Generac Power Systems PP5000T User manual

Portable Generator Owner’s Manual
DANGER! This generator is designed for outdoor use only. Never use this generator inside any building
or enclosure including the generator compartment of a recreational vehicle (RV). Carbon monoxide
poisoning, fire and/or an explosion may result. No user performed modifications, including venting of
exhaust and/or cooling ventilation, ill eliminate the danger. Al ays have at least t o feet of clearance on
all sides of the generator even hile operating the unit outdoors.
DANGER! ou must isolate the generator from the electric utility by opening the electrical systems main
circuit breaker or main s itch if this unit is used for backup po er. Failure to isolate the generator from
the power utility may result in injury or death to electric utility workers and damage to the generator
due to a backfeed of electrical energy.
The Emission Control System for this generator is arranted for standards set by the
Environmental Protection Agency. For arranty information refer to the engine o ners manual.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follo this symbol to avoid possible injury or death.
Visit our Generac ebsite: www.generac-portables.com
Model No. 13060 (5000 Watt AC Generator) Manual No. B4226 Revision 2 (6/29/2000)
Problems?
Questions?
Before taking your unit
back to the store,
call the generator
helpline at
1-800-270-1408
M-F 8-5 CT
PP5000T

Generac Portable Products PP5000T Generator
2
EQUIPMENT DESCRIPTION
This generator is an engine-driven, revolving field,
alternating current (AC) generator. It as designed to
supply electrical po er for operating compatible
electrical lighting, appliances, tool and motor loads.
This manual contains information for a generator that
operates 120 and/or 240 Volt, single phase, 60 Hz
devices that require up to 5,000 atts (5.0 kW) of
po er that pull up to 41.7 Amps at 120 Volts or
20.8 Amps at 240 Volts.
CAUTION! Do Not exceed the generators
attage/amperage capacity. Add up the rated
atts of all devices you are connecting to
generator receptacles at one time. This total
should not be greater than 5,000 atts. In most
cases rated atts of the electrical device can be
found on the device nameplate. If the device
nameplate gives only volts and amps, multiply
volts times amps to obtain atts (volts X amps =
atts).
The 5,000 att generator has the follo ing features:
 120/240 Volt, 20 Amp locking type receptacle and a
120 Volt, 30 Amp locking type receptacle.
 120 Volt, 20 Amp duplex receptacles.
 Lo Oil Shutdo n: Automatically shuts do n the
engine if oil drops belo safe operation level.
 Five gallon overhead fuel tank ith fuel gauge.
 The generators revolving field is driven at about
3600 rpm by a Techumseh 10 h.p. engine.
WARNING! Do Not tamper ith engine
governed speed. High operating speeds are
dangerous and increase risk of personal injury
or damage to equipment. The generator
supplies correct rated frequency and voltage
only hen running at proper governed speed.
Incorrect frequency and/or voltage can damage
some connected electrical loads. Operating at
excessively lo speeds imposes a heavy load.
When adequate engine po er is not available
engine life may be shortened.
SAFET RULES
This generator set as designed and manufactured
for specific applications. Do Not attempt to modify the
unit or use it for any application it as not designed
for. If you have any questions about your generators
application, ask your Dealer or consult the factory.
The manufacturer could not possibly anticipate every
circumstance that might involve a hazard. For that
reason arnings in the manual and arnings on tags
or decals affixed to the unit are not all-inclusive. If you
intend to handle, operate or service the unit by a
procedure or method not specifically recommended by
the manufacturer, first make sure that such a
procedure or method ill not render this equipment
unsafe or pose a threat to you and others.
Read this manual carefully and become familiar
with your generator set. Know its applications, its
limitations and any hazards involved.
 The generator produces a very po erful voltage that
can cause extremely dangerous electrical shock.
Avoid contact ith bare ires, terminals, etc. Never
permit an unqualified person to operate or service
the generator.
Never handle any kind of electrical cord or device
hile standing in ater, hile barefoot or hile
hands or feet are et. Dangerous electrical shock
may result.
 The National Electric Code requires the frame and
external electrically conductive parts of the
generator be properly connected to an approved
earth ground. Local electrical codes may also
require proper grounding of the generator. Consult
ith a local electrician for grounding requirements in
your area.
 Use a ground fault circuit interrupter in any damp or
highly conductive area (such as metal decking or
steel ork).
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
WARNING:

Generac Portable Products PP5000T Generator
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Do Not use orn, bare, frayed or other ise
damaged electrical cord sets ith the generator.
Using a defective cord set may result in electrical
shock or damage to equipment and/or property.
 Operate unit only on level surfaces and here it ill
not be exposed to excessive moisture, dirt, dust or
corrosive vapors.
 Gasoline is highly FLAMMABLE and its vapors are
EXPLOSIVE. Do Not permit smoking, open flames,
sparks or heat in the vicinity hile handling gasoline.
Avoid spilling gasoline on a hot engine. Comply ith
all la s regulating storage and handling of gasoline.
Do Not overfill the fuel tank. Al ays allo room for
fuel expansion. If tank is overfilled, fuel can overflo
onto a hot engine and cause FIRE or EXPLOSION.
Never store a generator ith fuel in the tank here
gasoline vapors might reach an open flame, spark or
pilot light (as on a furnace, ater heater, clothes
dryer). FIRE or an EXPLOSION may result.
 Generator exhaust gases contain DEADLY carbon
monoxide gas. This dangerous gas, if breathed in
sufficient concentrations, can cause
unconsciousness or even death. Operate this
equipment only in the open air here adequate
ventilation is available.
 The unit requires an adequate flo of cooling air for
its continued proper operation. Never operate the
unit inside any room or enclosure here the free
flo of cooling air into and out of the unit might be
obstructed. Allo at least 2 feet of clearance on all
sides of generator or you could damage the unit.
Read Cold Weather Operation on page 8.
 Allo at least 2 feet of clearance on all sides of
generator, even hile operating unit outdoors, or
you could damage the unit.
Never start, or stop, the engine-generator ith
electrical loads connected to receptacles ith the
connected devices turned ON. Start the engine and
let it stabilize before connecting any electrical loads.
Disconnect all electrical loads before shutting do n
the generator.
Do Not insert any object through cooling slots of the
engine-generator. You could damage the unit or
injure yourself.
 Never operate the generator:
in rain; in any enclosed compartment; hen
connected electrical devices overheat; if electrical
output is lost; if engine or generator sparks; if flame
or smoke is observed hile unit is running; if unit
vibrates excessively.
GROUNDING THE
GENERATOR
The National Electrical Code requires that the frame
and external electrically conductive parts of this
generator be properly connected to an approved earth
ground. Local electrical codes may also require proper
grounding of the unit. For that purpose, a
GROUNDING WING NUT is provided on the
generator end (Figure 1).
Generally, connecting a No. 12 AWG (American Wire
Gauge) stranded copper ire to the grounding ing
nut and to an earthdriven copper or brass grounding
rod (electrode) provides adequate protection against
electrical shock. Be careful to keep the grounding ire
attached after connecting the stranded copper ire.
Ho ever, local codes may vary idely. Consult ith a
local electrician for grounding requirements in your
area.
Properly grounding the generator helps prevent
electrical shock if a ground fault condition exists in the
generator or in connected electrical devices. Proper
grounding also helps dissipate static electricity, hich
often builds up in ungrounded devices.
Figure 1  Grounding Wing Nut
Grounding Wing Nut

