Generac Power Systems SE10000 User manual

The Reliable Ones
SEIO
Portable Generator Owner's Manual
A
A
DANGER[ This generator is designed for outdoor use only, Never use this generator inside any building
or enclosure including the generator compartment of a recreational vehicle (RV). Carbon monoxide
poisoning, fire and/or an explosion may result. No user performed modifications, including venting of
exhaust and/or cooling ventilation, will eliminate the danger, Always have at least two feet of clearance on
all sides of the generator even while operating the unit outdoors.
DANGER[ You must isolate the generator from the electric utility by opening the electrical system's
main circuit breaker or main switch if this unit is used for backup power, Failure to isolate the generator
from the power utility may result in injury or death to electric utility workers and damage to the
generator due to a backfeed of electrical energy
The Emission Control System for this generator iswarranted for standards set by the
Environmental Protection Agency. For warranty information refer to the engine Owner's manual.
Model No 1339-0 (10000 Watt AC Generator) Manual No. B4472 Revision 2 (8/17/1999)
Visit our Generac website: www.generac-portables.com
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

GeneracPortableProductsSE10000Generator
EQUIPMENT DESCRIPTION
This generator is an engine-driven, revolving field,
alternating current (AC) generator. It was designed to
supply electrical power for operating compatible
electrical lighting, appliance, tool and motor loads.
This manual contains information for a generator that
operates 120 and/or 240 Volt, single phase, 60Hz
devices that require up to 10,000 watts (10.0 kW) of
power that pull up to 83.3 Amps at 120 Volts or
41.6 Amps at 240 Volts.
,_ CAUTION! Do not exceed the generator's
wattage/amperage capacity. Add up the rated
watts of all devices you are connecting to
generator receptacles at one time. This total
should not be greater than 10,000 watts for this
generator. See "Don't Overload the Generato¢'
on page 11.
Every effort has been expended to make sure that the
information in this manual is both accurate and
current. However, Generac reserves the right to
change, alter or otherwise improve the product at any
time without prior notice.
ADANGER! Do not tamper with engine
governed speed. High operating speeds are
dangerous and increase the risk of personal
injuryor damage to equipment. The generator
supplies correctly rated frequency and voltage
only when running at proper governed speed.
Incorrect frequency and/or voltage can damage
some connected electrical loads. Operating at
excessively low speeds imposes a heavy load
and, when adequate engine power is not
available, may shorten engine life
SAFETY RULES
This generator set was designed and manufactured
for specific applications. Do not attempt to modify the
unit or use it for any application it was not designed
for. If you have any questions about your generator's
application, ask your dealer or consult the factory.
The manufacturer could not possibly anticipate every
circumstance that might involve a hazard. For that
reason, warnings in the manual and warnings on tags
or decals affixed to the unit are not all-inclusive. If you
intend to handle, operate or service the unit by a
procedure or method not specifically recommended by
the manufacturer, first make sure that such a
procedure or method will not render this equipment
unsafe or pose a threat to you and others.
Read this manual carefully and become familiar
with your generator set. Know its applications, its
limitations, and any hazards involved.
,_ DANGER! You must isolate the generator
from the electric utility by opening the electrical
system's main circuit breaker or main switch if
this unit is used for backup power. Failure to
isolate the generator from the power utility
may result in injury or death to electric
utility workers and damage to the
generator.
,_ DANGER! Generator exhaust gases
contain DEADLY carbon monoxide gas.
Carbon monoxide, if breathed in sufficient
concentrations can cause unconsciousness or
death. Operate this equipment outdoors where
adequate ventilation is available
/2

