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  9. GE CleanDesign GSD400T User manual

GE CleanDesign GSD400T User manual

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gGE Consumer Service Training
Technician Manual
Clean Design Electro-Mechanical Dishwashers
GSD400T GSD900T GSD1910T
GSD500T GSD930T GSD1920T
GSD530T GSD950T GSD1930T
GSD550T GSD980T
GSD650T GSD1200T GSC700T
GSD680T GSD1230T GSC800T
GSD700T GSD1350T GSC1200T
GSD730T GSD1380T
GSD750T GSD1400T GSM603T
GSD780T GSD1410T
GSD800T GSD1420T
GSD830T GSD1430T
Pub. No. 31-3280
CleanDesign
Dishwashers
TABLE
OF
CONTENTS
Electro-Mechanical Built-In Models i
Electro-Mechanical Portable/ConvertiblefUndersink Models ii
General/Exploded Wash
Arms
Views 1
Wash
Arm
Service 2
Sump
Service/Calrod Redesign 3
Etscutcheon/Low
Travel
Switch
4
Control Panel
Assembly
&Service 5
Cycle Extender Operation (GSD1400T) 6
Cam ChartfWater Fills 7
IClean
Design
Dishwasher Models I
--------------
NONE
TURN
1400T
1410T
1420T
1430T
C
I
LT
1lT
I
LT
DIAL
DIAL
DIAL DIAL
DIAL.
DtAL
DIAL
DIAL
DIAL.
DIAL.
DIAL
DIAL
DIAL
DIAL
DIAL
DIAL
DIAL
I
LT
1lT 1lT
1lT
,
LT
tLT
,
LT
HT
HT
,.0
I
LT
1lT
tLT
,
Lr
,
LT
iJR1PB
I
LT
tLr
,
LT
tLT
,
LT
I
LT
1lT
aT
DIAl
DIAL
DIAL
DIAL
DIAL.
DIAL
DIAL
DIAL
DIAL DIAL
TURN
DIAL
10
DIALS
DIALS
HR
HR
HR
aT
HT
,
LT
,
LT
ILT
HT
RKR
RKR RKR
2PO
RKR
RKR
OR2PB
2LT
HT
,
LT
lLT
tLT
HT
2LT 2LT
,LT ,
LT
lLT
HT
ILT
500
500
500
500 500
SOO SOO
500
500
SOO
SOO
'00
TIMED TlMED
TIMED
TIMED TIMED
TIMEO
TIMED
TIMED
TIMED
TIMED
TIMED
TIMED
YES YES YES YES YES YES YES YES YES YES
•T•7,,4J0000
,J,J J J J,J2 2 2
44•4 4 4 •444 4 4
PClTR PClTR PClTR
PelTR
PClTR PClTR pClTR
pCITR
PClTR PClTR PClTR PClTR
SWA
SW. SW.
SWA STD STO sm STO STO STO STO STD
YES YES YES YES YES YES
NO
NO NO NO NO NO
NO NO
NO
NO
NO NO NO
NO NO NO NO NO
Warranty-Years
11215120
11215120
1f2FS120
1I215J10
1/2110
112110
1/2110
112110
1/2110
1/2J1D
1/10
D\.\'F_8/93
ELECTRO-MECHANICAL BUILT-IN
rMOD"i~~~~
IClean
Design
Dishwasher Models I
~------------
ELECTRO-MECHANICAL
PORTABLEICONVERTIBLEIUNDERSINK
MODEL
GSC/GSM:
Tub
Flange
Trim
Cycle Start
GSC
GSC
GSC
GSM
1200T
BOOT
700T 603T
UNDER-
SINK
NONE NONE NONE
NONE
TURN TURN TURN
TURN
500 500
TIMED TIMED
YES
YES
10
3,
4,
perm.
PCITR
STO STO
NO
NO
NO NO
11210
1f2110
Start
Delay Start
Heated
Dry'onloff
Heated
Wash
onloff
Clr/Reset/Cancel
Calrod Walt$
T-statIT
-mister
Water Heat Ext.
Indicator
Lights
Wash Levels
Mid Level Wash
Lower
Wash
Filter
System
Drain
Pump
Warranty-Years
DWF$19~
DIAL
DIAL
1
LT
1
LT
lLT
DIAL
DIAL6HR
1LT
1LT
500
TIMED
YES
7
3
4
PCITR
sw.
YES
NO
1/2110
DIAL
DIAL
1
LT
1LT
DIAL.
RKR
'LT
soo
TIMED
yes
4
•
PCIT.
STO
NO
NO
1/2110
DIAL
OIAL
lLT
DIAL
RKR
DlAt
1P0
DIAL
,PO
ii
The
new
"Clean
Design"
dishwasherline has been
developed
to
satisfy
areductioninenergyrequire-
mentsand
to
addnewmodelfeatures. Thechanges
are in
number
of
cycles,
time
of
fills, wash arm
configuration,
appearance,
control
panel cover,
sump
cover,
filter
frame, piston and
nut
shaft
height, Calrod shape, new
Low
Travel switches
and
indicator
lights.