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120 Volt AC, 20 Amp Duplex Receptacle  May
be used to supply electrical po er for the operation
of 120 Volt AC, 20 Amp, single phase, 60 Hz
electrical lighting, appliance, tool and motor loads.
120 Volt AC, 30 Amp Receptacle  May be used to
supply electrical po er for the operation of 120 Volt
AC, 30 Amp, single phase, 60 Hz electrical lighting,
appliance, tool and motor loads.
120/240 Volt AC, 20 Amp Receptacle  May be
used to supply electrical po er for the operation of
120 and/or 240 Volt AC, 20 Amp, single phase,
60 Hz electrical lighting, appliance, tool and motor
loads.
Circuit Breakers (AC)  Each receptacle is
provided ith a circuit breaker to protect the
generator against electrical overload. Breakers are
"push to reset" type.
Engine Control Switch  Puts engine in starting
mode/Shuts off a running engine.
Fuel Shut Off Valve  Controls fuel supply to
engine.
Fuel Tank  Capacity of 5 U.S. gallons (19 liters).
Grounding Wing Nut  Provides a tie-point for
connecting the generator frame to earth ground.
KNOW OUR GENERATOR
Read this owners manual and safety rules before operating your generator.
Compare the illustrations ith your generator, to familiarize yourself ith the locations of various controls and
adjustments. Save this manual for future reference.
Circuit Breakers (AC)
Fuel Tank
120 Volt, 30 Amp,
AC Receptacle
Engine Control
S itch
120/240 Volt, 20 Amp,
AC Receptacle
120 Volt, 20 Amp, AC
Duplex Receptacles
Grounding Wing Nut
Fuel ShutOff
Valve

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INSTALL WHEEL KIT
To install your wheel kit you need the following
tools:
 15/16" box, open end, or socket rench
 T o 13 mm box, open end, or socket renches
Install Wheel Kit as follows: (See Figure 2)
 Place the bottom of the generator cradle on a flat,
even surface.
 Place axle stud through heel retainer on cradle
frame.
 Use 15/16 rench to secure the axle stud to frame
ith 5/8-18 jam nut.
 Install the other axle stud in the same manner.
NOTE: Be sure to install the heel ith raised hub
inboard.
 Tip unit and install the heel.
 Retain heel on axle stud ith a flat asher and
retaining pin. Install other heel on remaining axle
stud in the same manner.
 Remove t o front nuts and lock ashers from
vibration mount ith 13 mm rench. Use these nuts
to attach the support leg.
 Center the lifting handle on generator end of cradle,
as sho n. Attach the handle using t o 13 mm
renches ith t o capscre s and t o hex nuts.
Figure 2  Install Wheel Kit
Capscre
Handle
Axle Stud
Washer
Jam Nut Wheel
Retaining Pin
Grip
Support Leg Use Existing Fasteners
to Secure Support Leg
Nut

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BEFORE STARTING ENGINE
Add Oil
WARNING! Any attempt to crank or start the
engine before it has been properly filled ith the
recommended oil may result in an engine
failure.
To fill your engine with oil:
 Place generator on a level surface.
 Clean area around oil fill and remove oil fill cap.
 Select the oil's viscosity grade and fill engine ith oil
follo ing the instructions given in the engine o ners
manual. Do Not overfill!
 Install oil fill cap.
NOTE: The generators revolving field rides on a pre-
lubricated and sealed ball bearing that requires no
additional lubrication for the life of the bearing.
Add Gasoline
DANGER! Explosion Hazard! Never fill fuel
tank indoors. Never fill fuel tank hen engine is
running or hot. Do Not light a cigarette or smoke
hen filling the fuel tank.
WARNING! Do Not overfill the fuel tank.
Al ays allo room for fuel expansion.
 Use regular UNLEADED gasoline ith the
Generator engine. Do Not use premium gasoline.
Do Not mix oil ith gasoline.
 Clean area around fuel fill cap, remove cap.
 Add unleaded regular gasoline, slo ly to fuel tank.
Be careful not to overfill. Allo about 1/2" of tank
space for fuel expansion (Figure 3).
 Install fuel cap and ipe up any spilled gasoline.
IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts such as the
carburetor, fuel filter, fuel hose or tank during storage.
Also, experience indicates that alcohol-blended fuels
(called gasohol, ethanol or methanol) can attract
moisture hich leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine hile in storage.
To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. See
Storage on page 11. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
Figure 3  Fill Tank ith Fuel