GeneracPortableProductsSE10000Generator
•The generator produces a very powerful voltage that
can cause serious injury or death by electrocution.
Never touch bare wires or receptacles. Never permit
a child or any unqualified person to operate the
generator.
• Never handle any kind of electrical cord or device
while standing in water, while barefoot or while
hands or feet are wet.
• Use a ground fault circuit interrupter (GFCI) in any
damp or highly conductive area (such as metal
decking or steel work).
• Never use worn, bare, frayed or otherwise damaged
electrical cords with the generator.
•Gasoline is highly FLAMMABLE and its vapors
are EXPLOSIVE. Never allow smoking, open
flames, sparks or heat in the vicinity while
handling gasoline. Avoid spillinggasoline on a hot
engine. Comply with all laws regulating storage and
handling of gasoline.
• Do not overfill the fuel tank. Allow room for fuel
expansion. If tank is overfilled, fuel can overflow
onto a hot engine and cause a FIRE or an
EXPLOSION.
•Never store a generator with fuel in the tank where
gasoline vapors might reach an open flame, spark
or pilot light (as on a furnace, water heater, clothes
dryer) FIRE or an EXPLOSION may result
• Do not insert any object through cooling slots of the
engine You could damage the unit or injure
yourself
•The unit requires an adequate flow of cooling air for
its continued proper operation Never operate the
unit inside any room or enclosure where the free
flow of cooling air into and out of the unit might be
obstructed. Allow at least 3 feet of clearance on
all sides of generator or you could damage the unit.
•Never operate the generator:
in rain; in any enclosed compartment; if connected
electrical devices overheat; if electrical output is
lost; if engine or generator sparks; if flame or smoke
is observed while unit is running; if unit vibrates
excessively.
GROUNDING THE
GENERATOR
The National Electric Code requires the frame and
external electrically conductive parts of the generator
be properly connected to approved earth ground.
Local electrical codes may also require proper
grounding of the unit. For this purpose, a grounding
wing nut (Figure 1) is provided on the cradle.
Grounding Wing Nut
Generally, connecting a No 12 AWG (American Wire
Gauge) stranded copper wire to the grounding wing
nut and to an earth-driven copper or brass grounding
rod (electrode) provides adequate protection against
electrical shock. However, local codes may vary
widely. Consult with a local electrician for grounding
requirements in your area. Be sure to keep the ground
wire attached while you connect the electrode.
Properly grounding the generator helps prevent
electrical shock if ground fault conditions exists in the
generator or in connected electrical devices. Proper
grounding also helps dissipate static electricity, which
often builds up in ungrounded devices.
/3

GeneracPortableProductsSE10000Generator
Yourgeneratorrequiressomeassemblyandisready
foruseafterithasbeenproperlyservicedwiththe
recommendedoilandfuel.
Ifyouhave any problems with the assembly of
your generator, please call the generator helpline
at 1-800-270-1408.
IMPORTANT: Any attempt to run the engine before it
has been serviced with the recommended oil witl
result in an engine failure.
REMOVE GENERATOR
FROM CARTON
• Set the palteted carton on a rigid flat surface.
• Carefully cut bands around the shipping carton.
• Lift carton off the generator,
• Remove all packing material, carton fillers, etc.
• Remove the generator from the shipping pallet.
CARTON CONTENTS
Check all contents. If any parts are missing or
damaged, call the generator helpline at
1-800-270-1408 Contents include:
10,000 watt generator
Generator owner's manual
Engine owner's manual
2 Bottles of SAE 30 engine oit (28 oz.)
Oit fill spout
125 Volt, 30 Amp plug
125 Volt, 20 Amp plug
120/240 Volt, 30 Amp plug
Wheel kit
CHECK BATTERY /ATTACH
NEGATIVE BATTERY WIRE
The battery on the generator is fully charged, sealed
and pre-installed except for the negative (black)
battery cable.
To install:
• Remove nut on the negative battery terminal.
• Slide the negative battery cable over the screw on
the terminal (Figure 2).
• Reattach nut and tighten.
• Ensure the connections to the battery and generator
are tight and secure.
I4