Astyrofoam
moisturebarrier
has been changed in
the
inner
door. The
power
shower
hose
is
smaller
diameter, and on the
low
end
models
is packed
with
the
clamp and placed
in the
upper
rack
for
shipment.
"SmartWash" Wash
Arm
Clean
Design
DISHWASHER
The appearance is a
continuation
of
the "EURO"
look
flush
front,
and
the
model line
Low
Travel
switches and
Indicator
lights
give
the
electro-
mechanical models the
"electronic"
look.
Use
of
chrome
trim
has been reduced and matching
color
trim
is the norm.
Standard Wash
Arm
L,EHHAND1HREAtIS
--
NUTT()Yotft
--
0
NI}T
Til'NER
t
SLJDES
UPWAADS
" •
-_
..
-'
POM:R.
TOWER
ASSElItlll
YI.ffT
HAND
n1READS
~
NUTTO'MR
--
0
NUTTOWEfI
t
r---1
SLDES
UPWARDS
,-
.,
\
::--~,.
i:
:
:),
f---------POWERTOWER
ASSlMBlY
e~--",""'G
~
RETAiNEfl
6-
SPRAY
....
HU
'
--
RlGHf!'IAN!)
THRElDS
--ruB
~--RIGHTHAND~
8--
PUMPOO~NECTO~
"---
....
,
..
tl-SPRAY...,HUB
o
--liGHT
HA~D
THREADS
fi~
f---~Yl
--lU'
s----
"'HT
HANOll<READS
8~--
PlIMPCONNECTOR
1
CleanDesign
DISHWASHER
•
WASH ARM SERVICE AND DISASSEMBLY:
1.
Check
spray
arm holes
for
bits
of
china, seeds
and
other
foreign
matter.
2.
Check
spray
arm rotation.
3.
Remove
nut
tower
(illustration
on
the
right) -
LEFT HAND THREADS-
by
using ascrewdriver-
blade.
4.
Lift
out
Power
Tower
assembly and Nut Tower.
5.
Remove 1(4"
hex
head
screw
from
the center
of
the
wash arm
to
release arm.
6.
Spray arm
hub
and entire spray arm assembly
can be removed
by
turning
spray
arm
hub
(right
hand threads) and removing.
7.
Reverse
to
reassemble.
The
illustration
are
right
shows
the
parts
that
are
common
to
both
the
Standard and
the
Whirlybird
spray
arm sytems. Parts
that
are interchangeable
are:
'.
j--
.--~-
POWER TOWER ASSEMBLY
SPLIT RING
SCREW
BEARING
RETAINER
SPRAY ARM HUB
PUMP CONNECTOR
_/
-1VO
2
The
sump
cover
has been redesigned, although
the
operation
is
still
the
same.
CleanDesign DISHWASHER
MOTOR STALLED-HUMS
1. Remove power.
Try
to
turn
fan blade
clock-
wise
to
determine
if
seal is
tuck
and can
be
broken loose.
If
motor
shaft
can
not
beturned,
cutter
blade may
be
bound up. Proceed
to
step
#2.
2.
On
inside
of
dishwasher, remove
sump
cover
as
shown
on
illustration
at right. Remove the
grid
and
reach
down
into
the
sump.
Check
for
blockages
such
as bone, wire ties, etc. Check
"pocket"
on
left
side
of
sump;
if
it
contains
debris, clean
thoroughly.
If
motor
s
haft
cannot
be turned, remove mechanism.
AMOUNT OF WATER-CHECKING
Check level
allowing
dishwasher
to
fill normally
for
first
fill. Measure
the
water
level by standing
arule
on
the
pedestal in
the
tub
bottom
center,
just
in
front
of
the
spray arm hub. The water
level
should
be 3/S"
to
1"
high.
If
the
water
level
is
to
low,
check
for
clogged screen in
water
valve, and check
float
switch.
REMOVE SUMP
covER
SCREWS.
SWOE
SUMP
COVER TO
LEFt-
SUMP COVER
SCREWS
/ \
I I
CALROD REDESIGN
The
illustrations
to
the
right
also
show
the
new
shape
of
the
Calrods,
to
accomodate the new
wash
arm design. The Calrod
supports
have
also been changed
to
ametal bracket
type
with
3
point
mounting
to
prevent the Calrod
from
touching
the
inner
door,
sides
or
lower
wash
arm. Remove a
114"
hex
screw
in
the
top
of
the
Calrod brackets
to
remove. The rear
support
is
also
a1/4" hex,
with
a
pivot
and hole
to
stablilize the bracket. The electro-mechanical
CleanDesign
models
all have a500
watt
Calrod.