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OPERATING THE
GENERATOR
CAUTION! Never start or stop the engine ith
electrical loads connected to the receptacles
AND ith the connected devices turned ON.
Starting the Engine
DANGER! Breathing Hazard! Never run
engine indoors or in enclosed poorly ventilated
areas. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
WARNING! Burn Hazard! Temperature of
muffler and nearby areas may exceed 150°F
(65°C). Avoid these areas.
 Unplug all electrical loads from generator
receptacles before starting the engine.
 Make sure the unit is in a level position.
 Open the fuel shutoff valve.
 Move the choke lever to the Full choke position
(Figure 4).
 Set the engine control s itch to the On () position
(Figure 5).
 The engine on your unit is equipped ith a Climate
Controlsystem. Use as described belo ;
 Above 32°F, turn the air cleaner clock ise until it
stops. Make sure the arro on the top of the
engine aligns ith the sun symbol on the air
cleaner cover (Figure 5).
 At or below 32°F, turn the air cleaner
counterclock ise until it stops. Make sure the
arro on the top of the engine aligns ith the
sno flake symbol on the air cleaner cover
(Figure 6).
Figure 4  Choke Positions
Full Choke Position No Choke
Position
Figure 5  Air Cleaner Position Above 32°F
Figure 6  Air Cleaner Position At or Belo 32°F
Engine
Control
S itch

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 Grasp starter grip and pull slo ly until you feel some
resistance. Then pull cord out ith rapid full arm
stroke. Let rope return slo ly. Do Not let rope snap
back against starter.
 When engine starts, move choke lever to Half
choke position until the engine runs smoothly and
then to No choke position. If engine falters, move
choke lever to Half choke position until the engine
runs smoothly and then to No choke position.
NOTE: If engine fails to start after 3 pulls, move the
choke lever to No choke position and pull starter
rope again.
NOTE: If the engine fails to start after three (3) pulls,
check for proper oil level in crankcase. Unit is
equipped ith a lo oil shutdo n system.
NOTE: If engine fires, but does not continue to run,
move choke lever to Full choke position and repeat
starting instructions.
Connecting Electrical Loads
 Let engine stabilize and arm up for a fe minutes
after starting.
 Plug in and turn on the desired 120 and/or 240 Volt
AC, single phase, 60 Hertz electrical loads.
Do Not connect 240 Volt loads to the 120 Volt
duplex receptacles.
Do Not connect 3phase loads to the generator.
Do Not connect 50 Hz loads to the generator.
DO NOT OVERLOAD THE GENERATOR. Add up
the rated atts (or amps) of all loads to be
connected at one time. This total should not be
greater than the rated attage/amperage capacity of
the generator. See Dont Overload the Generator
on page 10.
Stopping the Engine
 Unplug all electrical loads from generator panel
receptacles. Never start or stop engine ith
electrical devices plugged in and turned on.
 Let engine run at no-load for several minutes to
stabilize the internal temperatures of engine and
generator.
 Move engine control s itch to Off (o) position.
 Close the fuel shutoff valve.
COLD WEATHER
OPERATION
Under certain eather conditions (temperatures belo
40°F [4°C] and a high de point), your Generac
generator may experience icing of the carburetor
and/or the crankcase breather system.
In an emergency, use the original shipping box as a
temporary shelter:
 Cut off all flaps
 Cut out one of the long sides of the box to expose
exhaust side of unit. Ensure a minimum of t o feet
clearance bet een open side of box and nearest
object.
 Cut appropriate slots to access receptacles of unit.
 Start unit, then place box over it.
IMPORTANT: Remove shelter hen temperature is
above 40°F [4°C].
For a more permanent shelter, build a structure that
ill enclose three sides and the top of the generator:
 Make sure entire muffler-side of generator is
exposed, as sho n in Figure 7. Please note that the
unit sho n in this figure is a typical unit and may not
exactly portray your unit.
Figure 7  Temporary Cold Weather Shelter
Wind