GeneracPortableProductsSE10000Generator
WHEEL KIT INSTALLATION
You will need a 13mm metric box, open end or socket
wrench to install this kit.
Install Wheel Kit as follows: (Figure 3)
1 Place the bottom of the generator cradle on a flat,
even surface. It may help to raise the cradle on
temporary blocks.
2. Slide axle through both axle mounting brackets on
cradle frame.
3. Slide spacer over each end of axle.
4. Install the wheel. Secure wheel on axle with
retaining pin and washer. Be sure to install the
wheel with the raised hub inboard.
5 Install other wheel in the same manner.
6. Secure the vibration mount on the support leg
with lock nut, washer, and 30mm capscrew.
Fasten the support leg to the bottom of the
generator cradle, using 20mm capscrews, lock
washers and flat washers.
7. Position the handle below the muffler bracket on
the engine side of the generator. Attach the
handle with 45mm capscrews and lock nuts.
8 Recheck all nuts to make sure they are tight and
secure. Remove the temporary blocks.
Handle
45mm Capscrew
Axle
Locking
Nut _
Suppo_ Leg
Spacer
Washer
Vibration
Mount _ I
/
Retaining Pin
_ Flat Washer
/
M8 Flat _ Lock Washer
--Washer _
3gram 2Omm Capscrew
Capscrew
/5

GeneracPortableProductsSE10000Generator
KNOW YOUR GENERATOR
Read this owner's manual and safety rules before operating your generator.
Compare the illustrations with your generator to familiarize yourself with the locations of various controls and
adjustments Save this manual for future reference
Fuel Tank Fuel Shut Off Valve
Circuit Breakers (AC)
Air Filter
(on top of engine)
Switch
120 Volt AC, 20 Amp
Duplex Receptacle
120 Volt AC, 20 Amp
Locking Receptacle
Choke
Oil Filter
120 Volt AC, 30 Amp
Locking Receptacle 120/240 Volt AC, 30 Amp
Locking Receptacle 120/240 Volt AC,
50 Amp Receptacle
120 Volt AC, 20 Amp Duplex Receptacle -- Each
supplies electrical power for the operation of 120 Volt
AC, 20 Amp, single phase, 60 Hz electrical lighting,
appliance, tool and motor loads.
120 Volt AC, 20 Amp Locking Receptacle --
Supplies electrical power for the operation of 120 Volt
AC, 20 Amp, single phase, 60 Hz electrical lighting,
appliance, tool and motor loads.
120 Volt AC, 30 Amp Locking Receptacle --
Supplies electrical power for the operation of 120 Volt
AC, 30 Amp, single phase, 60 Hz electrical lighting,
appliance, tool and motor loads
120/240 Volt AC, 30 Amp Locking Receptacle --
Supplies electrical power for the operation of 120
and/or 240 Volt AC, 30 Amp, single phase, 60 Hz
electrical lighting, appliance, tool and motor loads.
120/240 Volt AC, 50 Amp Receptacle -- Supplies
electrical power for the operation of 120/240 Volt AC,
50 Amp, single phase, 60 Hz welder or motor loads.
Air Filter -- Filters intake air as it is drawn into the
engine.
Choke -- Used to start a cold engine.
Circuit Breakers (AC) -- Each receptacle is provided
with a circuit breaker to protect the generator against
electrical overload. Breakers are "push to reset" type
Fuel Shut-Off Valve i Always have the fuel shut-off
valve closed when engine is not running.
Fuel Tank i Tank holds 10 U.S. gallons of unleaded
gasoline.
Key Switch i Used to start engine. Always have key
switch in the "Stop" position when not in use.
Oil Filter- Filters engine oil to prolong engine life.
/6

