GELEX G390 Light User manual

GELEX
G390 Light
User’s manual

Dear Customer!
Congratulations with the purchase of the
GELEX GLOBAL GROUP product.
GELEX boats are the result of leading engineering
technologies implementation, integration tests, constant
desire to provide an increased level of comfort, reliability,
safety and excellent performance specifications.
We are thankful for your choice and believe you’ll get
unforgettable impressions using our products and it will be
the constant source of satisfaction in your life.
GELEX GLOBAL GROUP Team

ATTENTION!
Before boat operation, it ‘s important to read the manual to have a
clear vision of the boat construction, its operating parameters and
parts, technical systems, installed equipment, capabilities and
limitations.
Only qualified stuff must perform maintenance or modify your boat for
your safety and boat integrity.
Please note that this manual is not a detailed repair or troubleshooting
guide.
For repairs, upgrades or maintenance, please contact our nearest
dealer or factory. You can find detailed information and our partners‘
contacts on our official website www.gelexglobal.com.
This manual is included with the boat and is given to the new owner
upon sale. All texts, technical specifications and schematic images in
this manual are for guidance only and may differ from the boat you
receive after ordering - as we are constantly working to improve and
modernize our serial product.
The manual contains recommendations for safe driving, but it is not
the purpose of this document to describe all the methods and skills of
safe driving.
We strongly recommend that all boat owners take a boating training
course to gain knowledge of the mental and physical levels required
for safe driving.
This manual is a warranty card and contains information about
warranty package of boat manufacturer.
Please read the warranty terms and conditions carefully.
GELEX G390 Light User’s manual
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THE CONTENT
1. HULL IDENTIFICATION NUMBER……………………….5
2. MANUFACTURER'S PLATE……………………………...6
3. BOAT DESIGN …………………………………………….7
4. BOAT’S TYPES AND MAIN
COMPONENTS………………………………….…………8
5. SPECIFICATIONS ……………………………………..….9
6. BASIC AND ADDITIONAL EQUIPMENT ………………10
7. SWIVEL SEATS INSTALLATION ………………….…...12
8. FUEL SYSTEM ………………………………………..…13
9. BOAT POWER SUPPLY SCHEME……………….........14
10. BOAT OPERATION ………………………………….…..17
11. SAFETY RECOMMENDATIONS ……………………....20
12. BOAT LOADING AND TRANSPORTING ON THE
TRAILER…………………………………………………...22
13. BOAT STORAGE AND MAINTENANCE ……………...23
14. SYSTEM CHECK ………………………………………..25
15. WARRANTY PACKAGE ………………………………..26
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GELEX G390 Light User’s manual

1. HULL IDENTIFICATION NUMBER
All GELEX boats come under a standard ISO 6185 established by the
International Standardization Organization and EU Directive 2013/53 /EU.
Each hull manufactured at our plant is assigned an individual CIN number.
CIN (Craft Identification Number) is the hull identification number of a small
vessel which requirements can be found in ISO 10087 standard.
This number is required for boat registration in appropriate authorities and
other legal acts (selling, disposition of right, etc). CIN number is necessary
for contact the factory for technical service, repairs or warranty handling.
Always indicate the CIN number of your boat, to speed up the resolution of
your questions, when contacting the GELEX GLOBAL GROUP Customer
Support Service.
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GELEX G390 Light User’s manual

2. MANUFACTURER’S PLATE
The manufacturer’s plate is installed on each boat that has a certificate of
conformity, it contains the information about maximum-passengers number,
load capacity and other parameters. The manufacturer’s plate is located on the
stern of the vessel.
Details of the manufacturer's plate:
1 - Ship category (European Directive 2013/53/EU).
2 - MODEL: Commercial name of the model.
3 - The maximum number of persons allowed on board (adults +
children) according to ISO and DIN standards.
4 - The maximum load capacity of the boat, allowed by the manufacturer
and expressed in kilograms and pounds.
5 - The maximum power of the outboard motor, allowed by the
manufacturer for the boat and expressed in kilowatts and
horsepower.
6- The maximum engine weight, allowed by the manufacturer for
the boat and expressed in kilograms.
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GELEX G390 Light User’s manual

3. BOAT DESIGN
The hull is made of high-quality marine aluminum alloy EN AW 5083 H111.
The hull design is open-type. There are two pairs of redans along the
bottom. The keel line is equipped with additional protection.
The boat is painted with gray powder paint (RAL 7011) completely in basic
equipment.
Chromate-free titanium passivation according to the ENVIROX system is
used for aluminum case as additional protection against corrosion.
For additional equipment and rubrail mounting, the boat is equipped with a
powerful box-type gunwale with a double-sided T-slot.
Boat’s internal cavities are filled with buoyancy tank which ensures
unsinkability and additional vessel safety.
In the stern of the vessel there is a self-draining recess and a rigid transom
381 mm / 508 mm height (depending on equipment), on which an outboard
engine is installed (purchased separately).
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BOAT’S TYPES AND MAIN COMPONENTS
Boat GELEX G390 Light general view (with some options):
GELEX G390 Light User’s manual