Generac Portable Products PP5000T Generator
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 Ensure a minimum of t o feet clearance bet een
open side of box and nearest object.
 Face exposed end a ay from ind and elements.
 Enclosure should hold enough heat created by the
generator to prevent icing.
DANGER! Carbon Monoxide Hazard! Never
run unit indoors. Do Not enclose generator any
more than sho n. Remove shelter hen
temperatures are above 40°F [4°C].
RECEPTACLES
120 Volt, Duplex Receptacles
Each of these receptacles (Figure 8) are protected
against overload by 20 Amp push-to-reset type circuit
breakers.
Use each receptacle to operate 120 Volt AC, 60 Hz,
single phase loads at 20 Amps of current.
120/240 Volt, 20 Amp Locking
Receptacle
Use a NEMA L14-20 plug ith this receptacle.
Connect a 4- ire cord set rated for 250 Volts at 20 AC
Amps (or greater) to the plug (Figure 9). You can use
the same 4- ire cord if you plan only to run a 120 Volt
load.
Use this receptacle to operate 120 Volt or 240 Volt
AC, 60 Hz, single phase loads at 20 Amps. This outlet
is protected by a 20 Amp push-to-reset circuit breaker.
120 Volt, 30 Amp Locking
Receptacle
Use a NEMA L5-30 plug ith this receptacle. Connect
a 3- ire cord set rated for 125 Volts at 30 AC Amps to
the plug (Figure 10).
Use this receptacle to operate 120 Volt AC, 60 Hz,
single phase loads requiring up to 3,600 atts
(3.6 kW) of po er at 30 AC Amps. The outlet is
protected by a 30 Amp push-to-reset circuit breaker.
Figure 8  120 Volt, 20 Amp Duplex Receptacle
Figure 10  120 Volt, 30 Amp Locking Receptacle
Figure 9  120/240 Volt, 20 Amp Locking Receptacle

Generac Portable Products PP5000T Generator
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DONT OVERLOAD THE
GENERATOR
Overloading a generator in excess of its rated attage
capacity can result in damage to the generator and/or
connected electrical devices. Observe the follo ing, to
prevent overloading the unit:
 Add up the total attage of all electrical devices to
be connected at one time. This total should NOT be
greater than the generators attage capacity.
 The rated attage of lights can be taken from light
bulbs. The rated attage of tools, appliances and
motors can usually be found on a data plate or
decal affixed to the device.
 If the appliance, tool or motor does not give attage,
multiply 120 Volts times ampere rating to determine
atts (volts x amps = atts).
 Some electric motors, such as induction types,
require about three times more atts of po er for
starting than for running. This surge of po er lasts
for only a fe seconds hen starting such motors.
Be sure you allo for this high starting attage
hen selecting electrical devices to connect to your
generator. First figure the atts needed to start the
largest motor. Add to that figure the running atts of
all other connected loads.
 Items in the attage reference guide (Figure 11) are
provided to help you to determine ho many items
the generator can operate at one time.
Recreational/Home Uses
Tool/Appliance...................................................Watts
AM/FM clock radio....................................................50
Light bulb................................................................100
Fan .........................................................................200
20" color TV............................................................400
*Deep freezer .........................................................500
Personal computer and 15" monitor .......................800
*1/3 hp furnace fan blo er......................................800
Micro ave oven......................................................800
*18 cu ft refrigerator................................................800
Sump pump ..........................................................1000
Electric skillet........................................................1250
*½ hp ater ell pump .........................................1400
*12,000 Btu indo air conditioner ......................1400
Space heater ........................................................1800
Electric ater heater.............................................4000
Professional/Contractor Uses
Tool/Appliance...................................................Watts
*1/3 hp airless sprayer............................................600
3/8" hammer drill.....................................................600
Variable speed Sa zall®........................................960
½" po er drill........................................................1000
Quartz-halogen ork light.....................................1000
Belt sander ...........................................................1200
7 ¼" circular sa ..................................................1500
7 ¼" orm drive sa ............................................1600
*1½ hp air compressor .........................................1800
*10" po er miter sa ............................................1800
6" bench grinder ...................................................1800
*6" table planer .....................................................1800
*10" table/radial arm sa ......................................2000
Wire feed elder...................................................2400
* allo 3 times listed atts for starting this device
Figure 11  Wattage Reference Guide