GeneracPortableProductsSE10000Generator
BEFORE STARTING THE
GENERATOR
Add Engine Oil
For your convenience, an oil filler spout has been
supplied with your generator, This cap fits over a
standard bottle of oil and allows for easy access to the
oil fill
See engine owner's manual for oil recommendations
and fill instructions.
Add Gasoline
,_. DANGER! NEVER fill fuel tank indoors
NEVER fill fuel tank when engine is running or
hot. DO NOT light a cigarette or smoke when
filling the fuel tank.
,_)k DANGER! Do not overfill the fuel tank. Always
leave room for expansion.
•Use regular UNLEADED gasoline in the generator.
DO NOT use premium gasoline. DO NOT mix oil
with gasoline DO NOT overfill the gas tank.
• Clean area around fuel fill cap; remove cap.
• Fill fuel tank with clean, fresh, unleaded gasoline
Be careful not to overfill. Allow 1/2" of tank space for
fuel expansion (Figure 4).
W_P]T'L_IE_sltr_ll_a_ _m[_
1/2" Air Space Tank
• Install fuel cap and wipe up any spilled gasoline.
IMPORTANT: It is importantto prevent gum deposits
from forming in essential fuel system parts such as
the carburetor, fuel filter, fuel hose or tank during
storage Also, experience indicates that alcohol-
blended fuels (called gasohol, ethanol or methanol)
can attract moisture, which leads to separation and
formation of acids during storage. Acidic gas can
damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. See
"Storage" on page 12. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
TO START THE ENGINE
,_. WARNING! Never start or stop engine with
electrical devices plugged into the panel
receptacles and turned on. You could damage
both the generator and the electrical devices.
• Unplug all electrical loads from unit's receptacles
before starting the engine.
• Make sure the unit is in a level position.
• Open the fuel shut-off valve (Figure 5).
L_--FuelTank
• Pull the choke knob to close. If the engine is warm,
or the ambient temperature is high, pull the choke
knob half-way, or keep it fully open (Figure 6).
Close /
i7

GeneracPortableProductsSE10000Generator
ADANGER! Engine exhaust contains carbon
monoxide, a colorless and odorless gas which
causes unconsciousness and death. Never
run engine indoors or in poorly ventilated
areas.
,_ DANGER! Burn hazard. Temperature of
muffler and nearby areas may exceed 150°F
(65°C). Do not touch these areas on the
generator.
• Turn key switch to the "Start" position (Figure 7).
Stop
I/Start
IMPORTANT: Do not operate the electric starter
continuously for more than 5 seconds, even if the
engine does not start. Extended cranking can damage
the starter motor.
NOTE: If the engine fails to start, set the key to the
"Run" position and wait for about 10 seconds before
retrying.
IMPORTANT: Never turn the key switch to the "Start"
position while the engine is running. You could
damage the starter motor.
• When the engine starts, gradually open choke by
pushing the choke knob in and keep it fully opened
while running.
IMPORTANT! Do not overload the generator! Do
not overload individual panel receptacles! These
outlets are protected against overload with push-to-
reset-type circuit breakers. If amperage rating of any
circuit breaker is exceeded, that breaker opens and
electrical output to that receptacle is lost Read "Don't
Overload the GeneratoY' on page 11 carefully,
If the Engine Will Not Start
Refer to the engine owner's manual.
STOPPING THE ENGINE
• Remove all electrical loads connected to unit's
receptacles. Never start or stop engine with
devices plugged in and turned on.
• Let engine run at no-load for 30 seconds to stabilize
the unit's internal temperatures.
• Turn the key switch to the "Stop" position.
• Close the fuel valve.
STOPPING THE ENGINE
WITH THE FUEL VALVE
This procedure eliminates fuel from the carburetor
Use this method to stop the generator if you plan to
store the generator over a long period. Fuel will clog
the internal passages of carburetor if allowed to
remain for an extended period.
• Unplug all electrical loads connected to the unit's
receptacles. Never start or stop engine with
devices plugged in and turned on.
• Let engine run at no-load for 30 seconds to stabilize
the internal temperatures of engine and generator.
• Close the fuel valve while the engine is running and
wait until the engine stops.
• Set the key switch to the "Stop" position after the
engine quits.
/8