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1. Under-seat locker-bag (for oars storage) and two folding oars, 2.15 m.
2. Two transom cover (internal –aluminum, external –plastic);
3. Lockers for storing things and accessories (including an anchor
compartment);
4. Drainage system (drain plug);
5. Polyamide mooring cleats;
6. Internal on-board handles;
7. Mounting platforms for the echo sounder sensor;
8. Zinc anodes (additional corrosion protection);
9. Сable tray for the electrical kit;
10. Сable tray under the fuel hose;
11. Inspection hatch;
12. T- slots for fastening movable seats (benches) and additional equipment.
Pic. 1. Main boat’s components
GELEX G390 Light User’s manual
4. BOAT’S TYPES AND MAIN COMPONENTS

5
. SPECIFICATIONS
GELEX G390
Light has the following technical specifications:
Characteristic Parameters
Hull material AlMg 4,5 Mn (5083)
Weight 180 kg
Length 3930 mm
Width 1640 mm
Height 710 mm
Transom height 381 / 510 mm
Maximum engine power 30 НР / 22,1 kW
Recommended engine power 20 НР/ 14,7 kW
Maximum engine weight 60 kg
Maximum engine weight 320 kg
Passangers' number 3
Deadrise on the middle 15°
Deadrise on the transom 12°
Maximum loading draft 250 mm
Sheet thickness 2,5 mm
Bottom thickness 2,5 mm
Boat category EC D
ATTENTION!
The manufacturer reserves the right to make changes to the design
and equipment of boats in order to improve their technical
characteristics without prior notice.
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GELEX G390 Light User’s manual

6. BASIC AND ADDITIONAL EQUIPMENT
BASIC EQUIPMENT GELEX G390 Light:
The basic equipment of the boat includes:
•The hull is completely painted with gray polyester powder paint
(RAL 7011);
•Reinforced bow platform with the possibility of installing
additional equipment n it (anchor winch, electric anchor);
•T-shaped profile for the installation of movable seats, a sofa
and other equipment on both sides of the on-board cockpit niches;
•Insert elements for the rack under the seat - 2 pcs.;
•Hinges of locker covers;
•Stainless locks lockers covers’;
•Rubrail - dark gray PVC profile, fixed in the external T-slot;
•Bow cleat - 1 pc., stern cleat - 2 pcs;
•Internal aluminum transom cover - 1 pc.;
•External plastic transom cover-1 pc;
•Mounting platform for installing the echo sounder sensor on the
transom - 2 pcs;
•Zinc anodes (additional hull corrosion protection) - 2 pcs.;
•Preparation for the electrical package (cable tray);
•Buoyancy blocks according to ISO 6185 standard;
•Drainage system;
•Lockers:
obow self-draining locker-1 pcs,
oboard self-draining locker for things and accessories storage –
3 pcs.;
oanchor compartment - 1 pc,
•Adjustable internal side handles in T-slot - 4 pcs.;
•Keel protection;
• Рolyamide mooring cleats –4 pc,;
•Folding oars with a storage bag - 2 pcs.
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GELEX G390 Light User’s manual

ADDITIONAL EQUIPMENT GELEX G390 Light:
Additional equipment may include:
•Painting the boat hull in a different color, options are available on the
website www.gelexglobal.com or at an authorized dealer.
•Pasting the outer sides with decorative plaid.
•Pasting of the internal surfaces of the cockpit with SeaDeck materials.
•Steering consoles:
oGC01 –side console;
oGC01L –side console with windshield, railing and shelf for things.
•Mechanical steering system:
osteering wheel
ogearbox
ocable
•Removable railing on the gunwale - 4 pcs.
•Aluminum seats with fixation, with the possibility of adjustment along
•the entire length of the cockpit.
•Swivel seats.
•Aft adjustable two-seater sofa-platform GS-03.
•Removable soft seats.
•Electric kit for the central console:
ocontrol panel (shift keys-4 pcs, in reserve –2pcs)
o12 V socket
ofuse set
onavigation lights (green, red)
onavigation lights (white)
omass switch
obattery tray
oautomatic drainage pump
•Under-seat locker-bag
•Rowing set: oar holders - 2 pcs., universal lock - 2 pcs.
•Mesh pocket for small items-4pcs.
• Fishing package: rod holder on inner board – 4 pcs
Borika Fasten system:
oa platform with a universal lock - 2 pcs.
oadditional spinning holder - 2 pcs.
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GELEX G390 Light User’s manual

