Blue Seal Evolution G594 Manual

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G59 BARBEQUE

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MANUFACTURED BY
Moffat Limited
P O Box 10-001
Christchurch
New Zealand
Ph: [phone]
Fax: [phone]
WORLD-WIDE BRANCHES
UNITED KINGDOM
Blue Seal
Units 6-7, Mount Street Business Park
Mount Street, Nechells
Birmingham B7 5 QU
Ph: [phone]
Fax: [phone]
UNITED STATES
Moffat Inc
3765 Champion Blvd
Winston-Salem
North Carolina 27115
Ph: [phone]
Fax: [phone]
CANADA
Lessard Agencies Ltd
P O Box 97
Stn D Toronto
Ontario M6P3J5
Ph: [phone]
Fax: [phone]
NEW ZEALAND
Christchurch Auckland
Moffat Limited Moffat Limited
P O Box 10-001 4 Waipuna Road
16 Osborne Street Mt Wellington
Christchurch Auckland
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]
AUSTRALIA
Victoria New South Wales
Moffat Pty Limited Moffat Pty Limited
740 Springvale Road 8/142 James Ruse Drive, Rose Hill
Mulgrave, Melbourne P O Box 913, Smithfield
Victoria 3171 Sydney, N.S.W. 2142
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]
Western Australia Queensland South Australia
Moffat Pty Limited Moffat Pty Limited Moffat Pty Limited
P O Box 689 30 Prosperity Place 28 Greenhill Road
Joondalup Business Centre Geebung, Brisbane Wayville
WA 6027 Queensland 4034 South Australia 5034
Ph: [phone] Ph: [phone] Ph: [phone]
Fax: [phone] Fax [phone] Fax: [phone]

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- G59-4 600mm WIDE BARBECUE
- G59-6 900mm WIDE BARBECUE
CONTENTS: PAGE
INTRODUCTION 5
SPECIFICATION 6
INSTALLATION 10
LOCATION 11
COMMISSIONING 11
OPERATION 12
CLEANING 12
MAINTENANCE 13
SERVICING 14
SPARE PARTS 16
BLUE SEAL BARBEQUES
Date Purchased.................................................................................... Serial No......................................
Dealer...........................................................................................................................................................
Service Agent..............................................................................................................................................
F19648-6

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We are pleased you chose to purchase a BLUE SEAL Barbecue.
To ensure you receive the utmost benefit from your new unit, there are two important
things you can do.
Firstly
Please ready the instruction book carefully and follow the directions given. The time
take will be well spent.
Secondly
If you are unsure of any aspect of the installation, instructions or performance of your
Barbecue, contact you BLUE SEAL dealer promptly. In many cases, a phone call
could answer your questions.
INTRODUCTION

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GENERAL
A gas fired Barbecue created for modular kitchens.
G59-4 600mm wide barbecue
G59-4C 600mm wide barbecue with 275 mm griddle plate
G59-6 900mm wide barbecue
G59-6B 900mm wide barbecue with 430 mm griddle plate
G59-6C 900mm wide barbecue with 275 mm griddle plate
HEAT INPUT (kW) (Based on GROSS Calorific Values)
Natural Gas (G20) Propane Gas (G31)
Pressure 10 mbar 37 mbar
Per burner 9.2 kW 9.2 kW
-Input Rate 0.88 m³/hr 0.66 Kg/hr
Pilot 230 W 230 W
-Input Rate 0.022 m³/hr 0.016 kg/hr
TOTAL MODEL RATINGS (Based on GROSS Calorific Values)
Model Input Gas Rate Input Gas Rate
(G20) (G20) (G31) (G31)
G59-4 18.8 kW 1.76 m³/h 18.8 kW 1.32 Kg/h
G59-6 28.2 kW 2.66 m³/h 28.2 kW 1.99 Kg/h
GAS PRESSURE
Supply Pressure Burner Pressure
Natural (G20) 20 mbar (8.0” WG) 10 mbar (4.0" WG)
Propane (G31) 37 mbar (14.8: WG) 37 mbar (14.8" WG)
INJECTOR SIZES (mm)
Main Burners Pilot
Natural Gas (G20) 2.60 0.41
Propane Gas (G31) 1.45 0.25
SPECIFICATION

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OVERALL DIMENSIONS
G59-4 G59-6
Width 600mm 900mm
Height to Hob 915mm 915mm
Height to Splashback 1065mm 1065mm
Depth 812mm 812mm
WEIGHT
G59-4 115kg
G59-4C 105kg
G59-6 159kg
G59-6B 144kg
G59-6C 149kg
SPECIFICATION

