gascraft TAILGATE KS16280RDS User manual

Photographs are not to scale.
Specications subject to change
without prior notice.
For outdoor use only. Not for commercial use.
Read instructions before using the appliance. Failure to follow instructions could
result in death, serious bodily injury, and/or property loss.
Warning: accessible parts may be very hot. Keep young children away.
Do not move the appliance during use.
Turn o the gas supply at the gas bottle after use.
Any modication of the appliance, misuse, or failure to follow the instructions may
be dang erous and will invalidate your warranty. This does not aect your statutory
rights.
Retain these instructions for future reference.
Leak test your barbecue annually. Check the hose connections are tight and leak
test them each time you reconnect the gas bottle.
FOR YOUR SAFETY
If you smell gas:
1. Shut o gas to the appliance.
2. Extinguish any open ame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and contact
your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other ammable
vapours or liquids in the vicinity of this or any
other appliance.
2. A gas bottle not connected for use shall not be
stored in the vicinity of this or any other
appliance.
TAILGA
0359 18
WARNING
IMPORTANT!
ASSEMBLER: These instructions must be left with the user of the BBQ
for their reference. They contain important safety information required
for continued safe use of the BBQ.

2
Parts List
Quantities vary according to model purchased. Specications subject to change without prior notice. For more details
on hardware, please see the corresponding Hardware Reference Diagram for your barbecue model.
Code Part Description Quantity
1 Side Shelf Right Front/Left Rear Bracket 2
2 Side Shelf 2
3 Side Shelf Left Front/Right Rear Bracket 2
4 Warming Rack 1
5 Heat Indicator 1
6 Lid Handle 1
7 Lid Decorative Plate 1
8 Cooking Plate 1
9 Wood Chip Box 1
10 Wood Chip Box Lid 1
11 Wood Chip Box 1
12 Wood Chip Box Front Panel Assembly 1
13 Wood Chip Box Handle (silvery white) 1
14 Side Supporting Leg 2
15 1
16 Grease Tray Handle (black) 1
17 Grease Tray 1
18 Rear Supporting Leg 1
19 Wood Chip Box Left Rail 1
20 Wood Chip Box Right Rail 1
21 Grill Lid and Firebox Assembly 1
22 Wood Chip Box Lock 1
23 Cooking grid 1
24 Hardware Blister Pack 1
25 Instruction Manual 1
Hardware Pack
Description Quantity
M6x12 Combo Truss Head Bolts, Black Nickel Plated 18
M5x17 Shoulder Bolts, Black Nickel Plated 2
M5x12 Shoulder Bolts, Black Nickel Plated 4
M5x10 Combo Truss Head Bolts, Black Nickel Plated 6
M5 Nuts 2
M6x20 Combo Truss Head Bolts, Black Nickel Plated 2
Spring Washers 6

.
M6*12 Bolts 18PCS
M5*10 Bolts 6PCS
M5 Nuts 2PCS
M5*17 Shoulder Bolts 2PCS
M5*12 Shoulder Bolts 4PCS
M6*20 Bolts 2PCS
Spring Washers 6pcs
Extra Hardware
VT280RDS

4
Parts Diagram
Quantities vary according to model purchased. Specications subject to change without prior notice. For more details
on hardware, please see the corresponding Hardware Reference Diagram for your barbecue model.

Note: Carefully cut the tape holding the carton together. Cut the carton so that it can lay flat on
the ground to provide a clean surface for assembling your Grill. Remove the packing materials
and all the parts from inside the Cabinet. After unpacking all the parts, check to make sure you
all the parts . If anything is damaged or missing, contact our toll free number:
. Discard all packing material in a safe and recyclable manner. Save this
Assembly Manual for future reference.
Tools Required: Phillips Head Screwdriver, Adjustable Wrench or Pliers
Fig. 1A Fig. 1B
Fig. 2
Spring Washers X 4pcs, M6x12 bolts X4pcs
Spring Washers X 2pcs, M6x12 bolts X2pcs
14
21 21
14
21
18

Fig. 3
Fig. 5A Fig. 5B
Fig. 4
21
5
21
6
7
M6x20 bolts X2pcs
16
17
M6x12 bolts X 2pcs

Fig. 6B
Fig. 6A
Fig. 6C Fig. 6D
19
19
19
20
M5x10 bolts X 2pcs
M5x10 bolts X 2pcs