ouniversal side lock on gunwale - 2 pcs.
omounting platform for the echo sounder installation on the gunwale.
oanchor holder with automatic stop on the gunwale.
• Overall cover.
Updating information on the basic and additional equipment of the boat
Gelex G390 Light can be found on our official Web Site
www.gelexglobal.com.ua or from an authorized dealer.
7. SWIVEL SEATS INSTALLATION
Embedded element’s scheme
This scheme of embedded elements placement on the deck is presented
for the correct positioning of the pillars of the swivel seats during their
installation.
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ATTENTION! If you want to install additional equipment on your
boat, contact an authorized GELEX GLOBAL GROUP dealer or the
manufacturer to get more accurate information what you can do by
yourself and what you shouldn‘t.
ATTENTION! You can run a risk and loose your warranty repair.
It is better to entrust installation of the additional equipment to experts
and to carry out it only according to the schemes-drawings given
below.
GELEX G390 Light User’s manual

8. FUEL SYSTEM
Gelex G390 Light can be equipped with a mobile fuel tank with a capacity of 25
liters. The location of the fuel tank is possible both in the bow locker and in the
under-recessed space.The manufacturer provided special mounting channels for
the fuel tank hose as shown in the picture below.
LOCATION OF THE FUEL TANK IN TWO POSITIONS
Position 1. The fuel tank is placed in the bow locker of the boat.
Place the fuel tank in the nose locker. Pull the fuel hose through the rigging tube,
which is placed under the deck (parallel to the DP line). Then pull the fuel hose
through the rigging tube, which is located on the starboard side in the recess, and
lead it through the seal to the engine. Connect the fuel hose to the fuel supply
fitting to the engine using a stainless clamp. Connect the fuel hose to the fuel
tank.
Position 2. The fuel tank is placed in the recess space.
Position the fuel tank under the recess. Pull the fuel hose through the rigging
tube, which is located on the starboard side in the recess, and lead it through the
seal to the engine. Connect the fuel hose to the fuel supply fitting to the engine
using a stainless clamp. Connect the fuel hose to the fuel tank.
PROCEDURE FOR REFILLING WITH FUEL
1. If the tank is mobile, remove it from the boat before filling.
2. If your outboard requires a mixture of gasoline and oil - follow the engine's
operating instructions to mix the oil with gasoline correctly and obtain the correct
proportions of gasoline and oil.
3. Clean up any spilled fuel thoroughly before returning the tank to the boat.
4. Some portable fuel tanks have vent screws that must be open when the engine
is running - pay attention to this!
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GELEX G390 Light User’s manual

WARNING! If fuel is spilled on painted or decorative surfaces of
the boat during refueling, rinse them with water and wipe the areas with a
dry cloth or paper towel to prevent damage to the decorative coating.
During long-term parking or winter storage indoors, it is forbidden to store
combustible or flammable liquids
9. BOAT POWER SUPPLY SCHEME
The basic configuration of GELEX G390 Light provides for the placement of
special rigging tube in the case for conducting wires and connecting all
elements of the power supply circuit (see pic. below).
*The cable tray of the central console can be installed only if it is available.
Also, all Gelex G390 Light models can be equipped with an electric kit
(see section Additional equipment Gelex G390 Light)
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GELEX G390 Light User’s manual
WARNING! Do not use fuel that contains alcohol in any form or its
derivatives or ethanol. Alcohol and ethanol can damage hoses and fuel
system components, which can lead to dangerous leaks, fire or explosion.

GELEX G390 Light BOAT POWER SUPPLY SCHEME
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GELEX G390 Light User’s manual

#Marking Name Quantity
1
F
1
Fuse
for the horn 1
2
F
2
Bilge
pump fuse 1
3
F
3-F4
Backup
keys fuses 2
4
F
5
Socket
fuse 1
5
F
6
Enclosed
automobile fuse 1
6
XS
1
12
V socket 1
7
SA
1
Key
for horn 1
8
SA
2
Bilge
pump key 1
9
SA
3-SA4
Reserve
key 2
10
EL
1-EL2
Navigation
lights 2
11
EL
3
Parking
top light 1
12
M
1
Bilge
pump 1
13
P
1
Station
1
14
SB
Earthing
device 1
15
GB
*
Battery 1
LIST OF ELEMENTS OF ELECTRICAL SCHEME BOAT
WITH CONSOLE GS-01
ATTENTION! We do not advise you to make any changes to the
boat's standard electrical circuit yourself. If this happens, the
manufacturer removes responsibility for its further functioning. To carry
out such work, we advise you to contact the nearest authorized dealer of
the company or the manufacturing plant. Depending on the power of the
engine installed on the boat, as well as other additional equipment
(electric anchor winch, electric motor, navigation equipment, echo
sounders, etc.) - choose only the appropriate type, size and capacity of
batteries, as well as the appropriate size of wires for their connection.
ATTENTION! Charge batteries and maintain them in a timely
manner, do not store and operate the boat with discharged energy carriers.
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* Battery sold separately
GELEX G390 Light User’s manual