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SPECIFICATIONS
Maximum Surge Watts . . . . . . . . . . . . . .6,250 atts
Continuous Wattage Capacity . . . . . . . . .5,000 atts
Po er Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
Rated Maximum Continuous Load Current
At 120 Volts . . . . . . . . . . . . . . . . . . . . .41.7 Amps
At 240 Volts . . . . . . . . . . . . . . . . . . . . .20.8 Amps
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-phase
Rated Frequency . . . . . . . . . . . . . . . . . . . . .60 Hertz
Fuel Tank Capacity . . . . . . . . . . . . . . .5 U.S. gallons
GENERAL MAINTENANCE
RECOMMENDATIONS
The O ner/Operator is responsible for making sure
that all periodic maintenance tasks are completed on a
timely basis; that all discrepancies are corrected; and
that the unit is kept clean and properly stored. Never
operate a damaged or defective generator.
Engine Maintenance
See engine manual for instructions.
Generator Maintenance
Generator maintenance consists of keeping the unit
clean and dry. Operate and store the unit in a clean
dry environment here it ill not be exposed to
excessive dust, dirt, moisture or any corrosive vapors.
Cooling air slots in the generator must not become
clogged ith sno , leaves or any other foreign
material.
NOTE: Do Not use a garden hose to clean generator.
Water can enter engine fuel system and cause
problems. In addition, if ater enters generator
through cooling air slots, some of the ater ill be
retained in voids and cracks of the rotor and stator
inding insulation. Water and dirt buildup on the
generator internal indings ill eventually decrease
the insulation resistance of these indings.
To Clean the Generator
 Use a damp cloth to ipe exterior surfaces clean.
 Soft, bristle brush may be used to loosen caked on
dirt or oil.
 A vacuum cleaner may be used to pick up loose dirt
and debris.
 Lo pressure air (not to exceed 25 psi) may be
used to blo a ay dirt. Inspect cooling air slots and
opening on generator. These openings must be kept
clean and unobstructed.
STORAGE INSTRUCTIONS
The generator should be started at least once every
seven days and allo ed to run at least 30 minutes. If
this cannot be done and you must store the unit for
more than 30 days, use the follo ing guidelines to
prepare it for storage.
Generator Storage
 Clean the generator as outlined in To Clean the
Generator.
 Check that cooling air slots and openings on
generator are open and unobstructed.
DANGER! Storage covers can be flammable.
Do Not place a storage cover over a hot
generator. Let the unit cool for a sufficient time
before placing the cover on the unit.
Engine Storage
See engine o ners manual for instructions.
Other Storage Tips
Do Not store gasoline from one season to another.
 Replace your gasoline can if it starts to rust. Rust
and/or dirt in a gasoline can cause problems hen
you use contaminated fuel ith this unit.
 Store in clean and dry area.

Generac Portable Products PP5000T Generator
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TROUBLESHOOTING
Problem Cause Solution
Engine is running, but
no AC output is
available.
1. Circuit breaker is open.
2. Poor connection or defective cord set.
3. Connected device is bad.
4. Fault in generator.
1. Reset circuit breaker.
2. Check and repair.
3. Connect another device that is in
good condition.
4. Contact Tecumseh service facility.
Engine runs good but
bogs down when loads
are connected.
1. Short circuit in a connected load.
2. Generator is overloaded.
3. Engine speed is too slo .
4. Shorted generator circuit.
1. Disconnect shorted electrical load.
2. See Dont Overload the Generator
on page 10.
3. Contact Tecumseh service facility.
4. Contact Generac service facility.
Engine will not start; or
starts and runs rough.
1. On/Off s itch set to Off (o).
2. Dirty air cleaner.
3. Out of gasoline.
4. Stale gasoline.
5. Spark plug ire not connected to
spark plug.
6. Bad spark plug.
7. Water in gasoline.
8. Overchoking.
9. Lo oil level.
10. Excessively rich fuel mixture.
11. Intake valve stuck open or closed.
12. Engine has lost compression.
1. Set s itch to On ().
2. Clean or replace air cleaner.
3. Fill fuel tank.
4. Drain gas tank and fill ith fresh
fuel.
5. Connect ire to spark plug.
6. Replace spark plug.
7. Drain gas tank; fill ith fresh fuel.
8. Put choke lever to no choke
position.
9. Fill crankcase to proper level.
10. Contact Tecumseh service facility.
11. Contact Tecumseh service facility.
12. Contact Tecumseh service facility.
Engine shuts down
during operation.
1. Out of gasoline.
2. Lo oil level.
3. Fault in engine.
1. Fill fuel tank.
2. Fill crankcase to proper level.
3. Contact Tecumseh service facility.
Engine lacks power.
1. Load is too high.
2. Dirty air filter.
3. Engine needs to be serviced.
1. See Dont Overload the Generator
on page 10.
2. Replace air filter.
3. Contact Tecumseh service facility.
Engine hunts or
falters.
1. Choke is opened too soon.
2. Carburetor is running too rich or too
lean.
1. Move choke to half ay position till
engine runs smoothly.
2. Contact Tecumseh service facility.