GeneracPortableProductsSE10000Generator
Connecting Electrical Loads
• DO NOT connect 240 Volt loads to 120 Volt
receptacles
•DO NOT connect 3-phase loads to the generator,
•DO NOT connect 50 Hz loads to the generator,
•Let engine stabilize and warm up for a few minutes
after starting
•Plug in and turn on the desired 120 Volt or 240 Volt,
single phase, 60 Hz electrical loads.
•Add up the rated watts (or amps) of all loads to be
connected at one time This total should not be
greater than (a) the rated wattage/amperage
capacity of the generator or (b) circuit breaker rating
of the receptacle supplying the power=See "Don't
Overload the Generator _ on page 11.
RECEPTACLES
120 Volt AC, 20 Amp, Duplex
Receptacle
Use each receptacle to power 120 Volt AC, single
phase, 60 Hz electrical loads requiring up to a
combined 2400 watts (2.4 kW) or 20 Amps of current
(Figure 8).
120 Volt AC, 20 Amp Receptacle
Use a NEMA L5-20 plug with this receptacle Connect
a 3-wire cord set rated for 125 Volts AC at 20 Amps
(or greater) to the plug (Figure 9).
3-Wira Cord Set
NEMA L5-20
Hot
F/17 Ground
(Green)
Use this receptacle to operate 120 Volt AC, 60 Hz,
single phase loads requiring up to 2400 watts
(2.4 kW) of power at 20 Amps. The outlet is protected
by a 20 Amp push-to-reset circuit breaker.
120 Volt AC, 30 Amp Receptacle
Use a NEMA L5-30 plug with this receptacle Connect
a 3-wire cord set rated for 125 Volts AC at 30 Amps
(or greater) to the plug (Figure 10).
Each outlet is protected against overload by a 20 Amp
push-to-reset circuit breaker. Use only high quality,
welt-insulated, 3-wire grounded cord sets rated for
125 Volts at 20 Amps (or greater).
3-Wira Cord Set
NEMA L5-30
I _- Neutral
I/_l 120V
._t- HOt
,=i,= 9

GeneracPortableProductsSE10000Generator
Usethisreceptacletooperate120VoltAC,60Hz,
singlephaseloadsrequiringupto3600watts
(3.6kW)ofpowerat30Amps.Theoutletisprotected
bya30Amppush-to-resetcircuitbreaker.
120/240 Volt AC, 30 Amp Receptacle
Use a NEMA L14-30 plug with this receptacle.
Connect asuitable 4-wire grounded cord set to the
plug and to the desired load (Figure 11) The cord set
should be rated for 250 Volts at 30 Amps (or greater)
4-Wiro Cord 8e_
24OV
Y (Hot)_ X (Hot,
IGround
NEMA L14-30 '* '*,* (Green,
Use this receptacle to operate 120 Volt AC, 60 Hz,
single phase loads requiring up to 3600 watts
(3.6 kW) of power at 30 Amps or 240 Volt AC, 60 Hz,
single phase loads requiring up to 7200 watts
(7.2 kW) of power at 30 Amps. The outlet is protected
by a 30 Amp push-to-reset circuit breaker.
240 Volt AC, 50 Amp Receptacle
Use a NEMA 14-50 plug with this receptacle.
Connect a 4-wire cord set rated for 250 Volts at
50 Amps to the plug (Figure 12)
Y(Hot)
AC
X (Hot)
Use this receptacle to operate 240 Volt AC, 60 Hz,
single phase loads requiring up to 10,000 watts
(10.0 kW) of power.
&AUTION! Although this outlet states it has a
240 Volt AC, 50 Amp rating (up to 12,500
watts), the generator is only rated for 10,000
watts. Powering loads that exceed the wattage/
amperage capacity of the generator can
damage it and cause serious injuries.
/10