Fig. 7A
Fig. 7C Fig. 7D
Fig. 7B
Fig. 7E
M5 nuts X 2pcs
13
10
22
12
11
13
12
9

9
Assembly
Step 8
Fig. 8A
Fig. 8C
Fig. 8B
Step 9
Fig. 9B
Fig. 9A
15
15
15
4
Hardware: M5x17 shoulder bolts X

10
Step 10
Step 11
Assembly
Fig. 10
Step 12
Step 13
Fig. 11
Fig. 12
Fig. 13
823
3
1
Hardware: M6x12 bolts X
2
Hardware: M5x12 shoulder bolts X
Hardware: M6x12 bolts X 4pcs
M5x12 shoulder bolts X 2pcs
2
not put under the
cooking plate.

11
Important Information
Please read this instructions fully before using the appliance
Assembly time: approx. 45 mins.
Retain these instructions for future reference.
Use outdoors only.
Do not use the barbecue or store gas bottles below ground level. LP gas is heavier than air so if a leak
occurs the gas will collect at a low level and could ignite in the presence of a ame or spark.
For use with LPG bottled gas only. A suitable regulator must be used for butane, propane or mixes.
Remove plastic wrap from any part before lighting.
Do not use within 1m of any ammable structure or surface. Do not use under any combustible surface.
LP gas cylinders should never be placed directly underneath the barbecue.
LP gas cylinders should never be stored or used in the horizontal position. A leak would be very serious
and liquid could enter the gas line with serious result.
Never store gas bottles indoors.
Do not move the appliance during use.
Open the barbecue hood before lighting.
Do not move the barbecue until it has completely cooled after use.
This barbecue must not be left unattended when lit.
The hood handle can become very hot. Grip only the centre of the handle. Always use oven gloves
when cooking or carrying out any adjustments to the barbecue.
Use purpose designed barbecue tools with long and heat resistant handles.
Use caution when opening the hood, as hot steam inside is released upon opening.
Warning: accessible parts may be very hot. Keep young children away.
Turn o the gas supply at the gas cylinder after use.
Never cover a barbecue until it has completely cooled.
Use this barbecue only on a stable and at surface.
Before use this barbecue , perform a leak test. This is the only safe and sure way to detect any gas
leaking from joints and connections of the barbecue after assembly.
Leak test annually, and whenever the gas bottle is removed or replaced.
Do not store ammable materials near this barbecue.
Do not use aerosols near this barbecue.
Failure to follow the manual’s instructions could result in serious injury or damage.
Do not modify the appliance. Modication of this barbecue may be dangerous, is not permitted and will
nullify any warranty.
This appliance must be kept away from ammable materials during use.
All the parts sealed by the manufactured or his agent shall not be manipulated by the user.
If you have any queries regarding these instructions, contact your local dealer.
Gas and Regulator
This barbecue is for use with NZ LPG only. LPG bottles, will supply gas all year round, even on cold winter
days. A spanner may be required to change gas bottles.
The hose should hang freely with no bends, twisting, tension, folds, or kinks that could obstruct free ow
of gas. Always inspect the hose for cuts, cracks, or excessive wear before use.
Apart from the connection point, no part of the hose should touch any hot barbecue parts. If the hose
shows any sign of damage it must be replaced with an Approved hose suitable for use with LP gas.
Never mount the gas bottle under the barbecue on the base shelf as this could result in serious injury to the
user, other people and/or property. Always place the gas bottle at the side of the appliance. The gas
bottle should be sited as far away from the appliance as possible without straining the hose.
This appliance is only suitable for use with LPG and tted with the appropriate low-pressure regulator via a
exible hose. Please consult your dealer for information regarding a suitable regulator and hose if a
replacement is needed.