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SPECIFICATION
G59-4

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G59-6
SPECIFICATION

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It is important that this Barbecue is installed correctly, and that the operation is correct
before handing over to the user.
THIS APPLIANCE MUST BE INSTALLED TO THE REQUIREMENTS OF THE
APPROVED LOCAL INSTALLATION CODE AND LOCAL AUTHORITY
REQUIREMENTS, COVERING GAS, FIRE AND HEALTH, AND IN ACCORDANCE
WITH THE NATIONAL INSTALLATION CODES:
THIS UNIT MUST BE INSTALLED BY A QUALIFIED INSTALLER.
- UNITED KINGDOM (GAS SAFETY/INSTALLATION & USE) REGULATIONS 1984 &
1990 AMENDMENT BS5440 PARTS 1 & 2 INSTALLATION FLUING & VENTING
i) INSTALLATION MUST ALLOW FOR A SUFFICIENT FLOW OF FRESH AIR FOR
THE COMBUSTION AIR SUPPLY.
ii) INSTALLATION MUST INCLUDE ADEQUATE VENTILATION MEANS, TO
PREVENT DANGEROUS BUILD UP OF COMBUSTION PRODUCTS.
BEFORE CONNECTION
Unpack Barbecue and check for damage. Report any damage to the carrier and
dealer within seven days of receipt of goods. Report any deficiencies to your dealer.
GAS CONNECTION
Check the type of gas, the specified operating pressure and the Barbecue's hourly
consumption. This information is clearly stated on the date plate which is located on
the right hand front leg gusset.
Check the gas supply and characteristics for the type of gas supply line pressure and
capacity.
Installation must allow for a sufficient flow of fresh air for the combustion air supply.
Combustion air requirements:
G59-4 G59-6
Natural Gas (G20) 18m³/hr minimum 27m³/hr minimum
Propane Gas (G31) 18m³/hr minimum 26m³/hr minimum
Components having adjustments protected (e.g. paint sealed) by manufacturer are
only allowed to be adjusted by an authorised service agent. They are not to be
adjusted by the installation person.
The operating pressures for the respective gases are:
Propane Gas (G31) 37 mbar (14.8 " WG)
Natural Gas (G20) 10 mbar (4.0" WG)
INSTALLATION

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Pressures can be tested at the test point nipple located on the manifold behind the
front control panel.
To alter the gas pressure, adjust the pressure regulator.
The 3/4" inlet/outlet gas regulator supplied only with units for use on NATURAL GAS
must be installed on the 3/4" dia. inlet tube at the rear of the Barbecue.
Barbecues for use on PROPANE do not have a regulator supplied, as the pressure is
controlled by a supply regulator at the supply tank. Refer to the rating plate for correct
operating pressures.
It is important that adequately sized piping run directly to the connection joint on the
unit, with as few tees and elbows as possible to give maximum supply volume.
An accessible shut off valve must be fitted on the supply line before the connection
joint and pressure regulator.
A suitable jointing compound which resists the breakdown action of LPG must be used
on every gas line connection, unless compression fittings are used.
Check all connections for leakage. DO NOT USE A FLAME.
NOTE:All gas fittings on the Barbecue and supply must be by an authorised person.
LOCATION
This Barbecue gets HOT. It is important that this unit is not installed with 25mm of
walls etc, or other appliances which may be affected by heat.
COMMISSIONING
Before leaving the new installation, check that the correct connections have been
made and that the unit operates in accordance with the OPERATING
INSTRUCTIONS.
NOTE:If for some reason the appliance does not function correctly, contact the
supplier.
Shut off the gas supply before any maintenance work is attempted on the
unit.
It is important to relight the pilot burners after changing gas cylinders or
reconnection gas supply.
INSTALLATION

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THIS APPLIANCE IS ONLY FOR PROFESSIONAL USE AND TO BE USED BY
QUALIFIED PEOPLE.
IGNITION OF PILOT BURNER
The G59-4, G59-6 and Barbecues incorporate the push bottom piezo ignition system
for each individual pilot burner.
1 Push-in control knob and rotate anti-clockwise to PILOT position.
2 Hold in control knob for 10-15 seconds.
3. With knob held in, press piezo button located to the right of control knob until
piezo spark is generated. (Each push-in operation of piezo button will generate a
single spark).
4. Visually check pilot burner has ignited by viewing through round hole in control
panel.
5 Release control knob after approximately 20 seconds.
6 Pilot should now stay alight. If not, repeat steps 2-5.
MAIN BURNER OPERATION
1. Firstly, ignite the Pilot Burner.
2. For ignition of the Main Burner, now turn control knob to HIGH position.
3. Burner will now be operating at full rate. To reduce heat input turn the control
knob down to LOW position, or between HIGH and LOW settings if
intermediate heat input is required.
IMPORTANT
- ALWAYS SET THE CONTROL KNOB TO HIGH POSITION WHEN IGNITING
MAIN BURNERS.
- IF PILOT GOES OUT DURING NORMAL OPERATION WAIT 5 MINUTES BEFORE
RELIGHTING.
NOTE: Components having adjustments protected (e.g. paint sealed) by
manufacturer are only allowed to be adjusted by an authorised service
agent. They are not to be adjusted by the user.
OPERATING INSTRUCTIONS

