a leak, which must be
rectified by tightening the connections before use.
Retest after fixing the fault
Turn OFF the gas at the cylinder after testing.
If leakage is detected and cannot be rectified, consult
your gas dealer.

GENERAL ASSEMBLY
Connecting & Disconnecting to Gas Source
IMPORTANT: Before connecting and disconnecting
barbecue to gas source, make sure burner controls
are in ‘OFF’ position.
CAUTION: When the barbecue is not in use, the gas
must be turned off at the cylinder.
Familiarise yourself with the general information and safety
guidelines located at the front of this manual.
Check:
1. The cylinder is filled. A sloshing sound will be heard when
shaken.
2. The burner controls are in the ‘OFF’ position.
Connecting
1. Ensure cylinder valve is in off position.
2. Check for any damage to either the cylinder connection or
the hose. NEVER attempt to use damaged equipment.
3. When connecting the hose to the cylinder tighten the nut
by hand.
4. Open cylinder valve fully. If a leak can be heard at either
end of the hose turn cylinder off and tighten joint. Wait 5
minutes before re-testing and use a soapy water solution
to check the joint. If bubbles appear the connection will
need to be re-tightened.
Disconnecting
1. Ensure the burner control is in the ‘OFF’ position.
2. Ensure cylinder valve is in the off position.
For storage and cylinder exchange, disconnect hose at the
cylinder only. DO NOT disconnect hose from appliance.
IMPORTANT: The appliance control knob must be in
the ‘OFF’ position before opening the cylinder valve.
Regulator Safety Feature
All QCC regulators (the part that attaches to the gas cylinder
to regulate the flow of gas) have a safety feature included that
restricts gas flow in the event of a gas leak called an Excess
Flow Valve. You can inadvertently activate this safety feature
without having a gas leak. This typically occurs when you turn
on the gas using the barbecue control knob before you turn on
the gas cylinder valve. If the gas regulator safety feature
activates, the barbecue will operate with reduced output as gas
flow is restricted.
The regulator supplied with this BBQ is equipped with a safety
mechanism called an Excess Flow Valve. To avoid tripping this
device, which will prevent full gas requirement reaching the
BBQ, it is vital that the following actions are taken prior to
igniting the BBQ.
LIGHTING PROCEDURE
Before lighting your barbecue for the first time, Read the
instructions fully to ensure the barbecue is assembled
correctly and is ready for use. Remove all point-of-sale
material from the barbecue.
Burner Operation & Ignition System Check
1. Open the hood of the barbecue before attempting to light
the burners.
2.Turn all the control knobs clockwise to “OFF” position.
3.Turn the cylinder valve on slowly and smoothly.
4. Push down and turn the control knob anti-clockwise to “HIGH”.
Press the ignition button rapidly several times until the burner
is lit. Observe if the burner has lit and if not, repeat this process.
5. If the burner fails to ignite after several attempts turn off gas
supply at cylinder valve and the control knob off (clockwise).
Wait five minutes before attempting to relight with
ignition sequence.
6. Following successful ignition, light the remaining burners in
sequence, turn control knobs anti-clockwise to ‘HIGH’.
7. Adjust the heat by turning each control knob to the
‘HIGH’/’LOW’ position.
8. To turn the barbecue ‘OFF’ turn the cylinder valve to the
‘OFF’ position, then turn the control knobs on the barbecue
clockwise to the ‘OFF’ position.
Note: If for some reason, ignitor fails to produce a
spark at the electrode, barbecue can be lit by a long
barbecue match or using the match holder supplied.
With hood open insert lighted match into match
lighting hole positioned on the left side of the BBQ
body (underneath side shelf). Push and turn far left
control knob to ‘HIGH’. Burner ignition can be
checked through this hole. Subsequent burners will
cross light.
If re-ignition is necessary while the gas barbecue is still hot,
you must wait for a minimum of 5 minutes before
commencing to re-ignite (this allows accumulated gas fumes
to clear).
Check performance of burner prior to installing
barbecue plates.
Do not smoke when attempting to ignite barbecue.
Never use volcanic rock, heatbeads or other material.
Always use protective gloves when handling hot
components.
1. Prior to opening the gas cylinder valve, make sure all BBQ
control valves are in the “off “ position.
2. Next, open the gas cylinder valve, opening the first half-turn
slowly, before opening the gas tap fully as fast as you like.