10. BOAT OPERATION
Before leaving the shore or pier - follow these steps:
•Check engine operation and vessel equipment (bilge pump, navigation lights,
echo sounder, navigation equipment and radio station) one more time if this
equipment is installed.
•Check steering: turn the rudder until it is fully locked clockwise and
counterclockwise to allow the boat moving free.
•Inform a responsible friend or relative about your intended water trip. If you
return or change anything in these plans, inform these persons again - in
order to avoid unnecessary misunderstandings and anxiety of people who
care about you.
•Make sure all passengers are wearing life jackets and seated.
•Be sure that your health allows you to make this journey. Never take alcohol,
drugs or even prescription drugs before or during the trip. Your illness,
inattention or vice versa great excitement can lead to an accident or injury
you or your passengers!
• Make sure that all your things inside the boat (bags, clothes, bottled water,
fishing tackle, etc.) are properly fixed in the appropriate places, and after the
start they will not move in the cockpit to disturb you, and wont fall overboard.
ATTENTION! REMEMBER, during the movement it is
forbidden to stand in a boat or move in a boat in any direction!
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Using the boat in unfavourable
conditions or beyond the design
restrictions may affect to its condition
and cause the warranty loss. To
operate the boat you need Vessel
Driving License, certain knowledge,
skills and experience. After training at
special courses you сan get it. About
the enrollment for such сourses and the
training conditions you can find out in
your city or from the nearest authorized
GELEX GLOBAL GROUP dealer.
Before your first boat trip, you should
make sure that the boat is ready to
launch, all systems are working
properly, and weather conditions do not
pose a threat to travel (get a reliable
weather forecast from several sources).
GELEX G390 Light User’s manual

•Try to concentrate the load in the boat as evenly and low as it’s possible. In
the cockpit place things so they don’t move and slip when your boat is
moving. Do not exceed the maximum load capacity loading the boat.
After completing all checks - you are ready to go out on the water. Remember
that the boat has no brakes, it stops only by inertia as soon as it decreases. It is
also possible to brake the engine at low speed (no more 10 km / h) - including
reverse. Be sure that the steering wheel is not turned to the extreme position, to
the left or right, such an extreme maneuver can be very dangerous and lead to
a dangerous transverse trim.
All maneuvers must be foreseen by you, with no sudden and quick movements
unless the situation requires it.
Remember that water is an aggressive environment and it does not forgive any
mistakes.
After moving away from the shore or pier take some time to learn maneuvering
and get used to the size of your boat, its capabilities and features.
Practice turns at low speed, moving forward and backward, stopping the boat,
and you need also practice mooring.
Basic maneuvering principles
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GELEX G390 Light User’s manual

Proper mooring requires
preparation. Consider the wind and
the speed/direction of the current -
these have a big impact on the
movement of the boat as a whole,
especially when mooring or docking
maneuvers. In strong winds and
waves, try to move against them for
a safer and more predictable
mooring. Make sure you have
enough mooring equipment that is
properly stacked and ready to use.
Your dealer is the best source of
information about the amount and
type of equipment you need to have.
Optimum engine performance is fuel
economy and efficiency of the boat
in general. We advise you to
determine your optimal mode and cruising speed of the boat as soon as
possible for optimal use. Mostly, out-board engines provide the best fuel
economy around 4000-5000 rpm, try to use the engine in this range during your
trips to any distances. Boat loading also effects on fuel economy, so do not fill
the boat with unnecessary things. The speed is affected by the diameter and
screw pitch. Diameter is applied to the circle, which is described by the outer
edges of the blades, the unit of measurement - inches. Screw pitch is the
distance that the screw travels in the axial direction in one revolution.
For example, a screw with a 21 inches step moves 21 inches through the water
when rotated 360 degrees. Under the influence of pressure and sliding of the
blade angle, the screw can not move further than about 90%, depending on the
number of steps, usually it does not exceed 80-85%.
The screw must not show significant damage, excessive deformation, or any
distortion that alters the original design. Operation of a boat with a damaged
screw reduces its maximum speed, increases fuel consumption, creates
unpleasant vibrations, and this in turn accelerates the wear of rotating and
piston engine parts and can lead to loss of boat controllability.
Аdjusting the tilt of the engine
for maximum performance
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!A damaged screw must
be replaced as soon as
possible with a suitable one
and in working order!
GELEX G390 Light User’s manual