Generac Portable Products PP5000T Generator
13
ELECTRICAL SCHEMATIC

Generac Portable Products PP5000T Generator
14
WIRING DIAGRAM

Generac Portable Products PP5000T Generator
15
Item Part # Qty. Description
1 87005A 2 PIN, Retaining
2 87280 2 WHEEL, 8" Diameter
3 93728 2 STUD, Axle
4 94222Q 2 JAM NUT, Lock 5/8" - 18
5 49808 2 WASHER, Flat
6 94034 1 LEG, Mounting
8 B84910 1 HANDLE, Lifting
9 75928 1 GRIP, Handle
10 39287 2 HHCS, M8 - 1.25 x 45
11 52858 2 NUT, Locking Hex M8 - 1.25
EXPLODED VIEW  WHEEL KIT

Generac Portable Products PP5000T Generator
16
EXPLODED VIEW  GENERATOR

Generac Portable Products PP5000T Generator
17
EXPLODED VIEW  GENERATOR
Item Part # Qty. Description
1 NSP 1 ENGINE
2 66825B 1 CARRIER, Rear Bearing
3 91825 1 ASSEMBLY, Brush & Bridge
Rectifier
4 66365D 1 ADAPTER, Housing
6 86307 4 SCREW, Hex Hd 5/16-24 x
3/4 Sems
7 74716J 1 ASSEMBLY, Rotor
8 65791 1 BEARING
9 96796 1 WASHER, Special
10 75431 1 BOLT, Rotor
11 B91859J 1 ASSEMBLY, Stator
12 81917 1 PIN, Roll M4 x 10
13 86308C 4 BOLT, Stator
14 22769 1 WASHER, Shakeproof Int #10
15 B4225 1 DECAL, PP5000T
16 70642 2 MOUNT, Vibration - 45°
17 B4871 1 COVER, Bearing Carrier
18 52858 6 LOCK NUT, M8-1.25 Flange
19 76222 2 PPHMS, M8-1.25 x 40 mm
20 14353621 1 WIRE, Ground
21 82881 3 WASHER, Internal Lock
22 86292 1 SCREW, #10 Self Drilling x
3/4"
23 38150 6 WASHER, #8 Flat
24 23365 6 WASHER, Lock Serrated #8
25 68740 1 FILTER, Fuel
26 B84324 1 SHIELD, Heat
27 92982 1 DECAL, Danger
28 77374 1 TANK, Gas Plastic 5 Gal.
29 93826 1 DECAL, Operating
Instructions
30 78831B 4 CAPSCW., Hex Hd. M6 x 60
Item Part # Qty. Description
31 94834 1 CAP, ith Fuel Gauge
32 77395 4 NUT, Hex Lock - M6
33 78299 1 BUSHING, Plastic Tank
34 80270 1 VALVE, Plastic Tank
35 81897 1 PANEL, Control
36 81919 1 PANEL, Control Back Plastic
37 68868 1 OUTLET,120 Volt 30 Amp
Locking
38 68867 1 OUTLET, 120/240 Locking
39 68759 1 OUTLET, 120 Volt 20 Amp
Duplex
40 84242 2 GROMMET, Rubber
41 67989 2 NUT, M8 Flange Serrated
42 74908 4 SCREW, Hex M5 - 0.80 x 10
43 22264 6 WASHER, #8 Lock
44 51715 6 NUT, Hex - M4 - 0.7
45 75207A 1 CIRCUIT BREAKER - 30 Amp
46 75207 2 CIRCUIT BREAKER - 20 Amp
47 26850 2 WASHER, Shakeproof 1/4"
48 75475 6 SCREW, M4 - 0.7 x 10 Pan
Head
49 85652 2 MOUNT, Rubber
50 82308 6 SCREW, Self Tapping
51 86494 1 SCREW, M6 x 16 Wing
52 B4986 1 DECAL, Ground
53 AB2265 1 CRADLE
54 67022 1 GROMMET, Rubber
57 66849 2 SCREW, M5 - 0.8 x 15
59 22695 1 6-PIN CONNECTOR, Male
60 22694 1 6-PIN CONNECTOR
63 83465 4 GROMMET, Mounting Tank
64 48031C 3 CLAMP, Hose - 1/4"
65 B2153 4 SCREW, Self Driller #12-14 x
7/8"