Burner Operation & Ignition System Check
Problem Possible Reason Solution
Burner will not ignite
Valve on cylinder is closed Open valve on cylinder slowly
Control knob is closed Turn knob to high when lighting
Electronic igniter is faulty Use a long barbecue match
Food is not cooking
or is taking too long
Burner has gone out Check that the gas bottle is not empty and
re-ignite the burner
Cooking surface was not given enough time
to warm up before the food was applied Remove the food and give the burner time to warm the cooking surface(5-10 minutes)
There is too much food on the cooking
surface Cook smaller portions
OPERATING PROCEDURE
Burn off cooking Surfaces
We recommend operating your barbecue on its highest
setting for 15-20 minutes prior to first use. This aids removing
the oils used during manufacturing. Allow the cooking surface
to cool then we recommend seasoning it before use. Season
your cooking surface by coating lightly with vegetable oil and
bringing slowly up to a high temperature (do not use olive oil
as this burns off at a low temperature). For best use your
cooking surface should be seasoned two or three times
throughout each barbecue season.
Preheating
It is necessary to preheat the barbecue for at least 5 minutes
before cooking certain foods, depending on the type of food
and the cooking temperature. Food that requires a low
cooking temperature, needs only a period of 2-3 minutes
preheating.
Cooking Temperatures
‘HIGH’ setting - Use this setting only for fast warm up, for
searing steaks and chops, and for burning food residue from
the grill plates after cooking is over. Rarely, if ever, do you
use the ‘HIGH’ setting for extended cooking.
‘MEDIUM’ setting (mid-way between ‘HIGH’ and ‘LOW’). Use
this setting for most grilling, and for cooking hamburgers and
vegetables.
‘LOW’ setting – Use this setting when cooking is very lean
cuts such as fish.
These temperatures vary with outside temperature and the
amount of wind.
The hood must be in the open position for lighting
Do not smoke at any time when attempting to ignite
the barbecue burners.
Roasting
For best results when roasting, the two burners should be
used on the low to medium setting. Use of the high setting
with the hood down may result in burnt food.
Remove the flat hotplate to help with heat circulation. Preheat
the barbecue for a few minutes. Place a roasting rack or
aluminium foil dish onto the ribbed hot plate and place the
meal to be roasted onto the rack or into the dish and close
the hood.
Adjust the control knob to maintain the temperature around
the medium mark.
Approximate Cooking Time
The table below shows approximate cooking times with the
control set to ‘MEDIUM’ temperature.
Barbecue Roasts Minutes
Chicken & Rare Beef (approx.) 45 minutes per Kg
Beef & Medium
Lamb(approx.) 60 minutes per Kg
Pork & Well Done
Beef/Lamb(approx.) 75 minutes per Kg
IMPORTANT: NEVER USE ALL BURNERS ON
HIGH AT THE SAME TIME WHEN COOKING
WITH THE HOOD DOWN.
Do not leave the barbecue unattended when lit.

Troubleshooting Quick Reference
Problem Possible Cause Solution
Igniter does not
spark or your BBQ
lights with a match
but not with the
ignition.
Electrode dirty Wipe the electrode carefully with a clean cloth .
Degrease with alcohol or a small quantity of
methylated spirits if needed(NB ensure that
cleaning agents are removed from the area before
lighting the BBQ). If this does not remove residue
then sand gently using fine sandpaper.
Electrode or burner
is wet
Wipe dry before trying to relight.
Ceramic Insulator
is Damaged
If the ceramic insulator around your electrode is
allowed to become very dirty it may crack from the
heat. If this occurs you may not get a ‘clean’ spark
at the burner. Visually inspect the electrode and if
cracked your electrode will need to be replaced.
Electrode not
properly spaced
Check the gap between the electrode and burner .
The gap should be 2-4mm and can be altered
gently with pliers. Be careful not to crack the
ceramic insulator whilst performing this
procedure.
Unplugged wire Check all connections to igniter box and to each
electrode on your BBQ
Flare Ups BBQ needs cleaning Properly clean your BBQ. Pay special attention to
the flame tamers and ensure the fat tray / cup is
emptied and cleaned.
Flame tamers
missing
Ensure flame tamers are in position under the grill
plate.
Fatty cut of meat Sear the meat on high setting on your hot plate
then cook to perfection over a lower flame on the
grill plate. Ensure the flame tamers are in place
and clean.
Electrode sparks
but BBQ does not
light
Electrode not
properly spaced
Check the gap between the electrode and
burner .The gap should be 2-4mm and can be
altered gently with pliers. Be careful not to crack
the ceramic insulator whilst performing this
procedure.
No Gas or Valve not
open
Check the gas supply and refill if necessary.
Remember to open the gas valve after
maintenance!
Regulator’s Excess
Flow
Valve activated
Check the information in the BBQ manual
regarding the EXCESS FLOW VALVE. Always make
sure that all control valves on your BBQ are in the
OFF position before opening the tap on the LPG
cylinder and then ALWAYS OPEN THE TAP ON THE
LPG CYLINDER SLOWLY to ensure the full
requirement of gas is delivered to the BBQ for
correct performance.

Excess dirt build up Check for cobwebs and dirt build up around the
electrodes and burners and clean if necessary.
Damaged gas
collector box
The electrodes on most models are covered by the
collector box which protects the electrode and
traps gas.If either the electrode or the collector
box is corroded lightly sand to restore the surface.
If the collector box is damaged it will need
replacing.
Yellow or Smoky
Flame
Fat build up Thoroughly clean your BBQ body and burners.
Flash Fire In
Control or at
Connections
Bad Connections Switch off gas at the cylinder immediately. Follow
the guide to leak testing in the main text of your
BBQ’s owners manual.
Cooking surfaces
not hot enough or
low flame at
burner
Insufficient warm up
time
Preheat your BBQ for 10 minutes on high with the
lid closed to achieve maximum operating
temperature. Performance will be affected by the
ambient temperatures and in code conditions a
longer warm up time may be required.
Regulator’s Excess
Flow
Valve activated
Check the information in the BBQ manual
regarding the EXCESS FLOW VALVE. Always make
sure that all control valves on your BBQ are in the
OFF position before opening the tap on the LPG
cylinder and then ALWAYS OPEN THE TAP ON THE
LPG CYLINDER SLOWLY to ensure the full
requirement of gas is delivered to the BBQ for
correct performance.
Gas Leak Turn off the gas. Check hoses for integrity and
tighten connections as required. Test connections
before using your BBQ following LEAK TESTING
instructions in your BBQ’s manual
Low gas Check cylinder and fill or replace if required