12
Installation
Selecting a Location
This barbecue is for outdoor use only and should be placed in a well-ventilated area, and on a safe and
even surface. Never place your barbecue below ground level. Take care to ensure that the barbecue must
be used on incombustible oor .The sides of the barbecue should NEVER be closer than 1 metre from
any combustible surface, including trees and fences and make sure that there are no heat sources near the
barbecue (cigarettes, open ames, spark etc.). Keep this barbecue away from any ammable materials!
Precautions
Do not obstruct any ventilation openings in the barbecue body. Position the gas bottle on level ground next to
the barbecue and safely away from any source of heat. Should you need to install or change the gas bottle,
conrm that the barbecue is switched o, and that there are no sources of ignition (cigarettes, open ame,
sparks, etc.) near before proceeding.
Fixing a Regulatorto the Gas Bottle
Conrm all barbecue control knobs are in the o position. Connect the regulator to the gas bottle according to
your regulator and bottle dealer’s instructions.
Leak Testing (Always perform a leak test in a well -ventilated area)
Conrm all control knobs are in the o position. Turn the gas on / open the gas control valve on the gas bottle
or regulator. Check for leaks by brushing a solution of ½ water and ½ liquid detergent / soap over all the gas
system joints, including gas bottle valve connections, hose connections, and regulator connections. NEVER
USE AN OPEN FLAME to test for leaks at any time. If bubbles form over any of the joints there is a leak. Turn
o the gas supply at the gas bottle. Retighten all joints. Repeat test. If bubbles form again do not use the
barbecue and contact your local distributor for assistance. Always wipe the mixed solution (½ water and ½
liquid detergent / soap) from all joints and connections after leak testing.
Operation
Warning
Before proceeding, make certain that you understand the IMPORTANT INFORMATION section of this
manual.
Your barbecue is not designed to be used with more than 50% of the cooking area as a solid plate —
this includes baking dishes. Full coverage will cause excessive build-up of heat and damage the
barbecue. This is not covered by warranty.
Preparat ion Before Cooking
To prevent foods from sticking to the cooking surface, please use a long handled brush to apply a light coat
of cooking or vegetable oil before each barbecuing session. (Note: When cooking for the rst time, paint
colours may change slightly as a result. This is normal and should be expected.) During use, the protective
coating may come o the cooking surface. This is normal and is not harmful. Line the drip pan with
aluminium foil, making sure that drain hole is not blocked. This will make cleanup easier.
Lighting the M ain Burner
The lid must be open before lighting the burners.
Ensure all knobs are in the o position. Open the gas control valve on the gas bottle or regulator.
Push in and turn the control knob to the Max position. Press the ignition button rapidly several times
until left or right portion of the burner is lit. If burner fails to ignite, turn control knob to the o position
and turn gas o at the bottle or regulator. Wait ve minutes, then repeat the above steps. After
successful lighting of one side, ignite the remaining portion of the burner. If the burner fails to ignite after
following above procedure, turn all the knobs to the o position. Close the gas valve on the gas bottle.
Wait 5 minutes, then repeat the above steps. If the barbecue still fails to light, please refer to the manual
ignition instruction in the section below.
After ignition, the burner should be burned at the high position for 3-5 minutes in order to preheat the
barbecue. This process should be done before every cooking session. The lid (where applicable) should
be open during preheating.
After completion of preheating, the burner should normally be turned down to a lower position for best
cooking results.

13
Manual Ignition Instruction for Main Burner
Light it with a match or a piece of burning paper, put it through the openings in the Cooking Grid and
next to the Flame T covering the burner. Then follow the lighting procedure above.
After ignition, the burner should be burned at the max position for 3-5 minutes in order to preheat the
barbecue. This process should be done before every cooking session. The hood (where applicable)
should be open during preheating.
After completion of preheating, the burner should normally be turned down to a lower position for best
cooking results.
Grill Cooking
The burners heat up the ame tamer underneath the grill, which in turn heats the food on the grill. The natural
food juices produced during cooking fall onto the hot ame tamer below and vaporise. The subsequent rising
smoke bastes the food, as it travels upwards, imparting that unique barbecued avor.
Turn the burner directly under the food to the OFF position and turn all other burners to a LOW to MEDIUM
position.
Close the hood to cook the food ‘indirectly’. Avoid lifting the hood unnecessarily as heat is lost every time the
hood is opened. If the hood is opened during cooking please allow extra time for the barbecue to regain its
temperature and complete the cooking. Use the temperature gauge (if applicable) to monitor the heat of the
barbecue.
If the internal heat becomes too high, turn the burners down to the low position. It is not necessary or
advisable to have all of the burners on high when the hood is closed.
DO NOT ALLOW YOUR BARBECUE TO OVERHEAT. Take care when opening the hood as heat and steam
will be released on opening.
Cooking Tip
Line the water bowl with aluminium foil before each use. This will make it easy to clean and help your water
bowl last longer.
To make adding water easier and safer, use a clean watering can with a long spout.
Adding Wood Chips
To add wood chips before cooking, simply ll the wood chip box with your choice of avouring
hardwood chips. The amount and type of wood you use is entirely dependent on the desired amount of
avor. Once the box is lled, place the lid on top of the box and set the box in the smoker.
To add wood chips while cooking, we recommend using tongs or long handled pliers to remove the box
lid and to place the pieces into the wood chip box without removing the box. It is not recommended to
remove the wood chip box while the smoker is in operation.
Caution:
The wood chip box and lid get very hot. Avoid handling them while in use.
Always wear protective oven mitts when handing hot components
Small wood chips work best inside the wood chip box.
Use dry hardwoods such as hickory, pecan, apple, cherry or mesquite.
Most smoke avoring occurs within the rst hour of cooking. Adding wood chips after the rst hour is
typically not necessary unless extra smoke avoring is desired.
Here’s a list of the most popular smoking woods and information about each.

