Gems Sensors Warrick 2800 Series Owner's manual

Warrick®Series 2800 Seal Leakage Detector
Installation and Operation Bulletin
P/N 100504-1
Rev. B
This bulletin should be used by experienced personnel as a guide to the installation of Series 2800 controls. Selection or
installation of equipment should always be accompanied by competent technical assistance. We encourage you to
contact Gems Sensors Inc. or its representative if further information is required.
Specifications
Contact Design: 2PST and 3PST bridge type double break in
all possible combinations of normally open and normally
closed. Fully enclosed. Buttons are 1/4 inch diameter silver
cadmium oxide.
Contact Rating: 16A @ 115 VAC, 8A @ 230VAC, 1 H.P. @
115, 230 VAC
Mode of Operation: Direct only. Contacts assume normal
position with open circuit.
Supply Voltage: 115, 230, 406 or 575 VAC models: +10% -
15%, 50/60 Hz
Supply Current: Relay energized 4.4 VA
Secondary Circuit: 500 VAC on probes, 6 VA with short
circuited electrode circuit
Sensitivity: 20K Ohms/cm (150’ maximum distance between
control and probes).
Temperature: -40° to 150°, ambient
Terminals: Size 8 pan head screws with wire clamping plate
for use with captivated wires or a maximum of 1-#12 AWG/2-
#14 AWG uncaptivated wires. Numbered 1 to 10 for identifica-
tion. Located on front of control assembly for accessibility.
Listings: UL limit control recognized (353) on open type
controls only.
General
The Type 2800 is a conductance-actuated control for detection
of moisture in the oil chamber of a submersible motor. It is
used as a warning device to indicate a seal leakage and to
signal the need for preventative maintenance.
Installation
Mount the control or enclosure vertically on wall or other solid
structure, with the transformer on the left-hand side. Wire
Series 2800 as indicated on drawing. Terminals on the control
are numbered and are in the same relative position as shown
on the wiring diagram. Terminal pair 1 and 2 must be continu-
ously energized from an AC supply line of electrical character-
istics shown on the data plate. Contacts 3-4, 5-6 and 7-8 are
available for load duty and, if required, must be wired in series
with the load device(s) and load. Terminals 9 and 10 connect
to the moisture sensing probes in the motor marked W1 and
W2 via cable provided with the motor.
Caution: Probe Sensing circuit, terminals 9 and 10, have 500
VAC, 12mA. This high voltage has minimal amperage, but can
cause significant shocking.
Operation
Normally the oil surrounding the probes is nonconductive and
the control will be de-energized. An influx of moisture past the
outer seal and into the oil reservoir will change the conductivity
of the oil and cause the relay to energize. Note that the
moisture may not cause this change in conductivity until
motor is running and the moisture becomes emulsified
Operation (Cont.)
with the oil. Load contacts 3-4, 5-6 and 7-8 will change from
their normally open or normally closed position when the control
energizes. Test Procedure
A normally closed push-button and neon indicating lamp are
provided as part of the control for testing the moisture sensing
components. The motor manufacturer has provided a 330,000-
ohm resistor across the probes inside the motor to complete the
test. When the test push-button is depressed, the neon
indicating lamp will be illuminated to indicate:
A. Power is supplied to the control
B. The control is operative
C. Wiring to the moisture-sensing probes in the
motor are intact
This check does not simulate a seal leakage.
To simulate a seal leakage the following test should be
done. Caution: Voltage will be present at all terminals on the
control when this test is being made:
Remove the enclosure cover and momentarily place an insu-
lated jumper (or 20K ohm resistor) across terminals 9 and 10
on the control. The control should energize, simulating a leak
condition.
Wire control per drawing, following NEC and local codes. Use
appropriately sized spade terminals when wiring.
Ordering Information
Model 2800 X X X Moisture Detectors
Basic Model of Moisture Relays
Supply Voltage
1) 115 VAC
2) 230 VAC
4) 460 VAC
5) 575 VAC
Contact Configuration
C) 2 N.O. & 0 N.C.
D) 1 N.O. & 1 N.C.
E) 0 N.O. & 2 N.C.
F) 3 N.O. & 0 N.C.
G) 2 N.O. & 1 N.C.
H) 1 N.O. & 2 N.C.
J) 0 N.O. & 3 N.C.
Enclosure Type
0) Open - No Enclosure
1) NEMA 1
4) NEMA 4
Gems Sensors Inc.
One Cowles Road
Plainville, CT 06062-1198
Tel: [phone]
Fax: [phone]
Wiring Diagrams
Notes:
1. Resistor internal to the submersible motor (330K ohms)
2. Dashed lines represent field connections
3. Open version only is UL recognized (UL 353 File: MP1430)

Dimensional Drawing
(Nema 4 - Weather Proof) Dimensional Drawing
(Nema 1 - General Purpose)