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EXTERIOR: Clean with detergent. Baked on deposits or discolouration may require a
good quality Stainless Steel Cleaner or stainless steel wool. Always apply cleaner
when Barbecue is cold and rub in the direction of the grain.
INTERIOR: The entire top grates, inner radiants, burners and lower heat deflectors
can be dismantled for cleaning.
MAINTENANCE
To achieve the best results cleaning must be regular and thorough and all controls and
mechanical parts checked and adjusted periodically by a competent serviceman. If
any small faults occur, have them attended to promptly. Don't wait until they cause
complete breakdown. It is recommended that a service check is conducted every six
months.
CLEANING

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IT IS RECOMMENDED THAT A SERVICE CHECK IS CONDUCTED EVERY SIX
MONTHS.
NOTE: Components having adjustments protected (e.g. paint sealed) by
manufacturer are only allowed to be adjusted by an authorised service agent.
They are not to be adjusted by an unauthorised service person.
BURNER AIR ADJUSTMENT
All gas adjustments should be carried out by an authorised person. The only
adjustments that may be necessary for efficient operation is the aeration to the
burners. This is carried out by adjusting the aeration sleeve where the burner is fitted
over the injector.
The most efficient flame is clear blue/green in colour. If the flame is yellow or yellow
tipped, then the aeration requires adjustment.
If it is not possible to adjust the aeration correctly, contact your nearest service centre.
The pilot is a fixed orifice and cannot be adjusted.
PIEZO IGNITION
Should there be a fault with the piezo ignition system employed to ignite the pilot
burner of the griddle burner, carry out the following:
1. If spark is being generated but not sparking from ignition electrode to pilot burner
hood;
a. Check H.T. lead and connections. Replace or repair.
b. Check ignition electrode is not cracked and is positively positioned.
Replace or repair.
Note:Do not over-tighten nut securing electrode as this will cause
ceramic insulator to crack.
2. If piezo ignitor is faulty, remove from control panel and replace.
PILOT BURNER/THERMOCOUPLE
If pilot burner is not burning correctly check pilot orifice is not blocked and pilot is clear.
Clear and replace pilot orifice if necessary.
If pilot burner goes out check the following:
1. Pilot burner is not blocked. Clean or replace pilot orifice.
2. Thermocouple connection to gas control is firm. Tighten if necessary.
3. Thermocouple is in working order. Should generate between 20-30mV.
Replace if faulty or suspect.
4. Electromagnet in rear of gas control is in good working order.
Inspect and replace if necessary.
SERVICING

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GAS CONTROL - Servicing
To regrease gas control, remove control knobs and control panel. Remove 2 screws
holding shaft plate to gas control body and remove control shaft and plate. Note
orientation of shaft for correct re-assembly.
Using needle nose pliers or similar, pull out gas control spool, again noting orientation.
Using suitable compound rated for use with Natural and LP gases and high
temperature rating, re-grease spool.
Re-assemble by reversing procedure.
GAS CONTROL - Replacement
1. Remove knobs and control panel. Disconnect piezo H.T. lead from piezo
ignitor.
2. Undo pilot supply and disconnect pilot thermocouple from gas control.
3. Using 19 mm spanner, undo compression nut securing gas control to
manifold assembly.
SERVICING

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The supplier will be able to offer quicker service if parts are ordered by their correct
name and part number. If the part is not in the list below, please quote the model and
serial number and a description of the part required.
DESCRIPTION PART NO
Main Burner 011310
Pilot Burner 019464K
Regulator (Nat Gas Only) 011853
Gas Tap 017801
Thermocouple - M9 x 1, 600 mm 019642
Pilot Orifice (NATURAL) Ø 0.41 mm 019593
Pilot Orifice (PROPANE) Ø 0.25 mm 019594
Burner Injector (NATURAL) Ø 2.60 mm 031260
Burner Injector (PROPANE) Ø 1.45 mm 031145
Piezo Ignitor 020119
Ignition Electrode 019624
Ignition Lead 018095
Control Knob 013202
Top Grate Casting 014509
Radiant Casting 014508
Griddle - 275 mm (G59-4C/G59-6C) 017230
Griddle - 410 mm (G59-6B) 017684
SPARE PARTS

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