Generac Portable Products PP5000T Generator
18
NOTES

Generac Portable Products PP5000T Generator
19
NOTES

LIMITED WARRANT
FOR PORTABLE GENERATORS
(EXCEPT GN ENGINE SERIES)
Generac Portable Products (hereafter referred to as the COMPANY) arrants to the original purchaser that its
generator ill be free from defects in materials or orkmanship for a period of one year* from the date of original
purchase. This arranty does not apply to units used for prime po er in place of utility. This arranty does not
include the gasoline engine hen furnished or attached because such engine is covered solely by the arranty of
the manufacturer of the engine. Starting batteries are not arranted by the COMPANY.
*NOTE: Rental units, demonstrators, commercial applications, such as construction or income producing, are
arranted for 90 days. Rental units, demonstrators, or commercial applications such as construction or utility
hich are resold are not covered under arranty by the COMPANY. Any arranty, hether expressed or implied,
rests solely ith the seller.
During said arranty period, the COMPANY ill, at its option, repair or replace any part hich, upon examination
by the COMPANY is found to be defective under normal use and service. All transportation costs under arranty,
including return to the factory if necessary, are to be borne by the purchaser and prepaid by the purchaser. This
arranty does not include nominal maintenance and service and does not apply to a generator set, or parts,
hich have been subjected to improper or unauthorized installation, misuse, negligence, accident, overloading,
overspeeding, improper maintenance, repair or storage so as, in the COMPANY's judgment, to adversely affect
its performance and reliability.
THERE IS NO OTHER EXPRESS WARRANTY. THE COMPANY HEREBY DISCLAIMS ANY AND
ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE
DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO
THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR INCIDENTAL,
CONSEQUENTIAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS
EXCLUDED TO THE EXTENT PERMITTED BY LAW. THE COMPANY ALSO DISCLAIMS ANY
RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF
TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE
FAILURE OF THE EQUIPMENT; AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE
DURATION OF THIS WRITTEN WARRANTY.
Some states do not allo limitations on ho long an implied arranty lasts, or the exclusions or limitations of
incidental or consequential damages, so the above limitations or exclusions may not apply to you. This arranty
gives you specific legal rights and you may also have other rights, hich vary from state to state.
This arranty is effective for all products manufactured after June, 1998, and supersedes all prior arranties of
the COMPANY.
For service, contact your nearest COMPANY authorized arranty service facility or call 1-877-544-0982.
Warranty service can only be performed by a COMPANY authorized service facility. At the time of requesting
arranty service, evidence of original purchase date must be presented.
GENERAC PORTABLE PRODUCTS
Jefferson, Wisconsin 53549