14
Always follow the manufacturer’s recommendations for cleaning and care. Monitor your fuel supply. Consider
having a spare tank nearby as a back-up in case fuel runs out during the smoking process.
Tipson Smoking
Here’s a list of the most popular smoking woods and information about each.
Suggested Smoking Times and Temperatures
Please understand these are only guidelines. All smokers are dierent. Take into consideration other
variables such as weather conditions, wind, ambient temperature, etc., and things can vary by as much as
an hour or more.

Flare-Up Control *Very Important Notice*
Flare-ups occur when meat is barbecued, and its fat and juices fall upon the hot flame tamer. Smoke of
course helps give food its barbecued flavour, but it is best to avoid excessive flare-up to prevent food being
burned. To control flare-ups, it is ABSOLUTELY ESSENTIAL to trim away excess fat from meat and poultry
before grilling, use cooking sauces and marinades sparingly and try to avoid very cheap cuts of meat or
meat products as these tend to have a high fat and water content. Also, the burners should always be
placed on the low setting during cooking.
When flare-ups do occur, they can usually be extinguished by applying baking soda or salt directly onto the
flame tamer. Always protect your hands when handling anything near the cooking surface of the barbecue
and take care to protect yourself from the flames.
If a fat fire occurs, please see the instructions given below.
Fat Fires
Empty and clean the drip tray, of food debris after each cooking session. If the barbecue is to be used for
large gatherings, it will be necessary to turn off and cool the barbecue every two hours to remove food
debris from the drip tray, and clean it out. The time between cleaning may need to be reduced if very fatty
foods or cheap meat products are being cooked. Failure to do this may result in a fat fire, which may cause
injury and could seriously damage the barbecue.
In the event of a fat fire
If safe to do so, turn all control knobs to the ‘off’ position.
Turn off the gas supply at the gas bottle.
Keep everyone at a safe distance from the barbecue and wait until the fire has burnt out.
Do not close the hood or lid of the barbecue.
NEVER DOUSE A BARBECUE WITH WATER. IF AN EXTINGUISHER IS USED, IT SHOULD BE A
POWDER TYPE.
DO NOT REMOVE THE DRIP TRAY.
If the fire does not seem to be abating or appears to be worsening, contact your local Fire Brigade for
assistance.
End of Cooking Session
After each cooking session, turn the barbecue burners to the “high” position and burn for 5 minutes. This
procedure will burn off cooking residue, thus making cleaning easier. Make sure the hood is open during this
process.
Turning Off Your Barbecue
When you have finished using your barbecue, turn off the gas supply at the gas cylinder and then when the
burners go out, turn off all the gas control knobs.
Wait until the barbecue is sufficiently cool before closing the hood or lid.
CARE AND MAINTENANCE
Regularly clean your barbecue between uses and especially after extended periods of storage. Ensure the
barbecue and its components are sufficiently cool before cleaning. Do not leave the barbecue exposed to
outside weather conditions or stored in damp, moist areas.
Never douse the barbecue with water when its surfaces are hot.
Never handle hot parts with unprotected hands.
In order to extend the life and maintain the condition of your barbecue, we strongly recommend that the unit be
covered when left outside for any length of time, especially during the winter months.
Even when your barbecue is covered for its protection, it must be inspected on a regular basis as damp or
condensation can form which may result in damage to the barbecue. It may be necessary to dry the barbecue
and the inside of the cover. It is possible for mould to grow on any fat remaining on parts of the barbecue. This
should be cleaned off smooth surfaces with hot soapy water.