3
PLACE
'lUll'
AS
INDLeATED
WATER
$KOULD
MEASURE
,/lI··MIN.TO
'··M
......
At
!NO
OF
FIRst
Fill
CleanDesign DISHWASHER e
The
Low
Travel
Switch
is
an innovation
that
gives
the
look
of
amembrane
type
touch pad
to
pushbutton
switches, and provides
the
"elec"
tronic"
appearance
to
the
electro-mechanical
models. While
the
touch
pad appears exactly
like any
other
it
does require a
light
push
to
activate
the
Low
Travel Switch pushbutton.
Low
Travel Switch pads are organized
from
the
heavy wash cycles
on
the
left
to
the
lightest
on
the right. The Wash Heat
Boost
and Heated Dry
options
can
be
changed
only
by
first
touching
the
Options
reset LT
switch
pad. Each
Low
Travel
switch
has an
indicator
light
directly
above it,
which
will
stay on
until
the
door
latch
is opened.
Arotary
dial
is
used
to
start
the
dishwasher, as
well as
start
time
delay, and
other
cycles such
as
Short
Wash, a
rocker
switch
is used
for
Heated Dry
on/off
on
some
models.
(Note: The
unit
is
shipped
with
a
protec-
tive
film on the
etscutcheon.
When re-
moved
without
care
it
may bend the Lexan
face
which
is
bonded
to
an
aluminum
panel)
"Options/Resef'
must be used
to
change
IndicatorUghts
ENERGY
.....
,"""
"""_,~"''''''/
OPTIONS
./
III /
LI
r
'I
,/
-e
_
........
t •
.f,.
_,-
"'!..
~"~".
~1!'
..
.J
..
.,~60
..
"~
~
....
("',,_
,,"DOT
t"r:1('500Cll
x'"')
0I
<It,~
.
-'.,.
w'lJ'
,--,
~
Lm
.•
~
•.-.J
..
,,~??-*,~.
'
....
~
a.rirrlPfII."",
...
.
..
-
..
-
"-
~Low
Travel Switch
4
eCleanDesign DISHWASHER
The
inner
door
panel is separated as before
with
the
exception
that
the
door
latch handle
will
now
pass
through
the
door
panel opening
without
removal. The illustrations
on
the
right
show
how
to
remove and service
the
Control Panel assem-
:~~~~~:}--------
-
bly. The
timers
are
different
since
they have
reduced
times
for
fills
and
1less fill
to
accomplish
reduced energy requirements
.•
CONTROL PANEL ASSEMBLY =
TO SERVICE CONTROLS
1. Remove
cover
by
lifting
tab
at each end.
....
.....
GOTAB
2.
SERVICING PUSHBUTTON SWITCH
A. Remove
switch
bracket assembly
B. Remove
the
necessary push
buttons
to
remove
the
mounting
screws.
5
Clean
Design
DISHWASHER •
Some electro-mechanical CleanDesign models
have
Potscrubber
cycle,
and
Wash Heat
Boost
option.
When
the
Potscrubber
pushbutton
is depressed
on
the
control
panel,
contacts
19-20 are closed.
This
set
up
a
circuit
through
timer
switch
contacts
5M-5B
(that
are
closed
during
main
wash)
to
terminal
Hi
on the Cycle Extender
Switch.
From
Hi
the
circuit
inside
the
extender
is
through
a5400 Ohm resistor, and
through
a
normally
closed
set
of
switch
contacts
to
terminal L2,
which
goes
to
the
other
side
of
the
power
supply.
The 5400 Ohm
resistor
heats
up
and causes
the
bi-metal
switch
contacts
H2-L2
to
open. When
this
happens,
the
timer
motor
circuit
is opened,
and
the
resistor
circuit
is
also opened.
When
the
bi-metal
switch
cools
down,
the
switch
contacts
H2-L2 reclose, and the
timer
starts
running
again, and
the
resistor
heats
up
again.
This
action
is repeated
over
and over
until
the
timer
motor
moves
the
cam enough
to
open
up
timer
switch
contacts
5M-5B
that
supply
power
to
Hi.
The GSD1400T is a
full
featured electro-me-
chanical
model
and has Wash Heat
Boost
option
and
Potscrubber
cycle.
During
the main
wash
cycle
the
Wash Heat
Boost
option
oper-
ates when
contacts
17-18 are closed.
This
sets
up
the
circuit
through
timer
switch
contacts
7M-
7B. This
condition
causes
the
extension
of
Potscrubber
cycle by approximately
11
minutes,
and
other
cycles
by
approximately
21
minutes.
6
OM
CYCLE
EXTENDER
SWITCH
TERMINAL
NUMBERS
/
MOLDEDIN
HOUSING
BI
iJ
18
58
IX
IllER
IX
WR
I::-::------(M
I-:I=--+-~::""-----"'"'t"t;1o=-----=-
.01
BOOn
-
lR
IHI
I
7M~
IB
.~
l]4QQnJ
13
20