General Components Lynx Series User manual

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Lynx No-Idle Split AC User Manual
TABLE OF CONTENTS
PREFACE ............................................................................................................ 2
1. PRODUCT INFORMATION ........................................................................ 3
1.1 Ordering Information..................................................................... 3
1.2 Areas of Application....................................................................... 3
1.3 Technical Specifications ................................................................. 4
1.4 Product Features............................................................................ 5
2. PRINCIPLE OF OPERATION ....................................................................... 6
2.1 Electrical Diagram .......................................................................... 6
2.2 Plumbing Diagram.......................................................................... 7
3. INSTALLATION AND COMMISSIONING .................................................... 8
3.1 Before the Install ........................................................................... 8
3.2 Installation ................................................................................... 10
3.2.1 Mounting the Outdoor Unit (condenser) ........................... 10
3.2.2 Mounting the Indoor Unit (evaporator)............................. 12
3.2.3 Installing Refrigerant Lines................................................. 12
3.2.4 Wiring................................................................................. 13
3.2.5 Commissioning ................................................................... 14
4. TROUBLESHOOTING .............................................................................. 15
4.1 Troubleshooting of Common Problems....................................... 15
4.2 Error Codes and Descriptions ...................................................... 16
5. OPERATING INSTRUCTIONS................................................................... 18
6. MAINTENANCE ...................................................................................... 20
7. PARTS LIST ............................................................................................. 21

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PREFACE
Thank you for purchasing Lynx No-idle DC split type air
conditioner. This service manual describes installation and operation
procedures, maintenance recommendations and troubleshooting tips.
Please read carefully before using the product to enjoy your cool
comfort in a safe and efficient manner.

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Lynx No-Idle Split AC User Manual
1. PRODUCT INFORMATION
1.1 Ordering Information
SKU #
DESCRIPTION
GC6180
24VDC 2600W 8800BTU SPLIT AIR CONDITIONER KIT
GC6181
12VDC 2000W 6800BTU SPLIT AIR CONDITIONER KIT
1.2 Areas of Application
Lynx series split type air conditioner is designed for use
in a wide variety of automotive applications, such as utility
vehicles, ambulance, armored vehicles, construction vehicles,
cargo trucks and heavy-duty equipment.
When connected to an APU (auxiliary power unit) it
allows to maintain comfort inside vehicle for extended periods
of time without need of idling the engine.

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1.3 Technical Specifications
Parameter
12VDC Version
(GC6181)
24VDC Version
(GC6180)
Voltage range, V
11.5~15.5
12.5~32
Rated power, kW/BTU
2/6800
2.6/8800
Current rating, A
50
38
Current draw, A
25-70
10-45
Airflow, m3/hr
250
300
Setpoint range
16-32 ℃
Refrigerant type
610±20g R-134a
Working pressure
0.4/1.8 Mpa
Compressor type
3-phase variable speed, hermetic
Compressor oil
RL68H(POE) 90-120ML
Gross/Net weight, kg
Indoor unit(evaporator): 11 / 6
Outdoor unit (condenser): 32 / 24
Dimensions(L*W*H), mm
Indoor unit(evaporator): 540×362×185
Outdoor unit (condenser): 682× 465×192

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Lynx No-Idle Split AC User Manual
1.4 Product Features
Lynx series split air conditioner can provide up to 8 hours
of no-idle cooling with standard capacity APU, and delivers high
cooling performance, ultra-low vibration and noise and high
energy efficiency thanks to the following features:
Variable speed compressor allows proportional cooling,
reducing noise and increasing efficiency. Short-cycling of
compressor is no longer a concern;
Unit uses industry-standard R-134A eco-friendly
refrigerant;
Low-noise condenser and evaporator fans run very
quiet;
Unit designed for fast and adequate reaction to
temperature changes for increased comfort;
Wireless remote and on-unit segment LCD and touch
panel provided for operator’s convenience.

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2. PRINCIPLE OF OPERATION
2.1 Electrical Diagram

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Lynx No-Idle Split AC User Manual
2.2 Plumbing Diagram

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3. INSTALLATION AND COMMISSIONING
3.1 Before the Install
Ease of install is one of the main pros of Lynx series AC.
All refrigerant-carrying components of this kit are factory-tested
for leaks and proven safe. Every kit comes pre-charged with
refrigerant and contains all parts and hardware required for
installation:
➢Evaporator assembly (indoor unit)
➢Condenser assembly (outdoor unit)
➢Properly fitted and pressure-tested refrigerant lines
➢Pre-terminated power and control wiring
➢Mounting hardware
Unpack, identify and inspect all components
of the kit before commencing install.


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Lynx No-Idle Split AC User Manual
WARNING
Installation of this type of equipment requires special skills
in refrigeration and electrical fields, requires special tools
and instruments and should be carried out only by
qualified and certified personnel.
Do not install this product in places where combustible gas
or vapor may be present.
Do not shorten, extend or in other ways modify factory-
provided refrigerant hoses. Doing so will void the warranty
and will cause equipment malfunctions.
Do not install refrigerant lines with signs of damage. Do
not attempt to repair damaged refrigerant lines.
Refer to Electrical Code regulations when altering main
power feed. Special consideration should be made to
protect power conductors with properly sized fuse or
circuit breaker at the point of connection to the APU. The
AC unit itself has a built-in overcurrent protection and
does not require any special considerations.