Cooking Surfaces
When the barbecue has cooled, clean with hot soapy water. To remove any food residue, use a mild cream
cleaner on a non-abrasive pad. Do not use scouring pads or powders as they can permanently damage the
finish. Rinse well and dry thoroughly. Due to the weight of the cooking surfaces, we do not recommend
cleaning in a dishwasher.
It is quite normal for surface rust to be present on the cooking surface. If rust appears between uses or in
storage, clean with a soft brass wire brush. Be careful not to damage the cooking surface, re-oil and cure.
Burner
Provided that they are operating correctly, in normal usage, burning off the residue after cooking will keep the
burners clean.
The burners should be removed and cleaned annually, or whenever heavy build-up is found, to ensure that
there are no signs of blockage (debris, insects) in either the burner portholes or the primary air inlet of the
burners. Use a pipe cleaner to clear obstructions.
When refitting the burners, be careful to check that the neck of the burner fits over the valve outlet.
It is quite normal for surface rust to be present on the burners. If rust appears between uses or in storage,
clean with a soft brass wire brush.
Flame Tamer
Remove any food residue from the flame tamer surface with a plastic or wooden scraper or brass wire brush.
Do not use a steel scraper or wire brush. Clean with hot soapy water and rinse well.
Flame tamers will deteriorate with use—this is normal. Periodic replacement may be needed.
Drip Tray
After every use, empty and clean the drip tray of any fat or food particles, using a plastic or wooden scraper if
necessary.
Failure to keep it clean, and excessive build up can result in a fat fire. This can be hazardous and severely
damage the barbecue. This is not a fault in the barbecue and is therefore not covered by the terms of the
warranty. If required, the tray can be washed in hot soapy water.
Barbecue Body
Regularly remove excess grease or fat from the barbecue body using a cloth wrung out in hot soapy water
and dry thoroughly. Excess fat and food debris
can be removed from inside the body using a soft plastic or wooden scraper. It is not necessary to remove all
the grease from the body. If you need to clean fully, use hot soapy water and a cloth, or nylon-bristled brush
only. Do not use abrasives. Remove cooking surfaces and burners before full cleaning. Do not immerse the
gas controls or manifold in water. Check burner operation after carefully refitting into body.
A stainless steel cleaner may be used on stainless steel parts if required.
Whenever a barbecue is being assembled for the first time or its burners are being cleaned, make sure
each gas valve tip goes into the burner venturi tube completely during the assemble or re-assemble
process.
Barbecue Hood orLid
Use a non-abrasive cloth or pad and clean with hot, soapy water. Do not use scouring pads or powders as
they can permanently damage the finish.
Trolley
Wipe with a cloth wrung out in hot soapy water and dry.

17
Storage
Ensure the barbecue is properly cooled before covering or storing. Store your barbecue in a cool dry place. It
must be inspected on a regular basis as damp or condensation can form which may result in damage to the
barbecue. It may be necessary to dry the barbecue and the inside of the cover if used.
Mould can grow under these conditions and should be cleaned and treated if required. Any rust that is found
that does not come into contact with the food should be treated with a rust inhibitor and painted with barbecue
paint or a heat resistant paint.
Cooking grills should be coated with cooking oil.
Cover the burners with aluminum foil in order to prevent insects or other debris from obstructing the burner
holes.
If the barbecue is to be stored indoors, the gas bottle must be disconnected and left outside. The gas bottle
should always be stored outside, in a dry, well-ventilated area, away from any sources of heat or ignition. Do
not let children tamper with the bottle.
When using the barbecue after extended periods of storage follow the cleaning procedures.
Technical Specications
Manufactured in China for:
The Warehouse Ltd
0800 -422- 274
Model Number KS16280RDS TAILGATE
Gas Type NZ LPG
Injector Size 0.74/0.5mm
Heat Input 16.92 Mj/h
Gas Consumption 335g/h
Gas Pressure 2.75kPa
Gas Pressure Range 2-3.5kPa
Max. Permitted
Overpressure 14kPa